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KGMKGM ROOFINGROOFINGLINDUM GROUPLINDUM GROUP

Mick PapworthMick Papworth

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KGMKGM ROOFINGROOFING - - LINDUM GROUPLINDUM GROUP

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Reasons to consider a new roofReasons to consider a new roof

Failing roofFailing roofwater ingresswater ingressunseen damage.unseen damage.

Lack of insulation Lack of insulation freezing pipes in winterfreezing pipes in winteroverheating of services in hot summersoverheating of services in hot summers loss of energyloss of energy increasing carbon footprint.increasing carbon footprint.

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Reasons to consider a new roofReasons to consider a new roof

Health and SafetyHealth and Safetyold asbestos and fibre cement roofs are old asbestos and fibre cement roofs are

fragile fragile access onto roof carried out by trained access onto roof carried out by trained

operatives.operatives.AppearanceAppearance

poor impression to visitorspoor impression to visitors retailers’ requirementsretailers’ requirements

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Metal RoofMetal Roof

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Spot the Rooflight - most accidents Spot the Rooflight - most accidents are on roofs like thisare on roofs like this

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What are the Options?What are the Options?

Repair Repair Over – RoofOver – RoofReplace the roofReplace the roofOr get some Umbrellas and BucketsOr get some Umbrellas and Buckets

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RepairRepairRoof over 25 years old think carefully Roof over 25 years old think carefully

about spending on repairs.about spending on repairs.corroded fixingscorroded fixingssealant will have turned to dust in the lapssealant will have turned to dust in the lapsrooflights will have lost their gel coatingrooflights will have lost their gel coatingmetal roof end laps will be corroded and metal roof end laps will be corroded and

may be past repair.may be past repair.health and safety – most falls from height health and safety – most falls from height

are on maintenance – usually through a are on maintenance – usually through a rooflightrooflight

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EXAMPLES OF POOR ROOFSEXAMPLES OF POOR ROOFS

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EXAMPLES OF POOR ROOFSEXAMPLES OF POOR ROOFS

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EXAMPLES OF POOR ROOFSEXAMPLES OF POOR ROOFS

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EXAMPLES OF POOR ROOFSEXAMPLES OF POOR ROOFS

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What is an Over-roofWhat is an Over-roof

To leave your existing roof covering in place To leave your existing roof covering in place and provide a new system over the topand provide a new system over the top

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Advantages of the Over-roofAdvantages of the Over-roof

Minimal disturbance to area Minimal disturbance to area belowbelow

Quick Quick Relatively low cost optionRelatively low cost optionProvides a 40 year lifespan new Provides a 40 year lifespan new

roof coveringroof covering

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Asbestos roofsAsbestos roofs

Asbestos roofs –10% white asbestosAsbestos roofs –10% white asbestos50 years life expectancy (the newest 50 years life expectancy (the newest

models are 30 years old now)models are 30 years old now)Become very fragile with ageBecome very fragile with ageRemove the asbestos if at all possible Remove the asbestos if at all possible

– ever increasing costs of disposal– ever increasing costs of disposal

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Asbestos RoofsAsbestos RoofsIf removal is not an option, it can be If removal is not an option, it can be over-roofed.over-roofed.Issues are greater than with a metal Issues are greater than with a metal roof:roof:

Fragile roofs – preventing people Fragile roofs – preventing people and debris falling throughand debris falling through

Dealing with Asbestos cement fibre Dealing with Asbestos cement fibre releaserelease

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Dealing with Falls from HeightDealing with Falls from Height

Preferred option:Preferred option: Safety Nets tied from the undersideSafety Nets tied from the undersideusually difficult in a food factory usually difficult in a food factory

environmentenvironmentSafety line option: Safety line option:

safety lines and safety harnesssafety lines and safety harnessdifficult to provide a safe solutiondifficult to provide a safe solution

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The ProblemThe ProblemTo develop a system that can be To develop a system that can be

fitted at roof level.fitted at roof level.To develop a system that has To develop a system that has

minimal disturbance to operations minimal disturbance to operations in factory belowin factory below

To develop an economic systemTo develop an economic system

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Our SolutionOur SolutionUtilising easily available materials - Utilising easily available materials -

steel mesh and a purposed designed steel mesh and a purposed designed installation rig.installation rig.

Working in conjunction with the HSE, Working in conjunction with the HSE, we have developed and tested a we have developed and tested a system that can be fitted from roof system that can be fitted from roof level – which will prevent a fall from level – which will prevent a fall from height.height.

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The Over Roof SystemThe Over Roof System Phase 1 – fit safety mesh and ashbarPhase 1 – fit safety mesh and ashbar

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The Over Roof SystemThe Over Roof System Phase 2 – Lay Insulation QuiltPhase 2 – Lay Insulation Quilt

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Phase 3 - Lay new outer sheetPhase 3 - Lay new outer sheet

The Over Roof SystemThe Over Roof System

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Project Steel – 16, 000mProject Steel – 16, 000m²²

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Over Roof GuidelinesOver Roof GuidelinesBuilding Regs - U value 0.18 W/kBuilding Regs - U value 0.18 W/kTata (Corus) HPS Ultra provides 25 Tata (Corus) HPS Ultra provides 25

year no quibble product guaranteeyear no quibble product guaranteeRooflights – difficult to get new roof in Rooflights – difficult to get new roof in

line when going over asbestos cement – line when going over asbestos cement – 1016mm cover width v 1000mm on new 1016mm cover width v 1000mm on new roofroof

New rooflights will have to be triple skin New rooflights will have to be triple skin to conform to Building Regulationsto conform to Building Regulations

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New Roofs for OldNew Roofs for OldRemove your old roof and fit a new roofRemove your old roof and fit a new roof

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Internal Protection Scaffold Internal Protection Scaffold

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Keep the Customer dry and happyKeep the Customer dry and happyWe have completed hundreds of re-We have completed hundreds of re-

roofs whilst the client continues to roofs whilst the client continues to carry out their business underneathcarry out their business underneath

Morrison Gainsborough and HydeMorrison Gainsborough and Hydelarge supermarketslarge supermarketsfull use of all floor area when full use of all floor area when

asbestos sheeting removed and asbestos sheeting removed and replaced with composite panelsreplaced with composite panels

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Heads DownHeads Down

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Tax Relief on Removal of AsbestosTax Relief on Removal of AsbestosRecent replacement roof at PerkinsRecent replacement roof at PerkinsCost of roof £1,293,103 Cost of roof £1,293,103 Utilising Tax relief roof cost £750,000Utilising Tax relief roof cost £750,000Tax relief 28% x £1.2m x 150% = Tax relief 28% x £1.2m x 150% =

£543k£543kClient also saved £41,000 per annum Client also saved £41,000 per annum

on energy billson energy billsCarbon saving 244 tonnes per annumCarbon saving 244 tonnes per annum

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Flat RoofsFlat RoofsAverage lifespan is less than 25 yearsAverage lifespan is less than 25 yearsIf existing decking is sound, consider If existing decking is sound, consider

overlaying overlaying Insulation board is fixed over existing Insulation board is fixed over existing

roof covering to upgrade U valueroof covering to upgrade U valueOuter layer of Single ply provides a Outer layer of Single ply provides a

20 year guaranteed roof – life 20 year guaranteed roof – life expectancy over 40 yearsexpectancy over 40 years

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Over Roof of Over Roof of Flat Roof in Flat Roof in Single PlySingle Ply

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Budget Cost GuidelinesBudget Cost GuidelinesOver roof on metal roof Over roof on metal roof £25 per m£25 per m²²Over roof on Asbestos Over roof on Asbestos £35 per m£35 per m²²Over lay flat roof single ply Over lay flat roof single ply £60 per m£60 per m²²Replace roof in composite Replace roof in composite £85 per m£85 per m²²

Based on meeting current Building Based on meeting current Building Regulations and upgrading insulation to Regulations and upgrading insulation to achieve 0.18W/kachieve 0.18W/k

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Why KGM?Why KGM?All of our staff are All of our staff are

directly employeddirectly employed90% staff are 90% staff are

shareholdersshareholdersStrong balance Strong balance

sheetsheet80% of our work is 80% of our work is

repeat businessrepeat businessExcellent aftercareExcellent aftercare