Embed Size (px)
Citation preview
Dryer
PMRCompressr
MRCompressr
PMR
GT
GT
EL
FeedGas
N2
Reject
ToFuel
LNGto storage
31m39m
36m 30m
Y(m)
130
120
110
100
90
80
70
150 200 250 300
Z(m)170
160
150
140
130
120
110
100
150 200 250 300
Job=030506 War＝PMAX(barg) Time＝2.998(s) XY Plane. Z=300003 m
Power plant
Gas Pipe
line
FSRU
Nearshore FLNG
Open Sea FLNG
City
City
Power ship
RemoteOil/Gas Field
Small-ScaleLNG
Small-ScaleLNG
ReceivingTerminal
OffshoreGas Platform
Chiyoda CorporationMinatomirai Grand Central Tower4-6-2, Minatomirai, Nishi-ku,Yokohama 220-8765, Japanhttp://www.chiyoda-corp.com/en
Ⓒ Chiyoda Corporation, 2018. All Rights Reserved.
Design Optimization from the Initial Stage
Since liquefaction, storage and offloading facilities need to be mounted on a vessel of limited size, FLNG facilities tend to become congested. Compared to an on-shore plant, there is a higher risk of major accident hazards (fire, explosion, cryogenic spill, etc.).Therefore, it is important to review all aspects of FLNG projects from the initial stage including operational safety, LNG production rates, facilities costs, operating costs, and facility maintenance, to enhance the total project value.
Chiyoda’s advanced engineering capabilities and extensive LNG experience enable it to provide economical, reliable and operable FLNG facilities suitable for diverse gas fields, locations, client requirements and environmental and technical considerations.
Chiyoda will work with the marine consultant/contractor, shipyard fabricator and topsides fabrication contractor from the initial stage to establish optimum and competitive design and execution plans for the topsides, hull, and turret, if necessary and to provide a fully integrated and reliable execution plan for the FLNG project.
Keys to Success…
Contact us about FLNG : [email protected]
Topside design “Optimization” from the initial stage is essential for the successful realization of FLNG facilities as it improves total economic efficiency.
Floating LNG Power Vessel Technology
Keys to Success…
By leveraging its vast LNG experience, which covers 40% of worldwide LNG production on a capacity basis together with our broad based LNG capabilities, Chiyoda is ready to provide customers with the most viable solution to create an LNG Value Chain for offshore gas resources all over the world.
Gas/LNG value chain creation is one of Chiyoda’s core values, and this enhances project viability for Customers.
Creating an LNG Value ChainKeys to Success…
Based on Chiyoda’s experience, the following optimizations can be achieved:
● Approximately 10% increase from original LNG production rate through extensive process studies● Optimal equipment arrangement and compact layout● A production cost of less than US$1,000 USD/LNG ton with for large capacity FLNG● Approximately 20% topside weight reduction due to compact module design concept● Contributing to EPC schedule reduction through close collaboration with topside fabrication contractor
OptimumProcessDesign
ExtensiveSafetyDesign
Compact&
LighterModuleDesign
YardSupervision
&Management
As a leading EPC contractor, Chiyoda has the number one share in the construction of LNG receiving terminals in Japan. In recent years Chiyoda has actively developed Floating LNG (FLNG) technology. Based on these technologies and well proven experiences, Chiyoda has successfully completed the conceptual design of Floating LNG Power Vessels.
14 offices: Aberdeen, Abu Dhabi, Doha(Chiyoda Corporation), Dubai, Edinburgh, Glasgow, Houston, London, Stromness, Olso, Perth, Southhampton, Yokohama (Chiyoda Corporation)
Key features of Chiyoda’s Floating LNG Power Vessels are:
1. The Floating LNG Power Vessel has 4 functions which are berth facility, LNG storage, regasification and thermal power plant, in one floating unit.2. By converting the surplus of LNG Carriers to Floating LNG Power Vessels with small scale (～72 MW) to medium scale (～400 MW)
power generation systems, Chiyoda offers Power Generation facilities at significantly “lower CAPEX” and with “shorter delivery times”.3. By supplying electricity directly to land via heavy duty electrical cable, Chiyoda offers LNG Power Generation facilities in remote areas,
including islands, by eliminating infrastructures such as LNG receiving facilities and onshore Power Generation facilities.
In May 2017, Chiyoda received Approval In Principle (AIP) on the Floating LNG Power Vessel concept from the American Bureau of Shipping (ABS).
The demand for Natural Gas as a source of environmentally friendly clean energy has expanded rapidly in recent years. Chiyoda offers the Floating LNG Power Vessel with its inherent high reliability as one of Chiyoda’s LNG Value Chain solutions.
Total Floater Development Solution Provider
Keys to Success…
Through our subsidiary company, Xodus Group (Holdings), Chiyoda can provide Integrated Optimum Solutions combining Subsurface / SURF / Floater as a total development master plan and execute such plans as an EPCIC contractor.
4 million man-hours 14 strategically placed offices
8,500 projects 50,000 hours on largest project
300+ technical personnel
500+ clients70+ MSAs
Optimization can improve the Total Project Value.
Concept of Chiyoda’s FLPV (Floating LNG Power Vessel)
LNG CarrierLNG Electric Power
LAND(Demand
Area)
FLPVLNG Supply
https://ja.wikipedia.org/wiki/%E3%82%BF%E3%83%BC%E3%83%93%E3%83%B3 (Power Generation)
Berth LNGStorage Regasification Power
Generation
Unit(1)
abt.280m
20m 35m 42m 42m 42m 42m
Unit(2)
Unit(3)
Unit(4)
Makingnew
structuralblocks
Typical 1st ～2nd Generation LNGC
Utilizingparts ofexistingLNGC
Project experience
Six Keys to Floating ProjectsSuccess
Keys to Success…
Keys to Success…The realization of FLNG has been drawing attention as a means of developing undeveloped marine gas fields and providing a liquefaction plant at sea. The realization of FLNG requires the development of a whole system including safety and related peripheral technology. Chiyoda has been engaged in projects aimed at meeting present-day needs by using advanced technology. With a uniquely skilled and experience workforce, Chiyoda offers global engineering, procurement and construction services for realizing FLNG facility through the integration of all kinds of technology. Please see five major key issues that would bring to success for the realization of FLNG.
LNG Project ExperiencesRas Laffan, Qatar■ RasGas Train 1&2 RasGas 1995■ Qatargas Train 1&2 Qatargas 1996■ Qatargas Train 3 Qatargas 1998■ RasGas Train 3/4 RasGas (II) 2000, 2003, 2005■ Qatargas Debottlenecking Train 1/2/3 Qatargas 2003, 2004, 2005■ RasGas Train 5 RasGas (II) 2004, 2006
■ Qatargas II Train 4&5 Qatargas (II) 2004, 2008, 2009■ RasGas Train 6/7 RasGas (3) 2004, 2009■ Qatargas 3/4 Train 6&7 Qatar Petroleum & ConocoPhillips Qatar Ltd. 2005, Qatargas 2010■ Qatargas Plateau Maintenance Qatargas 2014
Das Island, U.A.E. ■ ADGAS Train 1&2 ADGAS 1972, 1976■ ADGAS Train 3 ADGAS 1991, 1994
Qalhat, Oman■ Oman Train 1&2 Oman LNG 2000■ Oman Train 3 Shell Global Solutions 2001, 2002■ Qalhat LNG Qalhat LNG 2005
Sabetta, Russia■ Yamal LNG Yamal LNG 2013★
Bintulu, Malaysia■ Petronas Train 9 Petronas 2013
Arun, Indonesia■ Arun LNG Train 4&5 PERTAMINA 1983
Tangguh, Indonesia■ Tangguh LNG PERTAMINA 2001■ Tangguh LNG Train 3 BP 2016★
Port Moresby, PNG■ PNG LNG Train 1&2 ExxonMobil 2009 ExxonMobil PNG 2014
Darwin, Australia■ Ichthys Train 1&2 INPEX Browse 2011 INPEX Operations★
James Price Point, Australia■ Browse LNG Woodside Energy 2013
Scarborough, Australia■ Scarborough FLNG Esso Australia Resources 2013, 2015
Gladstone, Australia■ Arrow Energy LNG Shell Global Solutions 2012
Masela, Indonesia■ Abadi Floating LNG INPEX Masela 2014
Bontang, Indonesia■ Bontang LNG Train-E PERTAMINA 1989■ Bontang LNG Train-F PERTAMINA 1993■ Bontang LNG Train-G PERTAMINA 1997■ Bontang LNG Train-I PERTAMINA 2001
Sakhalin Island, Russia■ Sakhalin Train 1&2 Shell Global Solutions 2001 Sakhalin Energy 2008■ Sakhalin Train 3 Shell Global Solutions★
Kitimat, Canada■ LNG Canada LNG Canada 2015
Hackberry, USA■ Cameron LNG Cameron LNG★
Sabine Pass, USA
Freeport, USA■ Freeport Train 1&2 FLNG Liquefaction FLNG Liquefaction2★■ Freeport Train3 FLNG Liquefaction3★
■ Golden Pass LNG Golden Pass Products★
Arzew, Algeria
La Brea, Trinidad Tobago■ Trinidad LNG Atlantic LNG 1995
Santos Basin, Brazil■ Petrobras FLNG Petrobras 2010
■ Gassi Touil LNG Sonatrach 2015
Damietta, Egypt■ Egypt LNG Union Fenosa 2001
Bonny Island, Nigeria■ Nigeria Train 1 Nigeria LNG 1994■ Nigeria Train 7 Nigeria LNG 2006
Cabo Delgado, Mozambique■ Mozambique LNG Anadarko★■ Mozambique FLNG Eni 201535 FEED/PS projects
26 EPC projects★ Ongoing Projects
over 40%＊Plant capacity awarded since 2005
＊
＊＊ 43 trains, 172 million tons of LNG
＊＊
Floating LNG Power Vessel Technology
Chiyoda’s Unique LNG Value Chain Solutions for Expanding Natural Gas Demand
Design Optimizationfrom the Initial StageImprovement of the Total Project Value
Creating an LNG Value Chain
Most Viable Solution to Create an LNG Value Chain for Offshore Gas Resources
Total FloaterDevelopmentSolution ProviderIntegrated Optimum Solutions Combining Subsurface / SURF / Floater with Chiyoda Affiliate
CAPEX Minimization SolutionsConversion FLNG/ Non-Liquid HC Refrigerant / Compact Module Design
Extensive Track RecordAccumulation of Extensive Know-how on LNG/Floaters
Jangkrik Floating Production Unit ProjectSource : http://skkmigas.go.id/
Papua New Guinea LNG ProjectCourtesy of ExxonMobil Corporation
Module Size & Weight Reduction!
45m
30m
30m
30m
Large module carried into the onshore LNG facilities of the Ichthys project (Australia Northern Territory Darwin, Bray Din point)
Courtesy of Yamal LNG
Non-Liquid Hydrocarbon Refrigerant Process for Small to Medium Sized FLNG projects offering CAPEX, process efficiency and safety
Wide Variety of Floating Applications: Non-Liquid HC Refrigerant
Keys to Success…
Wide Variety of Floating Applications: Conversion FLNG
CAPEX Minimization Solutions
*for above 2.0 mtpa production capacity*compared with New Build FLNG
Extensive Track Record
Chiyoda has a No.1 Rich FEED / EPC track record relating to its onshore LNG plants as well as extensive experience in Concept Studies and Pre-FEED and FEED work on many floating projects since 1998.
In 2012 it launched a professional department that deals with the FPSO in general including FLNG in order to accumulate more extensive know-how. Since then, as part of its portfolio of experience, Chiyoda has conducted FEED/Pre-EPC for Petrobras FLNG in Brazil, FEED for Abadi Gas Field Development FLNG in Indonesia, Pre-FEED/Optimization Study for SFLNG in Australia and FEED for Coral FLNG in Mozambique.
In February 2014 Chiyoda was awarded its first offshore EPCI project for Eni Muara Bakau's Floating Production Unit (FPU) offshore Gas Processing Facility, as a consortium member. It was successfully handed over to the client in 2017 and the first ‘gas in’ was achieved just one month after the FPU arrived at site.
Through these projects, Chiyoda has accumulated optimization ideas not only for topsides but also for hull, turret & mooring, offloading, towing and installation, and offshore commissioning.
Floating LNG (FLNG) refers to LNG plants in marine environments. To ensure operable and successful FLNG facilities, FLNG EPCI contractors should have extensive experience in LNG EPC projects.
Wide Variety of Floating Applications: Compact Module Design
Compact and Lightweight Topsides enabling optimum hull and marine concept.Hull and Marine are the key and major cost components of FLNG plants. Chiyoda’s “Compact Topside Design” concept, based on extensive LNG modular experience, enables us to propose several hull and marine concepts for various site conditions.
● Total of 167 modular construction projects implemented worldwide since 1972.● 6,200 ton module for onshore LNG project in 2017
Chiyoda’s areas of expertise include outstanding engineering execution quality and design quality. This means we can reduce or avoid redoing design work and associated delayed engineering deliverables. Chiyoda will develop design and project execution strategies based on past lessons learn on Pre-FEED / FEED module projects.
“CAPEX reduction of 30 - 40%” for Open Sea“CAPEX reduction of 50 - 60%” for Nearshore
Chiyoda can offer CAPEX minimization solutions with :
Refrigerant storage facility
Multi-Refrigerant
Non-Liquid HC Refrigerant
Hull Size & Weight Reduction!
Chiyoda can provide a wide variety of solutions from small size to large sizeFLNG and Gas FPSO/ FPU.
FLNG FLNG
SFLNG - Ship Shaped FLNG(ExxonMobil Affiliate)> 6.0 mtpa, APCI SMRAustralia2012 ～2015: Pre-FEED/Optimization Study (Post Pre-FEED Work)
Petrobras FLNG(Petrobras Netherlands B.V.)2.7 mtpa , APCI DMR Brazil2009～2011: FEED/Pre-EPC
Abadi FLNG(INPEX Masela, Ltd.)2.5 mtpa , APCI DMR Indonesia2013～2014: FEED
FLNG(Confidential)Australia, 2015～2016: Pre-FEED
FLNG(Confidential)Australia,2016～2017: Concept Study
CFLNG- Cylindrical Hull FLNG�(ExxonMobil Affiliate)3-5 mtpa, EM ProprietaryAustralia, 2016～2017: Pre-FEED
Lowest Unit Cost FLNG(Esso Guyana)1.0 mtpa, EM ProprietaryOffshore Guyana�2017: Concept Study
Coral FLNG(Eni East Africa S.p.A)3.2 mtpa , APCI DMR Mozambique2014～2015: FEED
Jangkrik Floating Production Unit(Eni Muara Bakau B.V.)150MMSCFD x 3Indonesia2014～2017: EPCI (Completed)2012～2013: FEED
Large
Small
2009 2012 2013 2014 2015 2016 2017
6.0
5.0
4.0
3.0
2.0
1.0
FPU FLNG
FLNG
FLNG
FLNG FLNG
FLNG
SAFER&
LOWERCAPEX
Benefits compared to Liquid Refrigerant:● No refrigerant storage requirement● Less hydrocarbon inventory on board● Less exposure to cryogenic spill● Smaller and Lighter● No import of refrigerant or on board generation
Six Keys to Floating ProjectsSuccess
Keys to Success…
Keys to Success…The realization of FLNG has been drawing attention as a means of developing undeveloped marine gas fields and providing a liquefaction plant at sea. The realization of FLNG requires the development of a whole system including safety and related peripheral technology. Chiyoda has been engaged in projects aimed at meeting present-day needs by using advanced technology. With a uniquely skilled and experience workforce, Chiyoda offers global engineering, procurement and construction services for realizing FLNG facility through the integration of all kinds of technology. Please see five major key issues that would bring to success for the realization of FLNG.
LNG Project ExperiencesRas Laffan, Qatar■ RasGas Train 1&2 RasGas 1995■ Qatargas Train 1&2 Qatargas 1996■ Qatargas Train 3 Qatargas 1998■ RasGas Train 3/4 RasGas (II) 2000, 2003, 2005■ Qatargas Debottlenecking Train 1/2/3 Qatargas 2003, 2004, 2005■ RasGas Train 5 RasGas (II) 2004, 2006
■ Qatargas II Train 4&5 Qatargas (II) 2004, 2008, 2009■ RasGas Train 6/7 RasGas (3) 2004, 2009■ Qatargas 3/4 Train 6&7 Qatar Petroleum & ConocoPhillips Qatar Ltd. 2005, Qatargas 2010■ Qatargas Plateau Maintenance Qatargas 2014
Das Island, U.A.E. ■ ADGAS Train 1&2 ADGAS 1972, 1976■ ADGAS Train 3 ADGAS 1991, 1994
Qalhat, Oman■ Oman Train 1&2 Oman LNG 2000■ Oman Train 3 Shell Global Solutions 2001, 2002■ Qalhat LNG Qalhat LNG 2005
Sabetta, Russia■ Yamal LNG Yamal LNG 2013★
Bintulu, Malaysia■ Petronas Train 9 Petronas 2013
Arun, Indonesia■ Arun LNG Train 4&5 PERTAMINA 1983
Tangguh, Indonesia■ Tangguh LNG PERTAMINA 2001■ Tangguh LNG Train 3 BP 2016★
Port Moresby, PNG■ PNG LNG Train 1&2 ExxonMobil 2009 ExxonMobil PNG 2014
Darwin, Australia■ Ichthys Train 1&2 INPEX Browse 2011 INPEX Operations★
James Price Point, Australia■ Browse LNG Woodside Energy 2013
Scarborough, Australia■ Scarborough FLNG Esso Australia Resources 2013, 2015
Gladstone, Australia■ Arrow Energy LNG Shell Global Solutions 2012
Masela, Indonesia■ Abadi Floating LNG INPEX Masela 2014
Bontang, Indonesia■ Bontang LNG Train-E PERTAMINA 1989■ Bontang LNG Train-F PERTAMINA 1993■ Bontang LNG Train-G PERTAMINA 1997■ Bontang LNG Train-I PERTAMINA 2001
Sakhalin Island, Russia■ Sakhalin Train 1&2 Shell Global Solutions 2001 Sakhalin Energy 2008■ Sakhalin Train 3 Shell Global Solutions★
Kitimat, Canada■ LNG Canada LNG Canada 2015
Hackberry, USA■ Cameron LNG Cameron LNG★
Sabine Pass, USA
Freeport, USA■ Freeport Train 1&2 FLNG Liquefaction FLNG Liquefaction2★■ Freeport Train3 FLNG Liquefaction3★
■ Golden Pass LNG Golden Pass Products★
Arzew, Algeria
La Brea, Trinidad Tobago■ Trinidad LNG Atlantic LNG 1995
Santos Basin, Brazil■ Petrobras FLNG Petrobras 2010
■ Gassi Touil LNG Sonatrach 2015
Damietta, Egypt■ Egypt LNG Union Fenosa 2001
Bonny Island, Nigeria■ Nigeria Train 1 Nigeria LNG 1994■ Nigeria Train 7 Nigeria LNG 2006
Cabo Delgado, Mozambique■ Mozambique LNG Anadarko★■ Mozambique FLNG Eni 201535 FEED/PS projects
26 EPC projects★ Ongoing Projects
over 40%＊Plant capacity awarded since 2005
＊
＊＊ 43 trains, 172 million tons of LNG
＊＊
Floating LNG Power Vessel Technology
Chiyoda’s Unique LNG Value Chain Solutions for Expanding Natural Gas Demand
Design Optimizationfrom the Initial StageImprovement of the Total Project Value
Creating an LNG Value Chain
Most Viable Solution to Create an LNG Value Chain for Offshore Gas Resources
Total FloaterDevelopmentSolution ProviderIntegrated Optimum Solutions Combining Subsurface / SURF / Floater with Chiyoda Affiliate
CAPEX Minimization SolutionsConversion FLNG/ Non-Liquid HC Refrigerant / Compact Module Design
Extensive Track RecordAccumulation of Extensive Know-how on LNG/Floaters
Jangkrik Floating Production Unit ProjectSource : http://skkmigas.go.id/
Papua New Guinea LNG ProjectCourtesy of ExxonMobil Corporation
Module Size & Weight Reduction!
45m
30m
30m
30m
Large module carried into the onshore LNG facilities of the Ichthys project (Australia Northern Territory Darwin, Bray Din point)
Courtesy of Yamal LNG
Non-Liquid Hydrocarbon Refrigerant Process for Small to Medium Sized FLNG projects offering CAPEX, process efficiency and safety
Wide Variety of Floating Applications: Non-Liquid HC Refrigerant
Keys to Success…
Wide Variety of Floating Applications: Conversion FLNG
CAPEX Minimization Solutions
*for above 2.0 mtpa production capacity*compared with New Build FLNG
Extensive Track Record
Chiyoda has a No.1 Rich FEED / EPC track record relating to its onshore LNG plants as well as extensive experience in Concept Studies and Pre-FEED and FEED work on many floating projects since 1998.
In 2012 it launched a professional department that deals with the FPSO in general including FLNG in order to accumulate more extensive know-how. Since then, as part of its portfolio of experience, Chiyoda has conducted FEED/Pre-EPC for Petrobras FLNG in Brazil, FEED for Abadi Gas Field Development FLNG in Indonesia, Pre-FEED/Optimization Study for SFLNG in Australia and FEED for Coral FLNG in Mozambique.
In February 2014 Chiyoda was awarded its first offshore EPCI project for Eni Muara Bakau's Floating Production Unit (FPU) offshore Gas Processing Facility, as a consortium member. It was successfully handed over to the client in 2017 and the first ‘gas in’ was achieved just one month after the FPU arrived at site.
Through these projects, Chiyoda has accumulated optimization ideas not only for topsides but also for hull, turret & mooring, offloading, towing and installation, and offshore commissioning.
Floating LNG (FLNG) refers to LNG plants in marine environments. To ensure operable and successful FLNG facilities, FLNG EPCI contractors should have extensive experience in LNG EPC projects.
Wide Variety of Floating Applications: Compact Module Design
Compact and Lightweight Topsides enabling optimum hull and marine concept.Hull and Marine are the key and major cost components of FLNG plants. Chiyoda’s “Compact Topside Design” concept, based on extensive LNG modular experience, enables us to propose several hull and marine concepts for various site conditions.
● Total of 167 modular construction projects implemented worldwide since 1972.● 6,200 ton module for onshore LNG project in 2017
Chiyoda’s areas of expertise include outstanding engineering execution quality and design quality. This means we can reduce or avoid redoing design work and associated delayed engineering deliverables. Chiyoda will develop design and project execution strategies based on past lessons learn on Pre-FEED / FEED module projects.
“CAPEX reduction of 30 - 40%” for Open Sea“CAPEX reduction of 50 - 60%” for Nearshore
Chiyoda can offer CAPEX minimization solutions with :
Refrigerant storage facility
Multi-Refrigerant
Non-Liquid HC Refrigerant
Hull Size & Weight Reduction!
Chiyoda can provide a wide variety of solutions from small size to large sizeFLNG and Gas FPSO/ FPU.
FLNG FLNG
SFLNG - Ship Shaped FLNG(ExxonMobil Affiliate)> 6.0 mtpa, APCI SMRAustralia2012 ～2015: Pre-FEED/Optimization Study (Post Pre-FEED Work)
Petrobras FLNG(Petrobras Netherlands B.V.)2.7 mtpa , APCI DMR Brazil2009～2011: FEED/Pre-EPC
Abadi FLNG(INPEX Masela, Ltd.)2.5 mtpa , APCI DMR Indonesia2013～2014: FEED
FLNG(Confidential)Australia, 2015～2016: Pre-FEED
FLNG(Confidential)Australia,2016～2017: Concept Study
CFLNG- Cylindrical Hull FLNG�(ExxonMobil Affiliate)3-5 mtpa, EM ProprietaryAustralia, 2016～2017: Pre-FEED
Lowest Unit Cost FLNG(Esso Guyana)1.0 mtpa, EM ProprietaryOffshore Guyana�2017: Concept Study
Coral FLNG(Eni East Africa S.p.A)3.2 mtpa , APCI DMR Mozambique2014～2015: FEED
Jangkrik Floating Production Unit(Eni Muara Bakau B.V.)150MMSCFD x 3Indonesia2014～2017: EPCI (Completed)2012～2013: FEED
Large
Small
2009 2012 2013 2014 2015 2016 2017
6.0
5.0
4.0
3.0
2.0
1.0
FPU FLNG
FLNG
FLNG
FLNG FLNG
FLNG
SAFER&
LOWERCAPEX
Benefits compared to Liquid Refrigerant:● No refrigerant storage requirement● Less hydrocarbon inventory on board● Less exposure to cryogenic spill● Smaller and Lighter● No import of refrigerant or on board generation
Six Keys to Floating ProjectsSuccess
Keys to Success…
Keys to Success…The realization of FLNG has been drawing attention as a means of developing undeveloped marine gas fields and providing a liquefaction plant at sea. The realization of FLNG requires the development of a whole system including safety and related peripheral technology. Chiyoda has been engaged in projects aimed at meeting present-day needs by using advanced technology. With a uniquely skilled and experience workforce, Chiyoda offers global engineering, procurement and construction services for realizing FLNG facility through the integration of all kinds of technology. Please see five major key issues that would bring to success for the realization of FLNG.
LNG Project ExperiencesRas Laffan, Qatar■ RasGas Train 1&2 RasGas 1995■ Qatargas Train 1&2 Qatargas 1996■ Qatargas Train 3 Qatargas 1998■ RasGas Train 3/4 RasGas (II) 2000, 2003, 2005■ Qatargas Debottlenecking Train 1/2/3 Qatargas 2003, 2004, 2005■ RasGas Train 5 RasGas (II) 2004, 2006
■ Qatargas II Train 4&5 Qatargas (II) 2004, 2008, 2009■ RasGas Train 6/7 RasGas (3) 2004, 2009■ Qatargas 3/4 Train 6&7 Qatar Petroleum & ConocoPhillips Qatar Ltd. 2005, Qatargas 2010■ Qatargas Plateau Maintenance Qatargas 2014
Das Island, U.A.E. ■ ADGAS Train 1&2 ADGAS 1972, 1976■ ADGAS Train 3 ADGAS 1991, 1994
Qalhat, Oman■ Oman Train 1&2 Oman LNG 2000■ Oman Train 3 Shell Global Solutions 2001, 2002■ Qalhat LNG Qalhat LNG 2005
Sabetta, Russia■ Yamal LNG Yamal LNG 2013★
Bintulu, Malaysia■ Petronas Train 9 Petronas 2013
Arun, Indonesia■ Arun LNG Train 4&5 PERTAMINA 1983
Tangguh, Indonesia■ Tangguh LNG PERTAMINA 2001■ Tangguh LNG Train 3 BP 2016★
Port Moresby, PNG■ PNG LNG Train 1&2 ExxonMobil 2009 ExxonMobil PNG 2014
Darwin, Australia■ Ichthys Train 1&2 INPEX Browse 2011 INPEX Operations★
James Price Point, Australia■ Browse LNG Woodside Energy 2013
Scarborough, Australia■ Scarborough FLNG Esso Australia Resources 2013, 2015
Gladstone, Australia■ Arrow Energy LNG Shell Global Solutions 2012
Masela, Indonesia■ Abadi Floating LNG INPEX Masela 2014
Bontang, Indonesia■ Bontang LNG Train-E PERTAMINA 1989■ Bontang LNG Train-F PERTAMINA 1993■ Bontang LNG Train-G PERTAMINA 1997■ Bontang LNG Train-I PERTAMINA 2001
Sakhalin Island, Russia■ Sakhalin Train 1&2 Shell Global Solutions 2001 Sakhalin Energy 2008■ Sakhalin Train 3 Shell Global Solutions★
Kitimat, Canada■ LNG Canada LNG Canada 2015
Hackberry, USA■ Cameron LNG Cameron LNG★
Sabine Pass, USA
Freeport, USA■ Freeport Train 1&2 FLNG Liquefaction FLNG Liquefaction2★■ Freeport Train3 FLNG Liquefaction3★
■ Golden Pass LNG Golden Pass Products★
Arzew, Algeria
La Brea, Trinidad Tobago■ Trinidad LNG Atlantic LNG 1995
Santos Basin, Brazil■ Petrobras FLNG Petrobras 2010
■ Gassi Touil LNG Sonatrach 2015
Damietta, Egypt■ Egypt LNG Union Fenosa 2001
Bonny Island, Nigeria■ Nigeria Train 1 Nigeria LNG 1994■ Nigeria Train 7 Nigeria LNG 2006
Cabo Delgado, Mozambique■ Mozambique LNG Anadarko★■ Mozambique FLNG Eni 201535 FEED/PS projects
26 EPC projects★ Ongoing Projects
over 40%＊Plant capacity awarded since 2005
＊
＊＊ 43 trains, 172 million tons of LNG
＊＊
Floating LNG Power Vessel TechnologyChiyoda’s Unique LNG Value Chain Solutions for Expanding Natural Gas Demand
Design Optimizationfrom the Initial StageImprovement of the Total Project Value
Creating an LNG Value Chain
Most Viable Solution to Create an LNG Value Chain for Offshore Gas Resources
Total FloaterDevelopmentSolution ProviderIntegrated Optimum Solutions Combining Subsurface / SURF / Floater with Chiyoda Affiliate
CAPEX Minimization SolutionsConversion FLNG/ Non-Liquid HC Refrigerant / Compact Module Design
Extensive Track RecordAccumulation of Extensive Know-how on LNG/Floaters
Jangkrik Floating Production Unit ProjectSource : http://skkmigas.go.id/
Papua New Guinea LNG ProjectCourtesy of ExxonMobil Corporation
Module Size & Weight Reduction!
45m
30m
30m
30m
Large module carried into the onshore LNG facilities of the Ichthys project (Australia Northern Territory Darwin, Bray Din point)
Courtesy of Yamal LNG
Courtesy of ExxonMobil Development Company
Non-Liquid Hydrocarbon Refrigerant Process for Small to Medium Sized FLNG projects offering CAPEX, process efficiency and safety
Wide Variety of Floating Applications: Non-Liquid HC Refrigerant
Keys to Success…
*for above 2.0 mtpaproduction capacity*compared withNew Build FLNG
Extensive Track Record
Chiyoda has a No.1 Rich FEED / EPC track record relating to its onshore LNG plants as well as extensive experience in Concept Studies and Pre-FEED and FEED work on many floating projects since 1998.
In 2012 it launched a professional department that deals with the FPSO in general including FLNG in order to accumulate more extensive know-how. Since then, as part of its portfolio of experience, Chiyoda has conducted FEED/Pre-EPC for Petrobras FLNG in Brazil, FEED for Abadi Gas Field Development FLNG in Indonesia, Pre-FEED/Optimization Study for SFLNG in Australia and FEED for Coral FLNG in Mozambique.
In February 2014 Chiyoda was awarded its first offshore EPCI project for Eni Muara Bakau's Floating Production Unit (FPU) offshore Gas Processing Facility, as a consortium member. It was successfully handed over to the client in 2017 and the first ‘gas in’ was achieved just one month after the FPU arrived at site.
Through these projects, Chiyoda has accumulated optimization ideas not only for topsides but also for hull, turret & mooring, offloading, towing and installation, and offshore commissioning.
Floating LNG (FLNG) refers to LNG plants in marine environments. To ensure operable and successful FLNG facilities, FLNG EPCI contractors should have extensive experience in LNG EPC projects.
Wide Variety of Floating Applications: Compact Module Design
Compact and Lightweight Topsides enabling optimum hull and marine concept.Hull and Marine are the key and major cost components of FLNG plants. Chiyoda’s “Compact Topside Design” concept, based on extensive LNG modular experience, enables us to propose several hull and marine concepts for various site conditions.
● Total of 167 modular construction projects implemented worldwide since 1972.● 6,200 ton module for onshore LNG project in 2017
Chiyoda’s areas of expertise include outstanding engineering execution quality and design quality. This means we can reduce or avoid redoing design work and associated delayed engineering deliverables. Chiyoda will develop design and project execution strategies based on past lessons learn on Pre-FEED / FEED module projects.
Chiyoda can offer CAPEX minimization solutions with :
Refrigerant storage facility
Multi-Refrigerant
Non-Liquid HC Refrigerant
Hull Size & Weight Reduction!
Chiyoda can provide a wide variety of solutions from small size to large sizeFLNG and Gas FPSO/ FPU.
FLNG FLNG
SFLNG - Ship Shaped FLNG(ExxonMobil Affiliate)> 6.0 mtpa, APCI SMRAustralia2012 ～2015: Pre-FEED/Optimization Study (Post Pre-FEED Work)
Petrobras FLNG(Petrobras Netherlands B.V.)2.7 mtpa , APCI DMR Brazil2009～2011: FEED/Pre-EPC
Abadi FLNG(INPEX Masela, Ltd.)2.5 mtpa , APCI DMR Indonesia2013～2014: FEED
FLNG(Confidential)Australia, 2015～2016: Pre-FEED
FLNG(Confidential)Australia,2016～2017: Concept Study
CFLNG- Cylindrical Hull FLNG�(ExxonMobil Affiliate)3-5 mtpa, EM ProprietaryAustralia, 2016～2017: Pre-FEED
Lowest Unit Cost FLNG(Esso Guyana)1.0 mtpa, EM ProprietaryOffshore Guyana�2017: Concept Study
Coral FLNG(Eni East Africa S.p.A)3.2 mtpa , APCI DMR Mozambique2014～2015: FEED
Jangkrik Floating Production Unit(Eni Muara Bakau B.V.)150MMSCFD x 3Indonesia2014～2017: EPCI (Completed)2012～2013: FEED
Large
Small
2009 2012 2013 2014 2015 2016 2017
6.0
5.0
4.0
3.0
2.0
1.0
FPU FLNG
FLNG
FLNG
FLNG FLNG
FLNG
SAFER&
LOWERCAPEX
Benefits compared to Liquid Refrigerant:● No refrigerant storage requirement● Less hydrocarbon inventory on board● Less exposure to cryogenic spill● Smaller and Lighter● No import of refrigerant or on board generation
Wide Variety of Floating Applications: Conversion FLNG
CAPEX Minimization Solutions
“CAPEX reduction of 30-40%”for Open Sea
“CAPEX reduction of 50-60%”for Nearshore
Wide Variety of Floating Applications:New Build FLNG Solution-Cylindrical Hull
Client Country Year Field Capacity Project phase Hull Storage Mooring Offloading Shipyard Liquefaction
ExxonMobil Affiliate Offshore Western Australia 2016, 2017 Offshore Western Australia 3-5 mtpa Pre-FEEDCylindrical SPB tank or Membrane Spread mooring Tandem Floating Hose Not yet selected ExxonMobil Proprietary
Dryer
PMRCompressr
MRCompressr
PMR
GT
GT
EL
FeedGas
N2
Reject
ToFuel
LNGto storage
31m39m
36m 30m
Y(m)
130
120
110
100
90
80
70
150 200 250 300
Z(m)170
160
150
140
130
120
110
100
150 200 250 300
Job=030506 War＝PMAX(barg) Time＝2.998(s) XY Plane. Z=300003 m
Power plant
Gas Pipe
line
FSRU
Nearshore FLNG
Open Sea FLNG
City
City
Power ship
RemoteOil/Gas Field
Small-ScaleLNG
Small-ScaleLNG
ReceivingTerminal
OffshoreGas Platform
Chiyoda CorporationMinatomirai Grand Central Tower4-6-2, Minatomirai, Nishi-ku,Yokohama 220-8765, Japanhttp://www.chiyoda-corp.com/en
Ⓒ Chiyoda Corporation, 2018. All Rights Reserved.
Design Optimization from the Initial Stage
Since liquefaction, storage and offloading facilities need to be mounted on a vessel of limited size, FLNG facilities tend to become congested. Compared to an on-shore plant, there is a higher risk of major accident hazards (fire, explosion, cryogenic spill, etc.).Therefore, it is important to review all aspects of FLNG projects from the initial stage including operational safety, LNG production rates, facilities costs, operating costs, and facility maintenance, to enhance the total project value.
Chiyoda’s advanced engineering capabilities and extensive LNG experience enable it to provide economical, reliable and operable FLNG facilities suitable for diverse gas fields, locations, client requirements and environmental and technical considerations.
Chiyoda will work with the marine consultant/contractor, shipyard fabricator and topsides fabrication contractor from the initial stage to establish optimum and competitive design and execution plans for the topsides, hull, and turret, if necessary and to provide a fully integrated and reliable execution plan for the FLNG project.
Keys to Success…
Contact us about FLNG : [email protected]
Topside design “Optimization” from the initial stage is essential for the successful realization of FLNG facilities as it improves total economic efficiency.
Floating LNG Power Vessel Technology
Keys to Success…
By leveraging its vast LNG experience, which covers 40% of worldwide LNG production on a capacity basis together with our broad based LNG capabilities, Chiyoda is ready to provide customers with the most viable solution to create an LNG Value Chain for offshore gas resources all over the world.
Gas/LNG value chain creation is one of Chiyoda’s core values, and this enhances project viability for Customers.
Creating an LNG Value ChainKeys to Success…
Based on Chiyoda’s experience, the following optimizations can be achieved:
● Approximately 10% increase from original LNG production rate through extensive process studies● Optimal equipment arrangement and compact layout● A production cost of less than US$1,000 USD/LNG ton with for large capacity FLNG● Approximately 20% topside weight reduction due to compact module design concept● Contributing to EPC schedule reduction through close collaboration with topside fabrication contractor
OptimumProcessDesign
ExtensiveSafetyDesign
Compact&
LighterModuleDesign
YardSupervision
&Management
As a leading EPC contractor, Chiyoda has the number one share in the construction of LNG receiving terminals in Japan. In recent years Chiyoda has actively developed Floating LNG (FLNG) technology. Based on these technologies and well proven experiences, Chiyoda has successfully completed the conceptual design of Floating LNG Power Vessels.
14 offices: Aberdeen, Abu Dhabi, Doha(Chiyoda Corporation), Dubai, Edinburgh, Glasgow, Houston, London, Stromness, Olso, Perth, Southhampton, Yokohama (Chiyoda Corporation)
Key features of Chiyoda’s Floating LNG Power Vessels are:
1. The Floating LNG Power Vessel has 4 functions which are berth facility, LNG storage, regasification and thermal power plant, in one floating unit.2. By converting the surplus of LNG Carriers to Floating LNG Power Vessels with small scale (～72 MW) to medium scale (～400 MW)
power generation systems, Chiyoda offers Power Generation facilities at significantly “lower CAPEX” and with “shorter delivery times”.3. By supplying electricity directly to land via heavy duty electrical cable, Chiyoda offers LNG Power Generation facilities in remote areas,
including islands, by eliminating infrastructures such as LNG receiving facilities and onshore Power Generation facilities.
In May 2017, Chiyoda received Approval In Principle (AIP) on the Floating LNG Power Vessel concept from the American Bureau of Shipping (ABS).
The demand for Natural Gas as a source of environmentally friendly clean energy has expanded rapidly in recent years. Chiyoda offers the Floating LNG Power Vessel with its inherent high reliability as one of Chiyoda’s LNG Value Chain solutions.
Total Floater Development Solution Provider
Keys to Success…
Through our subsidiary company, Xodus Group (Holdings), Chiyoda can provide Integrated Optimum Solutions combining Subsurface / SURF / Floater as a total development master plan and execute such plans as an EPCIC contractor.
4 million man-hours 14 strategically placed offices
8,500 projects 50,000 hours on largest project
300+ technical personnel
500+ clients70+ MSAs
Optimization can improve the Total Project Value.
Concept of Chiyoda’s FLPV (Floating LNG Power Vessel)
LNG CarrierLNG Electric Power
LAND(Demand
Area)
FLPVLNG Supply
https://ja.wikipedia.org/wiki/%E3%82%BF%E3%83%BC%E3%83%93%E3%83%B3 (Power Generation)
Berth LNGStorage Regasification Power
Generation
Unit(1)
abt.280m
20m 35m 42m 42m 42m 42m
Unit(2)
Unit(3)
Unit(4)
Makingnew
structuralblocks
Typical 1st ～2nd Generation LNGC
Utilizingparts ofexistingLNGC
Project experience
Dryer
PMRCompressr
MRCompressr
PMR
GT
GT
EL
FeedGas
N2 Reject
ToFuel
LNGto storage
31m39m
36m 30m
Y(m)
130
120
110
100
90
80
70
150 200 250 300
Z(m)170
160
150
140
130
120
110
100
150 200 250 300
Job=030506 War＝PMAX(barg) Time＝2.998(s) XY Plane. Z=300003 m
Power plant
Gas Pipe line
FSRU
Nearshore FLNG
Open Sea FLNG
City
City
Power ship
RemoteOil/Gas Field
Small-ScaleLNG
Small-ScaleLNG
ReceivingTerminal
OffshoreGas Platform
Chiyoda CorporationMinatomirai Grand Central Tower4-6-2, Minatomirai, Nishi-ku,Yokohama 220-8765, Japanwww.chiyodacorp.com
Ⓒ Chiyoda Corporation, 2018. All Rights Reserved.
Design Optimization from the Initial Stage
Since liquefaction, storage and offloading facilities need to be mounted on a vessel of limited size, FLNG facilities tend to become congested. Compared to an on-shore plant, there is a higher risk of major accident hazards (fire, explosion, cryogenic spill, etc.).Therefore, it is important to review all aspects of FLNG projects from the initial stage including operational safety, LNG production rates, facilities costs, operating costs, and facility maintenance, to enhance the total project value.
Chiyoda’s advanced engineering capabilities and extensive LNG experience enable it to provide economical, reliable and operable FLNG facilities suitable for diverse gas fields, locations, client requirements and environmental and technical considerations.
Chiyoda will work with the marine consultant/contractor, shipyard fabricator and topsides fabrication contractor from the initial stage to establish optimum and competitive design and execution plans for the topsides, hull, and turret, if necessary and to provide a fully integrated and reliable execution plan for the FLNG project.
Keys to Success…
Contact us about FLNG : [email protected]
Topside design “Optimization” from the initial stage is essential for the successful realization of FLNG facilities as it improves total economic efficiency.
Floating LNG Power Vessel Technology
Keys to Success…
By leveraging its vast LNG experience, which covers 40% of worldwide LNG production on a capacity basis together with our broad based LNG capabilities, Chiyoda is ready to provide customers with the most viable solution to create an LNG Value Chain for offshore gas resources all over the world.
Gas/LNG value chain creation is one of Chiyoda’s core values, and this enhances project viability for Customers.
Creating an LNG Value ChainKeys to Success…
Based on Chiyoda’s experience, the following optimizations can be achieved:
● Approximately 10% increase from original LNG production rate through extensive process studies● Optimal equipment arrangement and compact layout● A production cost of less than US$1,000 USD/LNG ton with for large capacity FLNG● Approximately 20% topside weight reduction due to compact module design concept● Contributing to EPC schedule reduction through close collaboration with topside fabrication contractor
OptimumProcessDesign
ExtensiveSafetyDesign
Compact&
LighterModuleDesign
YardSupervision
&Management
As a leading EPC contractor, Chiyoda has the number one share in the construction of LNG receiving terminals in Japan. In recent years Chiyoda has actively developed Floating LNG (FLNG) technology. Based on these technologies and well proven experiences, Chiyoda has successfully completed the conceptual design of Floating LNG Power Vessels.
14 offices: Aberdeen, Abu Dhabi, Doha(Chiyoda Corporation), Dubai, Edinburgh, Glasgow, Houston, London, Stromness, Olso, Perth, Southhampton, Yokohama (Chiyoda Corporation)
Key features of Chiyoda’s Floating LNG Power Vessels are:
1. The Floating LNG Power Vessel has 4 functions which are berth facility, LNG storage, regasification and thermal power plant, in one floating unit.2. By converting the surplus of LNG Carriers to Floating LNG Power Vessels with small scale (～72 MW) to medium scale (～400 MW) power generation systems, Chiyoda offers Power Generation facilities at significantly “lower CAPEX” and with “shorter delivery times”.
3. By supplying electricity directly to land via heavy duty electrical cable, Chiyoda offers LNG Power Generation facilities in remote areas, including islands, by eliminating infrastructures such as LNG receiving facilities and onshore Power Generation facilities.
In May 2017, Chiyoda received Approval In Principle (AIP) on the Floating LNG Power Vessel concept from the American Bureau of Shipping (ABS).
The demand for Natural Gas as a source of environmentally friendly clean energy has expanded rapidly in recent years. Chiyoda offers the Floating LNG Power Vessel with its inherent high reliability as one of Chiyoda’s LNG Value Chain solutions.
Total Floater Development Solution Provider
Keys to Success…
Through our subsidiary company, Xodus Group (Holdings), Chiyoda can provide Integrated Optimum Solutions combining Subsurface / SURF / Floater as a total development master plan and execute such plans as an EPCIC contractor.
4 million man-hours 14 strategically placed offices
8,500 projects 50,000 hours on largest project
300+ technical personnel
500+ clients70+ MSAs
Optimization can improve the Total Project Value.
Concept of Chiyoda’s FLPV (Floating LNG Power Vessel)
LNG CarrierLNG Electric Power
LAND(Demand Area)
FLPVLNG Supply
https://ja.wikipedia.org/wiki/%E3%82%BF%E3%83%BC%E3%83%93%E3%83%B3 (Power Generation)
Berth LNGStorage Regasification Power
Generation
Unit(1)
abt.280m
20m 35m 42m 42m 42m 42m
Unit(2)
Unit(3)
Unit(4)
Makingnew
structuralblocks
Typical 1st ～2nd Generation LNGC
Utilizingparts ofexistingLNGC
Project experience
