Key features and Benefitscircle, cylinder, cone, sphere; outlier detection with acoustic signal • Compensation of material thickness • Stylus calibration and storage • Processing

Key features and Benefits Metrosoft CM 3.80

Modules and functions

Table of Contents Page 1

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Metrosoft CM Modules............................................................................................................................. 3 BAG Basic Module .................................................................................................................... 3 PROG Professional Geometry..................................................................................................... 4 SQL Data base with SQL server .............................................................................................. 4 SCAN Scanning .......................................................................................................................... 5 DME DME-SERVER.................................................................................................................. 6

Geometric Elements ................................................................................................................................ 7

EXEL Extended Elements .......................................................................................................... 7 EXCO Extended Coordinates...................................................................................................... 7 ISO Form and Position Tolerance according to ISO 1101 / ASME Y14.5M ........................... 8 TOTA Tolerance Tables.............................................................................................................. 8 EXFE External Features, VDA initial sample report ................................................................... 9 VDA1 Export and Import of Point Data ....................................................................................... 9 IGES1 Converter VDA to IGES.................................................................................................... 9 GFIT Geometrical Bestfit ........................................................................................................... 9

Profiles and Surfaces defined by points ............................................................................................. 10

BAFF Basic Free Forms ........................................................................................................... 10 Surfaces and Profiles with CAD data................................................................................................... 11

SURF Basic Module for Surface Measurement ........................................................................ 11 BORD Border Measurement...................................................................................................... 11 CURVE Curve Measurement....................................................................................................... 12 COFF Approximate Alignment and Bestfit ................................................................................ 12 CADVDA Import of Surface Data in VDA-FS Format..................................................................... 13 CADIGES Import of Surface Data in IGES Format ......................................................................... 13 STEP Import of Surface Data in STEP Format ........................................................................ 13 DXF Import of Surface Data in DXF Format........................................................................... 13 CATIA-4 Import of Surface Data in native CATIA 4 Format.......................................................... 13 CATIA-5 Import of Surface Data in native CATIA 5 Format.......................................................... 13 PRO-E Import of Surface Data in native PRO-E Format............................................................ 13 UG Import of Surface Data in native Unigraphics Format .................................................... 13 PS Import of Surface Data in native Parasolid Format ........................................................ 13

General Modules .................................................................................................................................... 14

STAT Statistics ......................................................................................................................... 14 SPC Statistical Process Control ............................................................................................. 14 DMIS-IMP DMIS Import of Part Programs....................................................................................... 15 DMIS-EXP DMIS Export of Part Programs....................................................................................... 15 DMIS-DMO DMIS Protocol of Measuring Results ............................................................................. 15 DMIS-DIP DMIS Native Interpreter.................................................................................................. 16

Page 2 Table of Contents

Modules for CMM Equipment........................................................................................................... 17

MPH Motorized and Manual Probe Heads......................................................................... 17 PHS Rotary & Swivel Servo Probe Head .......................................................................... 17 REVO Scanning Probe REVO.............................................................................................. 18 GYRO Scanning Probe GYRO ............................................................................................. 18 SP25 Scanning Probe SP25 ............................................................................................... 18 SP600 Scanning Probe SP600 ............................................................................................. 18 SP80 Scanning Probe SP80 ............................................................................................... 19 PHOENIX Optical Sensor PHOENIX.......................................................................................... 19 APC Automatic Probe Changer ......................................................................................... 20 ACR2 Probe Changer ACR2................................................................................................ 20 SCR200 Stylus Changing Rack SCR200................................................................................. 20 SCR600 Probe Stylus Changer SCR600................................................................................. 21 SCR800 Stylus Changing Rack SCR800................................................................................. 21 MRC20 Stylus Changer MCR20............................................................................................. 21 FCR25 Flexible Probe Changer FCR25 ................................................................................ 22 SCP80 Probe Stylus Changer SCP80................................................................................... 22 SCP600 Probe Stylus Changer SCP600................................................................................. 22 ROT Rotary Table Control ................................................................................................. 22 3CMM Multi Carriage Mode .................................................................................................. 23 1DMV 1-Dimensional External Measuring Tools Online ...................................................... 23

CMM Error Compensation................................................................................................................ 24

CAA1 Linear Error Compensation ....................................................................................... 24 CAA2 Straightness and Square ness Compensation.......................................................... 24 CAA3 Volumetric Compensation ......................................................................................... 24 CAAT1 Temperature Compensation...................................................................................... 25

Offline Programming ........................................................................................................................ 26

GRIPS Graphic Interactive Programming System................................................................. 26 External Workstation ........................................................................................................................ 27

EXTERN External Workstation ................................................................................................. 27 CADCO CAD Converter as independent Program.................................................................. 27

CNC Modules / Process Integration ................................................................................................ 28

SNC1 CNC Control for Geometry ........................................................................................ 28 SNC2 CNC Control for Free Form Surfaces........................................................................ 28

Automation / Process Integration.................................................................................................... 28

IO I/O Interface for commands in Metrosoft CM part programs..................................... 29 RCI Programmable interface for remote control of Metrosoft CM.................................... 29

General Information .......................................................................................................................... 30

Metrosoft CM Modules Page 3

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Basic Module BBAAGGBAG is the basic component of Metrosoft CM. Metrosoft CM operates under Windows 2000 and Windows XP. It features various functions such as a graphic user interface, a part oriented data base and the making of part inspection programs in the 'teach-in' mode. Probe calibration and the definition of coordi-nate systems are part of this module. An acoustic detection of outliers allows the user to react immediately. Metrosoft is supplied with a variety of templates for inspection report headers and report lines. Graphic header templates are saved in the standard format *.wmf and can be modified by the user by means of standard programs to obtain individual outfits. 15 different user languages are available, separately for the dialogues and for the output protocol. BAG is the essential basis for all other modules of Metrosoft CM.

• Windows functionality • Graphic user interface • Part orientated data base • Separate language choice for the user

dialog and the inspection report • Metric / Inch selection • Online Help in the chosen dialog language • Measuring of point, straight line, plane,

circle, cylinder, cone, sphere; outlier detection with acoustic signal

• Compensation of material thickness • Stylus calibration and storage • Processing functions: intersection, symme-

try, connection, projection, normal, parallel, tangent, n-point construction, extract ele-ment out of curve, top of cone, point shift, create min/max point or surface

• Definition and storage of an unlimited number of part coordinate systems

• Features: form deviation, size, half size, position, distance, angle

• Min. / max. point distance and element span • Numeric inspection report with individual

headers and report lines • Part inspection programming with error

handling (continue, repeat, abort) • Easy editing of part inspection programs by

means of parameter modification • Multi-machine mode • Metrosoft CM Simulator for offline mode

Page 4 Metrosoft CM Modules

PPRROOGG Professional Geometry PROG enhances BAG with additional functions for

a more comfortable measurement of geometric elements with unlimited use of all functions of the integrated data base. Part programs can be started easily by means of a quick selection table. Part inspection programming is completed with subroutine- and loop techniques. Measurement statistics, range trend chart and point distribution allow you to evaluate results just while they are measured. The user help is context sensitive: just point the courser onto any function and press the F1 key to display help for that function. Automatic calibration algorithms increase the CMM system accuracy. These algorithms take the cali-bration sphere shaft position into account. Automatic graphic display of geometric elements while they are measured. Additional graphic report with individual point boxes for a clear overview at one glance. Measuring elements as well as features may be visualized graphically. The display and printout of element graphics with form deviations of geometric elements are also part of the functional range of the PROG module.

• Quick selection table for call on of part inspection programs

• Context sensitive online help • Automatic graphic display of measured

geometric elements and coordinate sys-tems

• Graphic protocol for geometric elements and features

• Large coordinate display (Live Display) • Automatic measurement of straight lines,

planes, circles, cylinders, cones and spheres; continue measurement

• Automatic calibration of spherical, dis-coidal and cylindrical styli

• Repetition of elements and calibration • Mathematical filter functions for elements • Display of measurement statistics, range

trend chart and point distribution • Re-alignment function for mobile measur-

ing systems and measuring arms • Export of coordinate system differences • Pallet coordinate systems • Standard tolerance input for linear and

angular dimensions • Automatic correction of probing direction • Relative measurement to reference ele-

ment • Mirror function for part inspection program• Insertion of loops, dialogs and bitmaps

(photos, drawings) in part inspection pro-gram

• Graphic and numerical positioning aid • Extended database functions (Search,

Sort, Filter, Export inot different for-mats,…)

SSQQLL Data base with SQL server

The SQL module allows you to use data bases with Microsoft SQL Server®. If the customer has already installed an SQL Server, this may be used for the data base admini-stration of Metrosoft CM. Otherwise, the supplied "Microsoft SQL Server Desktop Engine" can be used. The SQL Server supports very large data bases of more than 1.2 GB size, and it features true multi-user operation. The SQL Server is mandatory for multi-machine operation with one common data base. Both data base types (Access and SQL Server) support long names for parts, measurements, ele-ments, features etc…

• Optional use of with Microsoft Access® or Microsoft SQL Server® data bases

• CM SQL Manager for the configuration of data bases

• Multi-user and multi-machine operation in conjunction with Microsoft SQL Server®

• Supports large data bases > 1.2 GB size in conjunction with Microsoft SQL Ser-ver®

• Supports long denominations for parts, measurements, elements, features etc…

Metrosoft CM Modules Page 5

Scanning SSCCAANNThe SCAN module allows you the continuous point measuring by means of various scanning probes in conjunction with the related modules SP 600, SP25 resp. SP80. Flat curves and freeform surfaces may be scanned as well as all geometric elements. The selected scanning paths are displayed online in an OpenGL preview. The use of star probes and angular probes will enhance measuring flexibility on complex part geometries. A choice of parameters permits the optimum configuration of the scanning process and its evaluation. If the scanning path is known the CMM follows exactly that specific curve. This allows you to obtain dramatically increased scanning speeds. Various mathematical filter functions allow to smoothen scanned points and to eliminate out-liers.

• Configuration of measuring parameters: - Scanning speed - Time interval, step width, chord height - Probe deflection (probing force) - Lead-in / lead-out distance - Known / unknown scanning path - End body: plane / sphere

• Scanning of geometrical elements: - Flat profile - Free form curve - Straight line - Plane- - Circle - Cylinder - Cone - Sphere (incl. ISO10360-4)

• Filter functions for scanned points: - Median filter (outliers) - FFT-Filter (scatter)

• Selection between continuous scanning and single point measurement

Page 6 Metrosoft CM Modules

DDMMEE DME-SERVER The DME Server allows you to use measuring

machines with WPC 2030 controllers associated with alien software. It is based on Metrosoft CM and employs all hardware oriented measuring functions such as calibrating and managing of probe systems, defi-nition and management of reference systems and geometrical and temperature error compen-sation. The DME server communicates to alien measur-ing software via I++DME or Zeiss CMM-OS inter-face. The Metrosoft DME server supports multi ma-chine mode as well as rotary table applications. The exact versions of the specifications can be found in the documentation "I++ DME support".

• Interface between alien measuring software and Metrosoft CM supported CMM hard-ware

• Calibration and management of probe sys-tems

• Compensation of geometrical and tempera-ture errors

• Supports multi machine mode • Supports rotary table • Communication via I++DME interface or

Zeiss CMM-OS

Geometric elements Page 7

GGeeoommeettrriicc eelleemmeennttss Extended Elements EEXXEELLThe EXEL module allows you to measure and evaluate the geometric elements surface point, slot and rectangle. The probing direction of surface points can be determined automatically by means of neighbor points when measuring in CNC mode. This method achieves the most accurate results. Circles can be evaluated according to Gauss or for practical use as circumscribed and inscribed circle. All geometric elements may be processed as theoretical elements through parameter input and successively evaluated like they were meas-ured.

• Measurement of the geometric elements sur-face point, slot and rectangle

• Primary vector and surrounding points in com-bination with surface points

• Position feature of surface points • Keep coordinates when measuring surface

points • Calculate circumscribed and inscribed circle • Create theoretical elements

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Extended Coordinates EEXXCCOOEXCO allows you to define the part coordinate system by means of known reference points. A number of 3 to 6 points may be used for the so called RPS alignment process. Also the nominal co-ordinate values can be ex-tracted from a CAD mode (3D graphic). Straight lines and planes which can not be probed are generated through the relational functions offset-line or offset-plane.

• Define part coordinate system with reference points

• Calculate offset-plane • Calculate offset-line

Page 8 Geometric elements

IISSOO Form & Position tolerance according to ISO 1101/ASME Y14.5M This module is used for calculation and output of

form and position tolerances of features accord-ing to ISO 1101 / ASME Y14.5M. The relevant reference system can be defined throw multiple relations according to the ASME or the 3-plane-system. The tolerance zone can be exactly limited or projected by limit elements. The form of the tol-erance zone can be selected. The tolerated as well as the reference can be processed according the maximum-/minimum material principle. An integrated openGL graphic display shows the tolerated elements as well as its related and limiting elements. The feature color shows if the element lies within or out of tolerance.

• Straightness / flatness • Roundness / cylindricity • Line / shape / surface shape • Angularity / perpendicularity • Parallelism • Cartesian and polar position tolerance • Coaxiality / concentricity • Symmetry • Radial / axial runout • Graphic display of element and tolerance

zones • Multiple relations (3-plane-reference) • Reference system according to ASME • MMC / LMC processing for tolerated ele-

ment and reference elements • Limit elements • Select table form of tolerance zones

TTOOTTAA Tolerance Tables

TOTA searches the tolerance tables for you. Universal tolerances of various standards are integrated in TOTA. Customer tolerances can be generated in text files and used with Metrosoft. Fitting tolerances according to ISO 286 are fully integrated. The system decides automatically for shafts (e.g. h6) and bores (e.g. H6) and will cor-rect wrong user inputs. Reading and input errors are therefore minimized.

• General dimensional tolerances ISO 2768 for machined and formed parts

• General dimensional tolerances DIN 16901 for plastic parts

• General dimensional tolerances DIN 1688 1-4 for light metals, sand-, moulds- and die cast parts

• Customer specific dimensional tolerances • Fitting tolerances ISO 286

Geometric elements Page 9

External Features, VDA initial sample report EEXXFFEEEXFE is capable of implementing user defined features in Metrosoft CM and to print inspection reports. This includes the ability to integrate and evaluate part features (e.g. roughness) that can not be measured on a CMM.

EXFE allows you to create an initial sample re-port according to VDA standard and to print it on the corresponding VDA form.

• User defined measuring features • VDA initial sample report • User defined measuring reports (Templates

created with Crystal Reports from Seagate Software)

Export and Import of Point Data VVDDAA11 The VDA-FS format is the interface for surface element and point data. It has been defined by the German association Verband Deutscher Automobilhersteller. The VDA1 module in Metrosoft CM supports the import and the export of point and element data (POINT, PSET, MDI, CIRCLES) as well as the transformation matrix TMAT.

• Import and Export of point and element data in VDA-FS Format (POINT, PSET, MDI, CIR-CLE)

• Transformation Matrix TMAT

Converter VDA to IGES IIGGEESS11This module allows you to convert point and element data from VDA-FS into IGES format. It supports the IGES elements 100 circular arc, 106 copious data, 116 point and 124 transforma-tion matrix.

• Conversion of VDA-FS point and element data to IGES format

• 100 circular arc, 106 copious data, 116 point, 124 transformation matrix

Geometrical Bestfit GGFFIITT This function generates an optimized coordinate system through 3 dimensional bestfit. The actual geometry (measured elements) is compared with the nominal geometry, so that the actual coordi-nate system is fitted (translation) and turned (rotation) until the actual element points corre-spond at minimum distance to the nominal ge-ometry. Various options to limit the degrees of freedom, as well as the consideration of tolerances in the bestfit calculation provide even solutions to very complex part alignment tasks. GFIT is also ideal for the mathematical definition of multi defined alignment systems such as sheet metal plate fittings.

• 3D bestfit for an optimal coordinate system from points of geometric elements Define nominal geometry

• Deliberate limiting of degrees of freedom • Consideration of tolerances in the bestfit cal-

culation • Define maximum translation and rotation

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Page 10 Profiles and Surfaces defined by points

PPrrooffiilleess aanndd SSuurrffaacceess ddeeffiinneedd bbyy ppooiinnttss BBAAFFFF Basic Free Forms Point surfaces and profiles measured with BAFF

provide the evaluation of nominal / actual com-parisons. Flat curves (profiles) are measured automatically in the scanning mode. They are processed to nominal curves by means of mathematical spli-nes. Measuring points may be distributed with different distance criteria. The successive bestfit to the nominal curve pro-vides optimum measuring results which graphic display and printout.

• Measurement of point surfaces • Measurement of flat curves (profiles), grid

curves and 3D curves • Insert kink and interrupt in curves • Graphic display of point surfaces and pro-

files with printout • Nominal / actual comparison of surface

points, profiles and point surfaces • Automatic measurement of curves (profile

scanning) • Create nominal curves through splines • Calculate extract element from a curve • Calculate Bestfit to the nominal curve

Surfaces and Profiles with CAD data Page 11

SSuurrffaacceess aanndd PPrrooffiilleess wwiitthh CCAADD ddaattaa Basic Module for Surface Measurement SSUURRFFSURF contains the basic functionality for the measurement of free form surfaces with online comparison of nominal to actual values. Online means that each point is compared to the nomi-nal surface as soon as measured.

SURF is the basis and precondition for the mod-ules BORD, CURVE and COFF.

SURF features CAD functionality for the man-agement of surface data, the preparation of measurement as well as the probing of surface points, circles, rectangles and slots on surfaces. Surface points, circles, rectangles and oblong holes are automatically measured with a simple mouse click, including collision prevention for the CMM positioning.

Selected surfaces can be easily digitalized using the automatic point distribution (Grid or UV-distribution).

Dimensional errors of free form surfaces can be displayed in color mapping. The colors can be configured and defined for the graphic protocol.

CM SURF performs measuring tasks from sim-ple inspection reports at few mouse clicks up to comprehensive outputs with multiple graphic display and individual design of point boxes.

• CAD functionality for free form surfaces • Import and management of surface data in

ACIS format • Measuring of free form surfaces with online

comparison of nominal to actual values • Graphic display of free form surface errors

with defined color mapping • Measuring of surface points, circles, rectan-

gles, slots and relative points on free form sur-faces

• Consideration of CAD attributes (Layer, Toler-ances, Colors)

• Graphic inspection reports with multiple dis-play and individual point poxes

• "Click'n'Measure" automatic measuring: - Surface points - Relative points - Circles - Rectangles - Slots

• Automatic collision prevention • Automatic point distribution

(Grid / UV) • Selection of coordinatee system in which the

CAD-model shall be imported

Border Measurement BBOORRDD BORD measures and evaluates borders of free form surfaces. Border points to be measured can be perpendicular or at any angle to the reference surface.

It is possible to generate, measure and printout trimming edges and offset curves.

Further you can measure character lines.

• Definition of trimming edges • Calculation of offset curves • Graphic display:

- Trimming edge - Offset curve - tolerance bands - deviation A and B

• Distribution of points on the intersection curve with various distance criteria: - Number of points - Length of arc - Length of chord - Chord difference (radius dependent) - File preset value

• Measure border points normal or oblique to free form surfaces

• Evaluation of deflection and trimming edge deviation A = Deflection B = Edge deviation

• "Click'n'Measure" automatic measuring: - edge points

Page 12 Surfaces and Profiles with CAD data

CCUURRVVEE Curve Measurement

CURVE measures CAD based profiles.

At first, an intersection curve is calculated out of the CAD model. The CAD model can be inter-sected with freely defined planes or cylinders.

For a measurement in CNC mode the target points can either be interactively distributed on the created intersection or on the 3D curves existing in the CAD model. Also they can be calculated automatically using different parame-ter.

Deviations of actual points in relation to the in-tersection curve are displayed online during measurement. Online means that each point is compared to the nominal surface as soon as measured. The limit points for the CNC opera-tion are calculated automatically. The needed intermediate points for the CNC function can be calculated automatically.

• Definition of intersection plane or cylinder • Calculation of the intersection curve on the

CAD model • Distribution of points on the intersection

curve with various distance criteria: - Number of points - Length of arc - Length of chord - Chord difference (radius dependent) - File preset value

• Profile measurement with online nominal / actual comparison

• Graphic display of tolerance bands • Graphic display of profiles • Graphic inspection report of profiles with

grid, tolerance band etc.

CCOOFFFF Approximate Alignment and Bestfit

COFF is required for the approximate alignment and the Bestfit of free form surfaces. High accuracy algorithms are used for top re-sults in order to minimize the distance between actual points and CAD data. This allows you to achieve optimum measuring results. The user friendliness is enhanced by the graphic interactive operation. The option to limit the degrees of freedom and to disregard individual points or set them to zero, as well as the consideration of tolerances make the Bestfit module a very flexible and powerful tool.

• Approximate alignment with point bestfit • Surface bestfit in various modes:

- limit the degrees of freedom - minimize point deviations - set points to zero - disregard points

• Surface bestfit with tolerance consideration • Use approximate alignment points for the

measurement process • Limit the bestfit to individual coordinates

Surfaces and Profiles with CAD data Page 13

Import of Surface Data in VDA-FS Format CCAADDVVDDAAThis module allows you to convert nominal CAD data in VDA-FS format (version 1.0 and 2.0) into the ACIS standard format used in Metrosoft CM.

• Import surface data in VDA-FS format and save them as Metrosoft CM elements

• Options for the conversion • Log file

Import of Surface Data in IGES Format CCAADDIIGGEESS This module allows you to convert nominal CAD data in IGES format (up to version 5.3) into the ACIS standard format used in Metrosoft CM.

• Import surface data in IGES format and save them as Metrosoft CM elements


Import of Surface Data in STEP Format SSTTEEPPThis module allows you to convert nominal CAD data in STEP format (AP203 and AP214) into the ACIS standard format used in Metrosoft CM.

• Import surface data in STEP format and save them as Metrosoft CM elements


Import of Surface Data in DXF Format DDXXFFThis module allows you to convert nominal CAD data in DXF format (2000/2002 and R12) into the ACIS standard format used in Metrosoft CM. Only 2D elements are supported

• Import surface data in the DXF format and save them as Metrosoft CM elements


Import of Surface Data in native CATIA 4 Format CCAATTIIAA--44This module allows you to convert nominal CAD data in native CATIA format (Version 4.1 and 4.2, format "Model" or "Export") into the ACIS standard format used in Metrosoft CM.

• Import surface data in the native CATIA 4 format and save them as Metrosoft CM ele-ments


Import of Surface Data in native CATIA 5 Format CCAATTIIAA--55This module allows you to convert nominal CAD data in native CATIA 5 format (Version R5-R17) into the ACIS standard format used in Metrosoft CM.

• Import surface data in the native CATIA 5 format and save them as Metrosoft CM ele-ments


Import of Surface Data in native PRO-E Format PPRROO--EEThis module allows you to convert nominal CAD data in native PRO-E format (version 16 to Wild-fire3) into the ACIS standard format used in Met-rosoft CM.

• Import surface data in the native PRO-E for-mat and save them as Metrosoft CM elements


Import of Surface Data in native Unigraphics Format UUGGThis module allows you to convert nominal CAD data in native Unigraphics format (up to version NX5) into the ACIS standard format used in Met-rosoft CM.

• Import surface data in native Unigraphics for-mat and save as Metrosoft CM elements


Import of Surface Data in native Parasolid Format PPSS This module allows you to convert nominal CAD data in native Parasolid format (version 18) into the ACIS standard format used in Metrosoft CM.

• Import surface data in native Parasolid format and save them as Metrosoft CM elements


Page 14 General Modules

GGeenneerraall MMoodduulleess SSTTAATT Statistics

Metrosoft CM provides numerous functions for the statistical evaluation of features.

The trend diagram shows the actual values of all measurements for the manufacturing process control. All values are classified in defined ranges (according to Gauss) and are presented in a histogram. The statistic data file is also in-cluded in the module.

Various filters and flexible print options enhance the functionality of STAT.

In combination with other quality management systems Metrosoft CM allows you to export the statistical data in the Q-DAS format.

The statistical parameters and diagrams can be configured in individual graphic protocols for geometry and free form surfaces.

The graphic measuring report contains as well statistical evaluations of measured points as well as the statistic evaluation of a series of meas-ured features.

• Frequency distribution • Trend diagram • Statistics data page • Print statistics window page by page • Print several statistics windows on one page

(2, 4 or 6) • Data export in the Q-DAS ASCII Transfer

format (qs-STAT, Procella) incl. any K-Fields• Statistical data export into MS Excel • Machine tool performance Cm and Cmk • Statistical functions with graphic report for

geometry and free form surfaces

SSPPCC Statistical Process Control

The SPC module is the completion of STAT. Control charts for the average value, range, standard deviation as well as flexible sampling are the functions for statistical process control SPC.

All relevant statistical parameters can be printed and recorded.

• SPC control charts for - Average value - Range - Standard deviation

• Flexible sampling rate • Process capability Cp and Cpk • Preliminary process capability Pp and Ppk

General Modules Page 15

DMIS Import of Part Programs DDMMIISS--IIMMPPThe international DMIS standard defines meas-uring programs in a vendor independent, neutral format. DMIS allows you at the stage of part design to define the measuring process and to prepare complete part programs for quality con-trol.

The DMIS-IMP module permits to import DMIS measuring programs and to convert them into the Metrosoft CM format.

The glossary of supported DMIS expressions is documented in a Characterization File.

• Import of DMIS part inspection programs • Conversion into the Metrosoft CM format • Supports DMIS Version 5.0 • DMIS settings for import • Characterization file to define supported

DMIS expressions

DMIS Export of Part Programs DDMMIISS--EEXXPP The DMIS-EXP module permits to export part measuring as a DMIS file.

Metrosoft CM can thus be used as a master system. Part inspection programs are gener-ated, optimized and stored in this system and may be distributed to CMM equipment of differ-ent vendors by means of the DMIS interface.

If all systems are operated with Metrosoft CM, then the data exchange may be done directly via the central data base rather than in DMIS.

• Export of CM part inspection programs • Supports DMIS Version 5.0 • Characterization file to define supported

DMIS expressions • DMIS settings for export

DMIS Protocol of Measuring Results DDMMIISS--DDMMOODMIS measurement results are often required for inspection reports.

The DMIS-DMO module allows you to export measuring data into a DMO file.

The measuring data may thus be attached to the part as data file or may be transmitted by e-mail. This way the recorded data can easily be evaluated and stored.

• Measuring data protocol in DMO format • Supports DMIS Version 5.0 • DMIS settings for result export • Characterization file to define supported

DMIS expressions • DMIS settings for result export

Page 16 General Modules

DDMMIISS--DDIIPP DMIS Native Interpreter

The DIP module allows you to run DMIS part inspection programs right within Metrosoft CM. The programs are interpreted within the ASCII file without need for prior conversion.

The DMIS Interpreter (DIP) features a number of comfortable text editing functions, e.g. "search & replace", "copy, cut and paste" to support the user.

Input tools and color coding of DMIS commands, as well as the automatic syntax check enhance the performance and reduce program errors.

DIP supports the DMIS 5.0 Standard. Besides genuine measuring functions, DIP also supports High Level Language Extensions for complex commands, i.e. variables, attributes, expres-sions, formula, operators and logical decisions.

Increased comfort for editing functions such as selective stop with a choice of criteria etc. sup-port the run-in and check of DMIS programs.

• Native DMIS interpreter • Supports DMIS 5.0 standard • Direct measuring process out of DMIS file • High Level Language interpreter

- Variables, expressions, formula - Operators (arithmetic, logical, compare, text, trigonometric) - IF, THEN, ELSE decisions - Loop (REPEAT-UNTIL, WHILE-DO)

• Programming with DMIS Editor - Syntax-Check - Search and replace - Copy, cut, insert - Edit commands dialogue guided - Insert and learn (teach-in) commands - Input assistance (Code completion) - Color coding of DMIS commands - Variables control window - DMIS terminal for text in- and output - Message window for syntax errors

• Execution of DMIS programs - Execute from and to cursor position - Execution with parameter modification - Single step execution - Set stop marks - Selective stops - Pause mode - Call of subprograms - Execute external programs

Modules for CMM Equipment Page 17

MMoodduulleess ffoorr CCMMMM EEqquuiippmmeenntt Motorized and Manual Probe Heads MMPPHHThe motorized Renishaw probe head MPH (e.g. PH10) is suitable for the measurement of any part. The PH10 rotates 360° and swivels 105°. Each position can be calibrated automatically and stored as probe system in Metrosoft CM. At a probe system change, the correct PH10 align-ment is automatically set. A user dialog is avail-able for the manual probe head MIH.

• Probe system recall incl. swivel of PH10 • Probe head rotation & swivel • User dialog for manual probe heads • Supported probe heads:

– Renishaw PH9 / PH10 / PH 50 – Renishaw MIH / RTP 20 – Stiefelmayer HA – Zeiss RDS (incl. CAA)

Rotary & Swivel Servo Probe Head PPHHSS Metrosoft CM3 in conjunction with WPC control-ler allows you to measure with the Renishaw PHS1 probe head in any position, after only one initial calibration (with WPC controller).

Measurements are simplified by the automatic pre-alignment of the PHS into the element axis.

• Free mounting position of PHS1 head • Initialization of PHS1 probe head • Automatic sphere calibration of PHS1 head • Automatic error compensation, including de-

flection of the extension • Loading of probe system with PHS swivel

function • Rotation & swivel of probe via joystick • Automatic pre-alignment into the element axis

Page 18 Modules for CMM Equipment

RREEVVOO Scanning Probe REVO

This module controls the probe head Renishaw REVO with integrated scanning probe system.

The REVO is controlled via the Renishaw I++ DME Server.

The calibration of the probe head as well as of the probe systems is being processed within the Renishaw I++ DME Server.

In order to scan, the module SCAN is required.

GGYYRROO Scanning Probe GYRO

This module controls the probe head Renishaw GYRO with integrated scanning or triggering probe system.

The GYRO is controlled via the Renishaw I++ DME Server.

In order to scan, the module SCAN is required.

SSPP2255 Scanning Probe SP25

This module controls the compact analog scan-ning probe Renishaw SP25.

It requires the module SCAN for the continuous scanning of Elements.

The SP25 probe allows you also the accurate measuring of single points.

• SP25 calibration and configuration • Indexing of the probe head with PH10 • Accurate single point measurement

SSPP660000 Scanning Probe SP600

This module controls the analog continuous scanning probe Renishaw SP600.



• SP600 calibration and configuration • Indexing of the probe head with PH10 • Accurate single point measurement


Scanning Probe SP80 SSPP8800This module controls the analog precision scan-ning probe head Renishaw SP80.

The probe head SP80 allows you to use very long and heavy probe styli up to 500 mm length and 500 g weight.



• SP80 calibration and configuration • Use of long an heavy probe styli • Accurate single point measurement

Optical Sensor PHOENIX PPHHOOEENNIIXX Module for the control of the optical sensor WENZEL PHOENIX for measuring geometric elements.

Calibration and measuring procedures are com-pletely integrated into Metrosoft CM.

Measurement of surface point, plane, circle, rectangle, slot, outside cylinder, edge points and simple gaps (flush and gap),

• PHOENIX calibration and configuration • Sensor swivel with Renishaw PHS or PH10M • Sensor probe changing with Renishaw ACR2

or ACR3 unit


AAPPCC Automatic Probe Changer

Metrosoft CM supports the automatic probe changer Renishaw ACR1 / ACR3. Thus up to 8 probes can be used without the need of re-calibration.

The APC module provides an additional function to re-calibrate defined probe racks of the ACR1 within short time.

• Supports Renishaw probe changer ACR1 in active and passive mode

• Supports Renishaw probe changer ACR3 with 4 or 8 racks

• Calibration of probe changer • Selective re-calibration of ACR1 • Load probe system incl. automatic probe

change • Change probe system

AACCRR22 Probe Changer ACR2

The probe changer ACR2 fits to the Renishaw rotary & swivel probe head PHS1.

The probes with fixed extensions are stored in compartments that are individually calibrated

• Calibration of compartments • Loading of probe system incl. automatic

probe change • Changing of probe • Any mounting position

SSCCRR220000 Stylus Changing Rack SCR200

The Renishaw stylus changer SCR200 is de-signed for the TP200 probe and has locations for up to 6 styli.

Contrary to the ACR, the SCR200 deposits just the stylus in the rack, rather than the probe.

• Calibrate stylus changer • Load probe system including automatic sty-

lus change • Change stylus


Probe Stylus Changer SCR600 SSCCRR660000 The Renishaw SCR600 probe stylus changer completes the SP600.

It stores up to four styli which can be changed automatically.

• Calibrate stylus changer • Load probe system including automatic stylus

change • Change stylus

Stylus Changing Rack SCR800 SSCCRR880000The Renishaw stylus changer SCR800 is de-signed for the TP800 probe. This rack is very versatile and allows you to calibrate and store an unlimited number of probe systems. The racks can be placed individually.

The SCR800 module in Metrosoft CM supports the multiple operation of SCR800 units.

• Calibration of rack • Load probe system incl. automatic probe

change • Probe changing • Multiple operation of SCR800 units

Stylus Changer MCR20 MMCCRR2200The Renishaw stylus changer MCR20 fits to the TP20 probe and has locations for up to 6 styli.

• Calibration of stylus changer • Loading of probe system incl. automatic sty-

lus change • Changing of stylus


FFCCRR2255 Flexible Probe Changer FCR25

The flexible probe changer FCR25 enhances the scanning probe SP25. It allows you to change modules and styli.

The FCR25 can be mounted either on the probe rack MRS or onto a stand alone support.

• Slot calibration • Load probe system incl. automatic stylus or

probe module change • Supports multiple FCR25 units

SSCCPP8800 Probe Stylus Changer SCP80

The probe stylus changer Renishaw SCP80 fits the scanning probe SP80.

An unlimited number of SPC80 units may be mounted on the probe rack MRS.


probe module change • Supports multiple SCP80 units

SSCCPP660000 Probe Stylus Changer SCP600

The probe stylus changer Renishaw SCP600 fits the scanning probe SP600.

An unlimited number of SCP600 units may be mounted on the probe rack MRS.


probe module change • Supports multiple SCP600 units

RROOTT Rotary Table Control

Metrosoft CM supports manual as well as CNC controlled rotary tables.

ROT1 supports manual rotary tables, ROT2 supports semi automatic and ROT3 supports CNC controlled rotary tables.

Module ROT3 is available for Metrocon S ROT and WPC 2010 controllers.

• Rotary table settings • Initialize rotary table • Position rotary table • Define co-ordinate system of rotary table


Multi Carriage Mode 33CCMMMM Metrosoft CM supports the operation of manual multi carriage CMM’s up to three carriages.

This capability includes the operation of 3 measuring systems with only one software.

It is possible to connect optionally between 1 to 3 control panels.

• Multi carriage mode for manual CMM’s • Operation of up to 3 measuring carriages • Connection of up to 3 Metroterm E or

Metroterm C

1-Dimensional External Measuring Tools Online 11DDMMVVThe 1DMV module is a direct Metrosoft CM interface for electronic measuring tools (e.g. dial gauges, calipers, micrometers, height gauges).

A universal interface allows the connection to all major brands (e.g. Mitutoyo, Tesa, Heidenhain, Trimos, Sylvac, NSK/Helios, Käfer, Mettler, etc.).

The connection needs an RS 232 port on the PC and an IBR interface unit.

Metrosoft CM handles the measuring data like user measuring features. The module EXFE is needed as prerequisite for using 1DMV.

• Interface for various electronic gages

Page 24 CMM Error Compensation

CCMMMM EErrrroorr CCoommppeennssaattiioonn

CCAAAA11 Linear Error Compensation

The accuracy of your CMM can be increased via mathematical compensation of machine errors. The errors are determined through reference measurements and are saved in correction data files. CAA1 compensates for linear scale errors as well as for angular errors of rotary tables.

• Linear compensation of scale errors • Linear compensation of angular positioning

errors of rotary tables • Compensation On / Off switch

CCAAAA22 Straightness and Squareness Compensation

Geometrical errors of machined CMM parts have direct effect on the measuring accuracy. Module CAA2 achieves the compensation of scale errors as well as straightness and square deviations.

• Linear compensation of scale errors • Compensation of straightness and

orthogonal deviations • Compensation On / Off switch

XYZ

214.001423.002

0.000

X

Z

Y

CCAAAA33 Volumetric Compensation

This module compensates for volumetric errors of the CMM.

A total of 21 potential error sources is corrected, i.e. per axis 3 translatory and 3 rotary errors, plus the square ness deviations between axes.

CAA3 includes the functions of the CAA1 and CAA2 modules.

• Linear compensation of scale errors • Compensation of straightness and square

ness deviations • Compensation of angular errors of rotary

tables • Compensation of translatory and rotary er-

rors of machine axes • Compensation On / Off switch

CMM Error Compensation Page 25

Temperature Compensation CCAAAATT11The temperature of both the CMM and the part influence the accuracy of the measuring results. The deviations depend on the material and may be compensated with CAAT through input of the temperature and the expansion coefficient.

Unlike geometrical CMM errors temperature variations must be recorded dynamically.

The temperature input either is carried out via a dialogue or automatic via sensor positioned at critical machine points.

• Compensation of temperature variations of part and CMM

• Configuring of basic temperatures • Input dialog for temperatures • Temperature display in the status line • Automatic reading of part and CMM tempera-

tures through WPT 100 unit • Compensation On / Off switch

ºC

ºC

ºC

Page 26 Offline Programming

OOfffflliinnee PPrrooggrraammmmiinngg GGRRIIPPSS Graphic Interactive Programming System

GRIPS enhances Metrosoft CM to an integrated graphic interactive offline programming system based on CAD models.

A complete measuring cycle incl. drawback points and intermediate positions is generated by a simple click on measuring points or geo-metric elements on the CAD model.

All parameters such as number of probing points, number and position of probing planes, sectors etc. may be selected by means of dialog masks.

The generated measuring cycles are graphically visualized on the CAD model and can be edited in all parameters.

The simulation mode displays the probe stylus as well as the probe, probe head and quill for an easy visual collision check.

The part inspection programs may be executed online and offline, which offers you comfort and safety for their test and editing.

• Measure points graphically or numerically with a mouse click in the CAD model

• Create intermediate points graphically or numerically

• Graphic interactive CMM online measuring • Graphic interactive offline programming • Display of the complete measuring machine • Loading, display and alignment of CAD

models • Position CAD model on the virtual CMM • Move CMM with virtual joystick • Creation, execution, controlling and editing

of measurement procedures • Setup of inspection strategies • Edge distance and security zones • Graphic interactive editing of measurement

and intermediate points • Clearly arranged display of traverse paths

on the CAD model • Visual collision detection with display of

stylus, probe, probe head swivel range and quill

• Execute part inspection programs offline • Configurable simulation velocity • Collision detection during programming or

execution of the part inspection program • Estimation of the feature related measure-

ment uncertainty by random scattering of probe points

• Chromatically display of form deviations of geometrical elements

External Workstation Page 27

EExxtteerrnnaall WWoorrkkssttaattiioonn External workstation EEXXTTEERRNNMetrosoft CM can be operated also as external workstation.

This module is not available separately but in-cluded in all offline licenses and packages.

With an offline license part inspection programs can be created or edited, among others, without a machine in order to reduce the cost intense occupancy of the machine.

In addition an offline license can be used for the management of CAD-models, part inspection programs and measurement results or also for reporting.

• Operate Metrosoft CM offline without use of expensive measuring equipment

CAD converter as independent program CCAADDCCOOCADCO is an independent program to convert nominal CAD data into the Metrosoft CM for-mat.

The number of convertible file formats depends of course on the installed converter modules (e.g. CADVDA, CADIGES, etc.).

An unlimited number of files can be selected from different directories and converted in batch mode. The converted files can easily be distrib-uted through the network.

A protocol supplies an overall view of the con-version. Additional information is generated for every file to reveal possible problems during the conversion.

The CADCO functionality is included in the module CM-SURF.

• Import several CAD files in batch mode • Protocol file for the conversion • File formats according to converter modules

(CADVDA, CADIGES…). • If the CAD model contains several coordinate

systems, one can select with which coordinate system the CAD data should be imported.

• Automatic conversion with the coordinate systems which are included in the CAD-model (into different files).

VFDA-FSVFDA-FSVFDA-FSVFDA-FSVFDA-FS

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IFMIFMIFMIFMIFMIFMIFMIFMIFM

MetrosoftCM

Page 28 CNC Modules / Process Integration

CCNNCC MMoodduulleess // PPrroocceessss IInntteeggrraattiioonn SSNNCC11 CNC control for geometry

Module SNC1 is needed for the use of CNC operated CMM’s.

Metrosoft CM provides drivers for various brands of CNC controllers.

The amount and types of available drivers is specified in the documentation "Metrosoft CM Driver List".

• Support of CNC controlled CMM’s • CMM Positioning

SSNNCC22 CNC control for free form surfaces

The Online measurement of free form surfaces with CNC operated CMM requires the module SNC2 in addition to SURF and the pertaining options.

• CNC functionality for free form surfaces

Automation / Process Integration Page 29

AAuuttoommaattiioonn // PPrroocceessss IInntteeggrraattiioonn I/O Interface for commands in Metrosoft CM part programs IIOOThis module is a digital I/O Interface for On/Off commands in Metrosoft CM part programs. It generates control commands for input/output units, such as "Start pallet loading" or "Switch lamp ON", etc.

An optional Software Developer Kit is available containing technical documentation, program-ming examples, and support. This allows the programming of a COM Server for the control of all types of peripheral units.

• Digital On/Off commands • Programmable Hold for input signal • Pulse output

Programmable interface for remote control of Metrosoft CM RRCCIIThis module allows you to control Metrosoft CM out of external central process computers.

This is achieved through a Microsoft DCOM standard interface. The RCI module is the uni-versal link for the integration of a CMM into production units with automatic process control.

The additional Software Developer Kit with technical documentation, programming exam-ples and support helps the system engineer in programming the process computer.

• Selection of data base • Selection of part and inspection program • Start & Stop of part inspection program • DMIS and statistical data export • Metrosoft CM status output

Page 30 General Information

GGeenneerraall IInnffoorrmmaattiioonn

Drivers for Measuring Systems, Probe Systems, Peripheral Units and Accessories, which Wenzel Metromec AG supplies in conjunction with Metrosoft CM Software, are based on the technical specifications of the related sys-tem vendor.

Drivers are developed ant tested by Wenzel Metromec AG for interfaces which are specified and supplied by the vendor at that time. Further modifications applied by the vendor do not obligate Metromec to update the driver within a released Metrosoft CM Version.

Wenzel Metromec AG can not be made responsible for possible restrictions in the functionality of Metrosoft CM, caused by the interface or Hard- and Software of external systems. Eventual license fees claimed by vendors for the use of their system interface are at any rate not covered by the Metrosoft CM license. Wenzel Metromec AG reserves the right to change the supplied volume of system drivers at any time according to its own discretion. Technical changes reserved. Wenzel Metromec AG 7007 Chur / Switzerland

General Information Page 31

Notes

Wenzel Metromec AG Rheinfelsstrasse 1 CH-7007 Chur / Switzerland

Phone +41 81 257 07 00 Fax +41 81 257 07 01

[email protected] www.metromec.ch © Copyright by Wenzel Metromec AG, December 2007

Documents

Key features and Benefitscircle, cylinder, cone, sphere; outlier detection with acoustic signal • Compensation of material thickness • Stylus calibration and storage • Processing