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Kettering Kettering University University Clean Snowmobile Challenge March 23 rd – April 1 st , 2001 Presented by: Kyle Schwulst and Andrew Stahr

Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

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Page 1: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Kettering UniversityKettering University Clean Snowmobile Challenge

March 23rd – April 1st, 2001

Presented by:

Kyle Schwulst and Andrew Stahr

Page 2: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Base SnowmobileBase Snowmobile

Yamaha V-Max 600 – 600cc carbureted 2-

stroke engine– Standard continually

variable transmission (CVT)

– Limited adjustability rear suspension

Picture Courtesy of Yamaha Corp.

Page 3: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Snowmobile ModificationsSnowmobile Modifications

Daihatsu 659cc engine Stock engine cooling No chassis modifications Modified Oil Pan for lower

installation height CVT and bearing adaptor to

engine flywheel

Page 4: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Wiring harness Sporty hood appearance Exhaust system design E-85 compatibility

Snowmobile ModificationsSnowmobile Modifications

Page 5: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Team Fast M-10, long travel, highly adjustable suspension

Camoplast 1.0” rear track Lightweight components

Suspension and Final DriveSuspension and Final Drive

Page 6: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Preliminary ResultsPreliminary Results > 80% noise

reduction (-10 dBA)

> 99% THC reduction

> 96% CO reduction

Performance and cost comparable to 600cc class snowmobile

+ =

Page 7: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr
Page 8: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Questions?Questions?

Page 9: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Kettering CSC ObjectivesKettering CSC Objectives

Reduce noiseReduce emissions Maintain overall performanceCost effective Ease of manufacturabilityReliable

Page 10: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Desired Drivetrain Desired Drivetrain CharacteristicsCharacteristics

Fuel Injection– Electronic engine control– Automatic altitude adjustment

Minimal use of custom partsComparable power to 600cc two-stroke

Page 11: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Why not other motors?Why not other motors?

Direct injection two-stroke– Complex control mechanism– Undesirable emissions characteristics (max.

75% reduction)

Rotary engine– Lack of availability – Undesirable emissions characteristics

Page 12: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Marine four-stroke– Physical engine layout incompatibility – Undesirable emissions characteristics

Motorcycle four-stroke– High mechanical noise emissions– Potential for undesirable emissions

characteristics

Why not other motors?Why not other motors?

Page 13: Kettering University Clean Snowmobile Challenge March 23 rd – April 1 st, 2001 Presented by: Kyle Schwulst and Andrew Stahr

Daihatsu Mira 659cc 4-strokeDaihatsu Mira 659cc 4-stroke

OEM 659cc displacement Meets stringent Japanese

2006 vehicle emissions standards

OEM fuel injected OEM turbocharged/

intercooled OEM electronic engine

control OEM integrated catalyst