KERUI XJ650 RIG WORKOVER

Embed Size (px)

Citation preview

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    1/29

    24-hour free service hotline:86-4008-129003

    86-4008-129005

    Address : No.233 Naner Road, Dongying, Shandong, China P.C : 257067

    Fax : +86-546-8179681 E-mail : [email protected] Website : www.keruigroup.com MORE EFFICIENT IN OIL & GAS EXTRACTION

    KERUI DRILLING

    EQUIPMENT SERIES

    KRYS-14-II

    COPY RIGHT BY SHANDONG KERUI PETROLEUM CO., LTD.C

    THE GLOBAL PROFESSIONAL

    DRILLING EQUIPMENT SOLUTION SUPPLIER

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    2/29

    Kerui Petroleum is a comprehensive industr ia l group integrating high-end petroleum equipment research,

    development and manufacture, integrated oilf ield engineering technological serv ice, and oilf ield EPC turnkey

    contracting. Kerui Petroleum is the largest manufacturer and service provider of oil and gas equipments in China.

    The Group now has more than 8000 employees, is headquartered in Dongying City, where the second largest

    oilf ield of China — Shengli Oilf ield is located.

    The Group has nine business departments and s ix large manufacture bases covering a tota l land area of 2 mil l ion

    square meters, specia l ized in the research, design and manufacture of nine series of high-end petroleum

    equipment products, including onshore and offshore dri l l ing/workover r igs; large oilf ield fracturing units; specia l

    operation equipments such as coiled tubing unit, cementing trucks and nitrogen unit; natura l gas compressor;

    oil and gas production and processing system; natura l gas l iquefaction unit; wellhead and well control system;

    and oil production machinery.

    Kerui Petroleum has established 19 technological development centers in its headquarters, Beij ing, Shanghai,

    Singapore, Houston, Calgary, etc., and its technical personnel account for 50% of the tota l employees. The

    Group now has branches, subsidiar ies, technological serv ice stations, and parts warehouses in 49 countries

    around the world, with the employee localization rate of these overseas branches exceeding 50%. The Group

    owns more than 100 oilf ield serv ice teams across the world, providing services including dri l l ing, workover,

    coiled tubing service, fracturing operation, unbalanced dri l l ing and v iscous oil production, which grasp world

    leading technologies in recovery enhancement, old oilf ield transformation and complicated oilf ield exploitat ion,

    and have an outstanding capacity in irregular oil and gas exploitat ion such as shale gas and coal-bed methane.

    With an excellent capacity of providing oilf ield EPC turnkey contracting and system solutions, Kerui Petroleum

    can supply mature customized oil and gas production and processing systems in l ight of global oi l and gas f ield

    condit ions, integrated solutions for crude oil, natura l gas and sewage treatment stations, owns international

    leading technologies in such f ields as highly integrated small LNG units, large and medium-sized modular LNG

    liquefaction plants.

    Kerui Group has established quality, environment, occupational health and safety management systems in

    accordance with ISO 9001, ISO 14001 and OHSAS 18001, obtained the r ight to use API monogram for petroleum

    equipments and the qualif ication cert if ication for international petroleum project operation issued by the

    Ministry of Commerce of PRC, is China’s most advanced private petroleum equipment and technological

    serv ice enterprise for international operation, and is the f irst enterprise in China who built a high-end petroleum

    equipment industr ia l park with an integrated industr ia l chain. The Group owns a relat ively perfect global

    operation and service network, adopts an 8-hour quick response mechanism, and endeavors to provide global

    c l ients with convenient, quick, quality and eff ic ient post-sale, mid-sale and post-sale services. Presently,

    Kerui Group provides quality serv ices and practica l products to over 220 petroleum companies and over 350

    oilf ield projects and service companies in more than 40 countries across the world.

    Kerui Petroleum sticks to the concept of “Better Service, Higher Quality; Technology Leading the Future”,

    insists on customer-centering and market-guidance, endeavors to achieve more eff ic ient in oil & gas extraction

    to do its continuous efforts for the world energy.

    CORPORATE

    PROFILE

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    3/29

    CERTIFICATION

    QUALIFICATION

     AND

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    4/29

    DRILLING

    RIG SERIES

    Keru i Group des igns and manufactures var ious ser ies offshore , onshore r igs

    and workover equ ipment, cooperat ing with domestic sc ient i f ic research

    inst i tu t ions and fore ign profess iona l des ign compa ines . Those r igs and

    equ ipment ma in ly inc lude 750HP, 1000HP, 1500HP, 2000HP, and 3000HP

    var ious k inds of d r i l l ing r igs , workover r igs and main components . A l l the

    dr i l l ing r igs can meet the requ irements of d i ffe rent reg ions , d i ffe rent

    countr ies , d i ffe rent dr i l l ing cond it ions and d i ffe rent users . Ma in parts of

    dr i l l ing r igs a re a l l app l icab le to nat iona l d r i l l ing r ig s tandards and API

    standards re la t ive ly .

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    5/29

    4 forward + 2 reverseStepless

    4 forward + 2 reverseStepless

    1 forward + 1 reverseStepless

    1 forward + 1 reverseStepless

    750 560

    225 900 225 900 225 900 225 900

    750 560 750 560 750 560

    1000 1601000 1601000 1601000 160

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    6/29

    6600~9800

    2100 340 2100 340 2100 340 2100 340

    6600~9800

    chain drive

    4 forward + 2 reverseStepless

    4 forward + 2 reverseStepless

    2 forward + 2 reverseStepless

    4 forward + 4 reverseStepless

    Energy consumptionbrake

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    7/29

    4 forward + 2 reverseStepless

    4 forward + 2 reverseStepless

    2 forward + 2 reverseStepless

    4 forward + 4 reverseStepless

    chain drive

    2800 450

    2800 450 2800 450 2800 450

    Energy consumptionbrake

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    8/29

    Main Technical Parameters of 2000HP Drilling Rigs

    Model: U.S Met ZJ70/4500L ZJ70/4500LDB ZJ70/4500DZ ZJ70/4500DB

    eddy current brake/ E.T.N brake

    eddy current brake/ E.T.N brake

    eddy currentbrake/E.T.N brake

    energy consumptionbrake

    1-1/2 38 1-1/2 38 1-1/2 38 1-1/2 38

    6×7 6×7 6×7 6×7

    stringing in order/ crossed stringing

    stringing in order/ crossed stringing

    stringing in order/ crossed stringing

    stringing in order/ crossed stringing

    60 1524 60 1524 60 1524 60 1524

    37-1/2 952.5 37-1/2 952.5 37-1/2 952.5 37-1/2 952.5

    chain drive independent drive independent drive independent drive

    149 45.5 149 45.5 149 45.5 149 45.5

    20.5,29.5 7.5,934.5 10.5

    20.5,29.5 7.5,934.5 10.5

    20,25 6.12,7.6230 9.12

    20,25 6.12,7.6230 9.12

    3 3 3 3

    1600 1180 1600 1180 1600 1180 1600 1180

    Integrated chain box Integrated chain box AC-SCR-DC AC-DC-AC(VFD)

    1500 1100 1500 1100 1630 1200 1630 1200

    33 44

    3300 530 3300 530 3300 530 3300 530

    14800~23000 4500~700013100~19700 4000~6000

    14800~23000 4500~700013100~19700 4000~6000

    14800~23000 4500~700013100~19700 4000~6000

    14800~23000 4500~700013100~19700 4000~6000

    485 2200 485 2200 485 2200 485 2200

    2000 1470 2000 1470 2000 1470 2000 1470

    4 forward +2 reverse 4 forward +2 reverse 4 forward +4 reverse 2 forward +2 reverse

    992 4500 992 4500 992 4500 992 4500

    Nominal drilling depth:4-1/2″DP ft m5″DP ft m

    Max. hook load: KIPS KN

    Max. drill pipe load: KIPS KNDrawworks max. input power:hp KW

    Drawworks shifts

    Main brake model

    Auxiliary brake mode l

    Wireline diameter:in. mm

    Crown sheaves number andtraveling sheaves number

    Hoisting system stringingmethod

    Traveling sheave diameter:in. mm

    Open diameter of rotary table:in. mm

    Rotary table drive type

    Clear height of mast: ft m

    Substructure height: ft m

    Clear height of substructure:ft m

    Power of single mud pump:hp KW

    Mud pump sets

    Type of drivi ng

    Power of main diesel:hp KW

    Main diesel sets

    Total volume of mud tank:BBL m3

    disc brake disc brake disc brake disc brake

    20.5,29.5 7.5,934.5,39.5 10.5,12

    20.5,29.5 7.5,934.5,39.5 10.5,12

     20,25 6.12,7.62 30,35 9.12,10.62

     20,25 6.12,7.62 30,35 9.12,10.62

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    9/29

    731 3250

    152 46.5

    3900 5903900 590 3900 590

    4 forward + 4 reverseStepless

    3000 2700

    731 3250

    1-3/4 45

    152 46.5

    37-1/2 952.5

    Independent drive

    3900 590

    2 forward + 2 reverseStepless

    Disc brake

    Energy consumptionbrake

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    10/29

    Drilling depth

    (4-1/2”DP): m (ft) 1000(3280) 1500(4920) 2000(6560) 3000(9840) 4000(13120)

    Workover depth(3-1/2”DP): m (ft)

    3500(11483)

    1100(247248)

    4500(14760)

    1350(303440)

    5500(18045)

    1580(355138)

    6500(21325)

    1800(404587)

    7500(24606)

    2250(505734)The max. hook load: KN (lbf)

    The drilling line dia:mm(in)/number

    ¢26(1”)/8 ¢26(1”)/8 29(1-1/8”)/8 ¢32(1-1/4”)/10 ¢32(1-1/4”)/10

    The Max.hook lifting speedm/s(ft/s)

    1.23(4) 1.33(4.36) 1.31(4.3) 1.36(4.46) 1.36(4.46)

    Outsize dimension inmoving mode:m (ft) 18.8×3×4.5(61.6×9.8×14.76) 20×3.15×4.53(65.62×10.3×14.9) 20.13×3.2×4.4(63×10.5×15.1) 22.6×3.3×4.64(74.14×10.8×15.2)21.65×3.3×4.9(71×10.8×16.1)

    Weight: kg(lb) 54000(119047) 57000(123456) 63000(138888) 76000(167548) 82000(180776)

    Power system CAT C15 CAT C15 CAT C18 CAT C15×2 CAT C18×2

    Engine power: HP (2100r/min) 540 540 700 540×2 630×2

    Hydraulic transmission type ALLISON-M5620AR ALLISON-M5620AR ALLISON-M6620AR ALLISON-M5620AR×2 ALLISON-M6620AR×2

    Emergency power select select select select select

    The chassis driving type 10×8 10×8 12×8 14×8 14×10

    The min. turning dia.: m(ft) 34(111.55) 34(111.55) 38(124.7) 38.6(126.64) 44(144)

    The min. clearance fromground:mm(in) 340(13.39) 340(13.39) 340(13.39) 340(13.39) 340(13.39)

    Drawworks type double drum double drum double drum double drum single/double drum

    Rate power of drawworks: hp 450 550 650 750 1000

    Diameter of main drum:mm (in) (¢429×965) (¢429×965)

      ¢16.9×38 ¢16.9×38 ¢480×939(¢18.9×37)

    ¢574×1060(¢22.6×41.7) (¢25×49.4)

    ¢635×1254

    The main drum brake type band type band type band type band typeHydraulic disc /band type

    The main drum auxiliary type 

    WCB224 WCB224 WCB224 WCB324 WCB324 

    Drawworks lifting shifts 5 forward 1 reverse 5 forward 1 reverse 5 forward 1 reverse 5 forward 1 reverse 5 forward 1 reverse

    The mast type

    (double sections telescoping)JJ110/32 JJ135/34 JJ160/35 JJ180/38 JJ225/39

    The mast height:m(ft) 32(105) 34(111.55) 35(114.83) 38(124.6) 39.3(128.94)

    Racking platform height:m(ft)

    17.26/19.96/20.96(56.63/65.49/68.77)

    20.5/21.3/22(67.3/69.88/72.18)

    20/21/21.7(65.62/68.9/71.2)

    22.2/23.2/24.2(72.8/76.1/79.4)

    22.9/23.9/24.9(75.1/78.4/81.7)

    Max.wind load:km/h(kn) 110(60) 110(60) 110(59.35) 110(60) 110(60)

    Control/lights/power circuit24V/220V/380V

    (China)

    24V/220V/380V

    (China)

    24V/220V/380V

    (China)

    24V/220V/380V

    (China)

    24V/220V/380V

    (China)

    Rated pressure of hydraulic/ air:MPa(psi)

    14/0.75-0.95(2002/119.12-133)

    14/0.75-0.95(2002/119.119-132.99)

    14/0.75-0.95(2002/119.12-133)

    14/0.75-0.95(2002/119.12-133)

    14/0.75-0.95(2002/119.12-133)

    Drilling platform  DZ135/3.7-Ttelescoping type

      DZ135/4.5-Ttelescoping type

    DZ160/4.5-Ttelescoping type

    DZ180/6-Zscoped type

    DZ225/6.7-Zscoped type

    Rotary table ZP175 ZP175 ZP205 ZP275 ZP275

    Traveling block/hook YG135 YG150 YG160 YG180 YG250

    Swivel SL120 SL135 SL160 XSL225 XSL225

    Technical Parameters

    ZJ10/1100Z ZJ15/1350Z ZJ20/1580Z ZJ3 0/1 800 CZ ZJ4 0/225 0CZ

    MOBILE

    RIGS

    450HP, 550HP, 650HP, 750HP, 1000HP.

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    11/29

    Max. hook load KN

    490 675 900

    Rated hook load KN 300 400 600

    Service depth m

    (27/8” tubing)2600 3200 4000

    Workover depth m

    (27/8” DP)______ 2000 3200

    Engine power KW(HP)175KW

    233HP

    261KW

    350HP

    287KW

    385HP

    Active rope number

    Mast height m 16,18

    6 6 6

    18,24 29,31.7

    Driving type 6×6 6×610×8

    Rope OD Ф22 Ф22 Ф26

    Technical Parameters

    150HP 250HP 350HP

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    12/29

    “K” type

    1000HP

    8

    275kN

    1 1/4”

    43.26m

    ARCTIC

    DRILLING

    RIG

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    13/29

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    14/29

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    15/29

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    16/29

    Norminal drilling depth 

    Drilling depthφ114mm DP 

    Drilling depth (φ127mm DP)

    Max. hook load

    Drawworks rated power 

    Travelling sytem lines

    Dia. of wireline

    Mud pump power & qty.

    Rotary table opening dia.

    Type of substructure & Height of drill floor 

    Type of mast & effective height

    Type of driving

    Power supply mode I, Industrial power supply

    Power system

    Power supply mode I

    Power supply mode II

    Diesel generator/Rated output power 

    Voltage/Frequency/Phase

     

    5001000m 

    500800m

    600kN

    132kW

    3×4

    φ22mm

    257kW×1

    φ444.5mm

    Box on box, 6м

    “K” type, 31m

     AC-VFD-AC

    45kW X 2

    Industrial power supply

    generator set power supply

    VOLVO/400kW×2

    400V/50Hz/3φ

    Different from the screen projection teaching mode the same industry adopting, Kerui teaching system adopts the

    three-dimensional teaching method by controlling the simulate driller platform in the whole simulation scene, to

    help the trainees experience each step of the drill process really and to improve the teaching quality obviously.

    Main technical parameters of teaching rig ZJ10D/600DB

    3029

    ARCTICTEACHINGDRILLING

    RIG

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    17/29

    CBM-800 Coal-bed methane Drilling Rig Technical Parameters

    Driving Power 

    Model

    Driving Type

    Driving Power 

    Fore tilt Angle

    Stroke

    Through-hole Dia.

    Lifting force/speed

    Feeding force/speed

    DP dia./Drilling depth

    DP dia./Drilling depth

    DP dia./Drilling depth

    Lifting Force

    Model

    Power/speed

    Model /flow

    Type

    Displacement

    Pressure

    Max./ Min.

    Max. Climbing Angle

    Max. Travel Speed

    L/W/H

    Name Parameters

    WS5545

    10X6

    370HP

    14800 ft.lb /85rpm

    7400 ft.lb/170rpm

    0--80°

    50ft

    3”

    180000lbf/1.2ft/s

    36000lbf/3.0ft/s

    3-1/2”/10000ft

    4-1/2”/7000ft

    5”/5000ft

    6800lbs

    KTA19-P700

    700HP/1800rpm

    BW-320/85gpm

    Open

    2x35gal+2x26gal+2x16gal

    4500psi

    75ft/45ft

    30°

    64ft/s

    43ftx9 ftx13ft

    120000lbs

    Special Truck Chassis

    Power head

    Feeding System

    Drilling capacity

    for reference

     Auxiliary Hoist

    Diesel Engine

    Mud Pump

    Hydraulic System

    Work Height

    Travel capacity

    Transport Dimensions

    Overall Weight

    31 32

    COAL-BED

    Torque/rpm

    METHANEDRILLING RIG

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    18/29

    Drilling depthφ114mmDP 

    Drilling depthφ127mmDP

    Max. hook load

    Max. drill string weight

    Drawworks rated power 

    Main brake model

     Auxiliary brake model

    Dia. of wireline

    Sheave OD. Of hoisting system

    Rotary table opening dia.

    Rotary table drive type

    Type of mast & effective height

    Type of substructure & Height of drill floor

    Mud pump power & qty.

    Power system

    Main Diesel generator set & qty.

    Main Diesel generator rated power

     Auxiliary Diesel generator set & qty.

     Auxiliary diesel generator set rated power 

    Voltage/Frequency/Phase

    Solid control system capacity

    3500-5000m

    2800-4500m

    3150kN

    180t

    1100kW

    Disc brake

    dynamic braking

    φ35mm

    φ1270mm

    φ952.5mm

    independent drive

    “K” type, 45m

    sling shot, 7.5m

    597KW×5

    CUMMINS C700D5 ×8

    512KW

    CAT C15×1

    300KW

    600V/380V/50Hz/3φ

    320m3

    1500HP AC variable frequency helicopter drilling rig parameters

    ◆ The drilling rigs can meet the worst operation environment,such as the Gobi desert,tropical rainforest and swamp

    areas.

    ◆ Modular design and helicopter lifting transportation can effectively reduce customer’s infrastructure costs and

    protect the environment.

    ◆ The helicopter rig can be broken down into transportation module of 4t, 8t and 10t. The equipment less than 4t istransported by special tool which will reduce transportation cost for users greatly.

    ◆ The lifting way of the mast is jack-up. The jack-up mast can meet Installed on low position and be gradually lifted

    by main drawworks to achieve the effect that well installation area reduce.

    ◆ The drilling rig can use AC/DC hybrid driven model. That can be good for controlling costs and reducing the

    weight of drawworks.

    33 34

    HELICOPTERDRILLING RIG

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    19/29

    Drilling depthφ114mmDP

    Drilling depthφ127mmDP

    Max.hook load

    Max. drill string weight

    Drawworks rated power 

    Main brake model

     Auxiliary brake model

    Dia. of wireline

    Sheave OD. Of hoisting system

    Rotary table opening dia.

    Rotary table drive type

    Type of mast & effective height

    Type of substructure & Height of drill floor

    Mud pump power & qty.

    Power system

    Main Diesel generator set & qty.

    Main Diesel generator rated power

    Voltage/Frequency/Phase

    Solid control system capacity

    2500-4000m

    2000-3000m

    2250kN

    120t

    735KW

    Disc brake

    dynamic braking

    φ32mm

    φ1270mm

    φ520.7mm

    independent drive

    “K” type, 45m

    sling shot,11.98m

    800kW×3

    C-300GF× 9

    300kW

    480V/230V/60Hz/3φ

    210m3

    1000HP AC variable frequency helicopter drilling rig parameters

    35 36

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    20/29

    37 38

    Crownblock

    ·In accordance with the standard of API 4F & 8C .

    ·The sheave rope groove through quenched proccessing with wear-resistance,long-life.

    ·Equipped with bump-proof cushion devices.

    ·The traveling sheaves of the crown and its auxiliaries can be replaceable.

    ·Ambient temperature: -20℃~ 55℃

      -45℃~40℃

    ·Technical Parameters

    ·Feature

    ·Technical Parameters

    ·Feature

    · In accordance with the standard of API 8C.

    · The sheave rope groove through quenched proccessing with wear

    resistance,long-life.

    · Sheaves and bearings can be exchangeable by allocated crown sheaves and

    their bearings.

    · Ambient temperature: -20℃~55℃

      -45℃~40℃

    Traveling Block

    O.D. of

    Dia. of wireline mm(in)

    Number of sheaves

    Overall Dim.

    O.D.of fast sheave.mm

    (KN)

    Model No. YG150YG110 YG180 YC225 YC315 YC450 YC675

    6750

    1524(60)

    The max.hook load (KN) 15001100 1800 2250 3150 4500

    Dia. of wireline26/2926

    (1) (1)/(1 1/8)32

    (1 1/4)35

    (1 3/8)38 45

    (1 1/2 (1 3/4))

    Number of sheaves

    Overall Dim.

    mm

    Length 27682334

    673

    562

    1424

    3469 2294 2660 3075 3400

    Width 830 1100 1190 1350 1600 1600

    Hight 711 768 630 780 820 1148

      Weight (kg) 2810 5146 4083 6454 8476 12403

    (in)

    mm

    O.D. of sheaves mm(in) 915(36)605(24)

    3 4 5 5 6 6 7

    1005(40) 1120(44) 1270(50) 1524(60)

    TC160 TC180

    18001580

    605 735

    (23 10/13) (28 12/13)

      29(1 1/8)

    760(30)

    915(36)

    915(36)

    32(1 1/4)

    32(1 1/4)

    1945(76 7/13)

    1368(53 55/64)

    1691(66 7/13)

    825 1114 1705 2095 3528

    1586(62 6/13)

    1575(62)

    1938(65 7/13)

    1832(72 3/26)

    1854(73)

    5 4+3

    2361

    (92 12/13)

    2500

    (98 15/64)

    2370

    (93 4/13)

    1448(57)

    1544

    (60 10/13)

    1684

    (59 4/13)

    2286

    (90)

    6750

    1524

    TC675

    (60)

    85 5

    38

    3928

    2902(114 1/4)

    3080(121 1/4)

    (154 5/8)3300(130)

    4370(170 1/2)

    3710(111 1/2)

    3555(166 7/8)

    7945

    3760(148)

    10625 15340

    760 875 915 915 1070 1270 1524 1524

    2915(114 3/4)

    (1 1/2)(1 1/2)(1 3/8)(1 1/4)

    6

    Hook

    ·Technical Parameters

    2180 3410 3500

    (7)

    (7 1/2) (8 5/8) (8 5/8)

    (8) (8)

    DG675

    6750

    220(8 5/8)

    234(9 1/4)

    3705×1210×930

    7065

    Major-hook Openingmm(in)

    Spring travel mm(in)

    Overall Dim.

    KN

    · In accordance with API standard

    · Especially built-in hollow with good hydro bump-absorbing capability

    · The major hook has double safety devices

    · The main components of the hook adopt high tense alloy and get through

    non-destructive testing.

    · Ambient temperature: -20℃~55℃

      -45℃~40℃

    MAINCOMPONENTSSERIES

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    21/29

    39 40

    ·Technical Parameters

    Swivel

    ·Feature

    (psi)

    (3)

    7 5/8” REG,LH

    6 5/8” REG,LH

    Dia. of stem mm(in)

    Coupling

    Overall Dim. (L×w×h)

    To stem API

    To kelly API

    (5000)

    SL675SL225SL160

    22501600

    300

    6750

    300

    52(7500)35(5005)35(5005)

    76(2.99)75(3)

    4 1/2”REG,LH

    6 5/8”REG,LH

    2400×675×710

    SL135SL120

    1350

    300300

    21(3000)21(3000)

    64(2.1)54(2.13)

    4 1/2”REG,LH4 1/2”LH

    6 5/8”REG,LH3 1/2”REG,LH

    2291×638×6481898×628×722

    6 5/8”REG,LH

    6 5/8”REG,LH

    2600×780×650

    102(4)

    8 5/8” REG,LH

    6 5/8 ”REG,LH

    3775×1240×14063015×1096×860

    ·In accordance with the standard of API

    ·Double nipple can be selectable

    ·Tail pipe and packing set are house-unified structure easy to be changed

    ·Allocated with API 4LP hose adaptor.

    ·Ambient temperature: -20℃~55℃

      -45℃~40℃

    Rotary Table

    ·Feature

    ·

    ·

    ·

    ·

    ·

    Conform to

    ·

    Model No. ZP175 ZP205 ZP275 ZP375

    Open dia. mm (in) 444.5(17 1/2) 520.7(20 1/2) 698.5(27 1/2) 952.5(37 1/2)

    Max. static load KN 2250 3150 4500 5850

    Max.working torque N.m 13729 22555 27459 32362

    Distance between rotary table andchain wheel interal gear axle mm(in)

    1118(44) 1353(53 1/4) 1353(53 1/4) 1353(53 1/4)

    Gear ratio 3.58 3.22 3.67 3.56

    Max.speed r/min 300 300 250 300

    Input axle centre hight mm 274 310 330 330

    Overall dimension(length×width×hight) mm

    1910×1280×585 2275×1480×666 2392×1670×685 2468×1810×718

    Net weight Kg 4100 5265 6163 7970

    JC-40 JC-50 JC-70

    735 1100 1470

    1000

    KW

    HP

    KN

    1500 2000

    275 340 485

    32 35 38

    1-1/4

    mm

    in 1-3/8 1-1/2

    640X1139 685X1245 770X143925X45

    mmin 27X49 30X57

    4forward+2reverse 4forward+2reverse 4forward+2reverse

    Disc brake

    Eddy current brake/E.T.N brake

    2250 3150 4500

    500 700 1000

    KN

    KIPS

    Drawworks

    Rated input power

    Max. pull of fastline

    Dia. of wireline

    Drum diameter X length

     Drawworks shifts

    Main brake

    Auxiliary brake

    The max. lifting hook load

    ·Technical Parameters

    Drawworks

    Mechanically Driven Drawworks

     

    Ambient temperature: -20℃~55℃

      -45℃~40℃

    Technical Parameters

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    22/29

    41 42

    DC Motor Driven Drawworks

    ·Four models of DC electrical driven drawworks are at your option: JC40D; JC50D; JC70D; JC90D.

    ·Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.

    ·Auxiliary brake is eddy current brake (water-cooled or air-cooled ), EATON brake is also available.

    ·Equipped with automatic driller according to customer requirements.

    Drawworks JC-40D/

    E-1000-DC

    JC-50D/

    E-1500-DC

    JC-70D/

    E-2000-DC

    JC-90D/

    E-3000-DC

    Rated input power735 1100 1470 2210

    1000

    KW

    HP

     KN

    1500 2000 3000

    Max. pull of fastline 275 340 485 640

    Dia. of steel wireline32 35 38 45

    1-1/4

    mm

    in 1-3/8 1-1/2 1-3/4

    Drum diameter X length640X1139 685X1428 770X1439 915X1580

    25X45

    mm

    in 27X49 30X57 36X62

    Drawworks shifts 4/stepless 4/stepless 4/stepless 4/stepless Drawworks shifts 2/stepless 2/stepless 2/stepless 2/stepless

    Main brake Disc brake

    Auxiliary brake Eddy current brake/E.T.N.brake

    The max. lifting hook load2250 3150 4500 6750

    500 700 1000 1500

    KN

    KIPS

    ·Technical Parameters

     AC Frequency Conversion Driven Drawworks

    ·Four models for electrical driven drawworks of AC variable frequency are at your

    option:JC40DB;JC50DB;JC70DB; JC90DB.

    ·Drawworks, Single drum structure.

    ·Main brake is hydraulic disc brake,Brake disc is water-cooled or air-cooled.

    ·Auxiliary brake is energy consumption brake.

    ·Equipped with automatic driller according to customer requirements.

    Drawworks  JC-40DB/

    E1000AC

    JC-50DB/

    E1500AC

    JC-70DB/

    E2000AC

    JC-90DB/

    E3000AC

    Rated power735 1100 1470 2210KW

    HP

    KN

    1000 1500 2000 3000

    Fastline pulling   275 340 485 640

    Dia. of wireline  32 35 38 45mm

    in

    mm

    in

    1-1/4 1-3/8 1-1/2 1-3/4

    Drum diameterX length640X1306 685X1428 770X1434 915X1836

    25X45 27X49 30X57 36X62

    Main brake   Disc brake

    Auxiliary brake   energy consumption brake

    The max. lifting hook load2250 3150 4500 6750KN

    KIPS 500 700 1000 1500

    ·Technical Parameters

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    23/29

    ◆ Max. lifting load2x25t

    ◆ Max. Lifting stroke7mLifting height can be setted

    ◆ Max. Lifting speed0.6m/min

    ◆ Max. Walking speed10m/min

    ◆ Max. Lifting air consumption2x5m³/min

    ◆ Walking air consumption2x4m³/min

    ◆ Rated air supply pressure0.7Mpa

    ◆ Quantity & Specification of chains2x30m/18x54

    FDQ500 BOP Lifting Device

    Technical Specification

     Advantages:

    ◆ Pneumatic control, there will be no leakage of hydraulic oil, and be more energy saving and more

    environmental protection compaired with hydraulic control,

    ◆ Emergency button, for emergency brake protection;

    ◆ Equiped with upper and lower height limitation, controllable stroke, safe and reliable;

    ◆ Lifting height can be setted;

    ◆ Lifting mechanism has self-adaption swinging ability when operation, which can reach ±16°;

    ◆ High degree of automation, the work efficiency can be improved effectively and the drilling cost can be reduced

    significantly.

    ◆ Suitable for various drilling tools, it can carry round drilling tools such as drill pipe, drill collar and casing etc. up and

    down drill floor.

    ◆ Using pipe slacking block with independent patent technology can improve the storage and transportation efficiency

    of drill pipe effectively.

    ◆ Hydraulic driven, modular structure design a can better satisfy the operation under complex environment.

    ◆ Integrated desgin of “assembled in one carrier”can reduce transportation costs efficiently

    Model

    Height of drilling floor 

    Working mode

    DP size

    Max. load

    Hydraulic power 

    Flow rate

    Power supply

    Control mode

    System pressure

    Time consumption

    DMT/6-1000

    6m

    Dragging up

      3½"-5"(API-R2)

    0.5T (Linear load)

    Drilling rig hydraulic unit

    (also can be designed separately)

    110L/min

      AC 380V/50Hz

    Local PLC, Wired remote control

    16MPa

      3045s

    Power catwalk

     Advantages:

    Main Technical Parameters

    43 44

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    24/29

    Hoisting height

    Hoisting weight

    Hoisting speed

    System pressure

    Rated air flow

    0~6m

    200kg

    4m/min

    0.6Mpa

    1.8m3

    FTQ200-6 pneumatic casing stabbing board

    Technical Parameters

    The power equipment is pneumatic elevator manufactured by Tractel ofFrance certified by EU CE manned certification.

    ◆ Using SKY LOCKII braking device of Belgium certified by Europe EN

    1805, it will brake automaticlly if any emergency occurs and the braking

    distance will not more than 7cm.

    ◆ Equiped with IKAR fall arrester manufactured by IKA of

    Germany,desgin of double safety hook can satisfy the fall arresting

    protection from any angles.

    ◆ The foot brake device setted on operation floor, the operators can

    adjust any distances to center of wellbore.

    ◆ Folding operating floor can save the inner space of mast.

    ◆ Design of multiple-force mechanism improves the utilization rate of

    pneumatic elevator.

    ◆ There are location holes on guide rail every 500mm, it will be more safe

    and reliable when operation.

    Technical features

    Model

    Height of drill floor 

    Working mode

    DP

    Casing

    Drill collar Max. load

    Hydraulic power

    Flow rate

    Power supply

    Control mode

    System pressure

    Time consumption

    DMT/11-7000

    9m11m

    Dragging up

    DP ≥3½" (API-R2,R

    3)

     Casing: ≤20"Length≤15m

    Drill collar: ≤4.5t4.5tLinear load

    Independent or built-in

    130L/min

     AC 380V/50Hz60Hz is also can be customized

    Local PLC, Wireless

    remote control

    25Mpa

    3045s

    Main Technical Parameters

    45 46

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    25/29

    47 48

    Mud Pump Series

    3NB Series Mud Pump

    Design Features

    Basic Parameters of 3NB series Mud Pump

    ·The power end:The housing is welded steel-plate construction.It is stress-relieved after welding.The drive

    gears are involute type gears which allow smooth operation,high efficiency and long life.The crankshaft

    is a hollow one-piece steel casting .The power end is splash-lubricate.

    ·The fluid end:The suction and the discharge flanges conform to ASA and API specification.·The piston rod is connected with an intermediate rod by means of clamps to realize quick assembly & disassembly.

    ·The valve seat bores have a bottom shoulders.The pistons and liners are lubricated and cooled by an

    independently spraying pump to have a longer service life.

    ·Versatility in expandables.

    Model 3NB500C 3NB1000C 3NB1300C 3NB1600/LN1600H

    Power kw(PS)

    Strokes per minute pm

    Stroke mm

    Gear ratio

    Speed of driving shaft r/min

    Max. working pressure Mpa

    Max. dia. of liner mm

    Dia. of discharge pipe mm

    Dia. of suction pipe mm

    Overall dimension(L×W×H)

    Weight kg

    363

    30 35 35

    160 170 180

    254 305 305

    100 100 100

    4220×2640×2430

    5170×2809×2530

    5010×1942×1918

    4450×2850×2077

    5000×2850×2090

    423 457 457

    35 51.7

    190

    305

    100

    2834529700230002145015940

    467

    3.82 3.833 3.81 3.81 3.89

    254 305 305 305

    368(500)

    95 110 120 120

    735(1000) 956(1300) 1176(1600)

    mm

    Performance Date of displacement and pressure of mud pump 3NB500C

    Dia of Liner mm Φ160 Φ150 Φ140 Φ130 Φ120 Φ110

    Discharge Pressure

    Pump Speed

    Kg.f/cm2

    140 160 182 211 248 295

    MPa 13.72 15.68 17.84 20.68 24.3 28.91

     Input Power Output Power

    Displacement (Liter per second)

    spm kW HP kW HP1 3.87 5.26 3.48 4.74 0.26 0.22 0.195 0.169 0.144 0.121

    50 193.5 263 174 237 13 11 9.75 8.45 7.2 6.05

    60 232.2 315.6 208.8 284.4 15.6 13.2 11.7 10.14 8.64 7.26

    70 270.9 368.2 243.6 331.8 18.2 15.4 13.65 11.83 10.08 8.47

    75 290.3 394.5 261 355.5 19.5 16.5 14.63 12.68 10.8 9.08

    80 309.6 420.8 278.4 379.2 20.8 17.6 15.6 13.52 11.52 9.68

    85 328.9 447.1 295.8 402.9 22.1 18.7 16.58 14.37 12.24 10.29

    90 348.3 473.4 313.2 426.2 23.4 19.8 17.55 15.21 12.96 10.89

    95 367.5 500 331 450 24.26 21.32 18.57 16.01 13.64 11.46

    Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

    Performance Date of displacement and pressure of mud pump 3NB1000C

     Dia. of Liner m Φ170 Φ160 Φ150 Φ140 Φ130 Φ120

    Discharge PressureKg.f/cm2 178 200 228 261 303 350

    MPa 17.44 19.60 22.34 25.58 29.69 34.3

     Input Power Output Power

    Displacement (Liter per second)spm kW HP kW HP

    1 6.68 9.09 6.02 8.18 0.345 0.306 0.269 0.235 0.203 0.173

    50 331 450 298 405 17.25 15.3 13.45 11.75 10.1 8.65

    60 404 550 368 495 20.8 18.4 16.2 14.1 12.2 10.38

    70 470 640 424 576 24.2 21.5 18.8 16.5 14.2 12.11

    80 529 730 483 657 27.6 24.2 21.5 18.8 16.2 13.84

    90 603 820 543 738 31.1 27.6 24.2 21.2 18.2 15.57

    100 669 910 602 819 34.5 30.6 26.9 23.5 20.25 17.3

    105 701.4 955 632.1 858.9 36.2 32.13 28.25 24.68 21.32 18.17

    110 735 1000 662 900 38 33.7 29.6 25.9 22.3 19

    Notes: Based on 90% mechanical efficiency and 100% volumetric efficiency

    3NB1000C Technical Parameters

    3NB 500C Technical Parameters

    Pump Speed

    m

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    26/29

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    27/29

    51 52

    F-1000 Technical Parameters

    F-1300F-1600 Technical Parameters

    Notes:

    Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.

    *Recommended stroke frequency and input power for continuous running.

    Notes:

    Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.

    *Recommended stroke frequency and input power for continuous running.

    Powerrating

    Dia.of Liner,mm and pressure rating, MPa(psi)

    170 160 150 140 130 120 110

    16.6 2410 18.8 2725 21.4 3100 24.5 3555 28.4 4125 33.4 4840 34.5 500

    KW HP Displacement L/S(GPS)

    150 799 107143.24

    (685)38.30

    (607)33.66

    (533)29.33

    (465)25.29

    (401)21.55

    (341)18.10

    (287)

    140 746 100040.36

    (639)35.75

    (566)31.42

    (498)27.37

    (434)23.60

    (374)20.11

    (318)16.90

    (268)

    130 692 929 37.47(594)

    33.20(526)

    29.13(462)

    25.42(403)

    21.92(347)

    18.67(296)

    15.69(248)

    120 639 85734.59

    (548)30.64

    (485)26.93

    (427)23.46

    (372)20.23

    (320)17.24

    (273)14.48

    (229)

    110 586 78631.71

    (502)28.09

    (445)24.93

    (391)21.51

    (341)18.54

    (294)15.80

    (250)13.28

    (210)

    100 533 71428.83

    (457)25.53

    (404)22.44

    (355)19.55

    (310)16.86

    (267)14.36

    (227)12.07

    (191)

    10.2883

    (4.569)0.2553

    (4.047)0.2244

    (3.557)0.1955

    (3.099)0.1686

    (2.672)0.1436

    (2.277)0.1207

    (1.913)

    Dia.of Liner,mm and pressure rating, MPa(psi)

     

    180 170 160 150 140 130

    F-1300 18.7 2720 21.0 3050 23.7 3440 27.0 3915 31.0 4495 34.5 500

    F-1600 23.6 3345 25.9 3750 29.2 4235 33.2 4820 35.1 5000 34.5 500

    Power rating Displacement

    F-1300 F-1600L/S(GPM)

    KW HP KW HP

    130 1050 1408 1293 173350.42(799)

    44.97(713)

    39.83(631)

    35.01(555)

    30.50(483)

    26.30(417)

    120 969 1300 1193 160046.54(737)

    41.51(658)

    36.77(583)

    32.32(512)

    28.15(446)

    24.27(385)

    110 889 1192 1094 146742.66(676)

    38.05(603)

    33.71(534)

    29.62(469)

    25.81(409)

    22.25(352)

    100 808 1083 994 1333

    38.78

    (614)

    34.59

    (548)

    30.64

    (485)

    26.93

    (427)

    23.46

    (372)

    20.23

    (320)

    90 727 975 898 1200 34.90(553)

    31.13(493)

    27.58(437)

    24.24(384)

    21.11(334)

    18.21(288)

    10.3878(6.147)

    0.3459(5.483)

    0.3064(4.857)

    0.2693(4.269)

    0.2346(3.719)

    0.2023(3.206)

    Pumpspeed

    Pumpspeed

    * *

    * *

    F -500 Technical Parameters

    F-800 Technical Parameters

     Pumpspeed

    Powerrating

     Dia.of Liner,mm and pressure rating, MPa(psi)

    170 160 150 140 130 120 110 100

    9.4 1365 10.6 1540 12.1 1750 13.9 2010 16.1 2335 18.9 2740 22.5 3260 27.2 3945

    kW HP Displacement L/S(GPM)

    170 384 51536.75(582)

    32.56(516)

    28.61(453)

    24.93(395)

    21.49(340)

    18.31(290)

    15.39(244)

    12.72(201)

    *165 *373 50035.67(565)

    31.60(501)

    27.77(440)

    24.19(383)

    20.86(330)

    17.77(281)

    14.93(236)

    12.34(195)

    150 339 45532.43(514)

    28.73(455)

    25.25(400)

    21.99(348)

    18.96(300)

    16.16(256)

    13.58(215)

    11.22(178)

    140 316 42430.27(480)

    26.81(425)

    23.56(373)

    20.53(325)

    17.70(280)

    15.08(239)

    12.67(201)

    10.47(166)

    130 294 39428.11(445)

    24.90(394)

    21.88(347)

    19.06(302)

    16.44(260)

    14.00(222)

    11.77(186)

    9.73(154)

    120 271 36425.94(411)

    22.98(364)

    20.20(320)

    17.60(279)

    15.17(240)

    12.93(205)

    10.86(172)

    8.98(142)

    110 249 33323.78(377)

    21.07(334)

    18.52(293)

    16.13(255)

    13.91(220)

    11.85(188)

    9.96(158)

    8.23(130)

    10.2162(3.427)

    0.1915(3.036)

    0.1683(2.668)

    0.1466(2.324)

    0.1264(2.004)

    0.1077(1.707)

    0.0905(1.435)

    0.0748(1.186)

    Notes:

    Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.

    *Recommended stroke frequency and input power for continuous running.

    Notes:

    Calculation should be based on 100% volumetric efficiency and 90% mechanical efficiency.

    *Recommended stroke frequency and input power for continuous running.

    Powerrating

    Dia.of Liner,mm and pressure rating, MPa(psi)

    170 160 150 140 130 120 110 100

    13.8 2000 15.6 2260 17.7 2570 20.3 2950 23.6 3420 27.7 4015 33.0 4780 34.5 5000

    KW HP Displacement L/S(GPS)

    160 636 85341.51

    (658)36.77

    (583)32.32

    (512)28.15

    (446)24.27

    (358)20.68

    (328)17.38

    (275)14.36

    (227)

    *150   596 80038.92

    (617)34.47

    (546)30.30

    (480)26.39(418)

    22.76(360)

    19.39(307)

    16.29(258)

    13.47(213)

    140 557 74736.32(575)

    32.17(510)

    28.28(448)

    24.63(390)

    21.24(336)

    18.10(287)

    15.21(241)

    12.57(199)

    130 517 69333.73(534)

    29.88(473)

    26.26(416)

    22.87(362)

    19.72(312)

    16.81(266)

    14.12(224)

    11.67(185)

    120 477 64031.13(493)

    27.58(437)

    24.24(384)

    21.11(334)

    18.21(288)

    15.51(246)

    13.03(206)

    10.77(171)

    110 437 58728.54

    (452)25.28

    (400)22.22

    (352)19.35

    (307)16.69

    (264)14.22

    (225)11.95

    (189)9.87

    (156)

    10.2594

    (4.112)0.2298

    (3.643)0.2020

    (3.202)0.1759

    (2.789)0.1517

    (2.405)0.1293

    (2.049)0.1086

    (1.722)0.0898

    (1.423)

    Pumpspeed

    *

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    28/29

    53 54

    Control diesel generator sets and first convert AC 600V 50Hz (or

    60Hz) into DC,then change it into AC whose frequency can be

    continuously adjusted.

    Control mode: one-to-one.

    VFD Systems

    MCC AC Motor Control Center

    MCC provides power & lighting for AC motors or other electric apparatus of the drill floor, the mud pump, the mud

    circulating section ,the fuel tank section ,the water section ,the air source house , and the power section.

    SCR DC Driving System

    Control diesel generator sets and convert AC 600V 50Hz (60Hz)

    into continuous adjustable DC. Then supply power to DC electric

    motor through an assigned contactor to control the speed & the

    torque of drawworks ,mud pump ,rotary table or top drive, to

    realize stepless speed regulation and meet driving requirements

    of DC drilling rigs.

    Control mode: one-to-two

    Solid control system includes: mud tanks for circulating, trip & reserve ; shale shaker, degasser, desander,

    desilter, centrifuge ,charging pump ,mixing pump,shearing pump, etc.

    Basic specifications and general design of solid control system meet the requirement of drilling process.

    AC electric motors and electric circuit conform to explosion-proof requirements.

    Driller’s cabin is made of stainless steel with air-conditioning.

    ·All switches and displays for electric, ai r (hydraulic) control

    ·Drilling parameter instrument

    ·Industrial monitor display instrument(four probes)

    ·Traveling block position digital display instrument

    · Electric brake-handle and display system for hydraulic disc brake

    ·Electric control system operating panel

    ·Top drive operating panel

    Driller's Cabin

    Driller's cabin including:

  • 8/16/2019 KERUI XJ650 RIG WORKOVER

    29/29

    55 56

    24.70

    Technical specifications as following

    Drill Pipe

     Specifications for heavy weight drilling pipe as following

    Type

    O.D I.D

    Tool Joint Pipe Body

    Single Weight

    (kg)

    Type

    O.D.

    ..

    Center wear pad

    mm In mm in mm inCenter(mm)

    End Area(mm)

    M-JZ55-51/2FH-I 139.7 5 1/2 92.1 3 5/8 5 1/2FH 177.8 7 152.4 144.5 730

     M-JZ50-NC50-I 127.0 5 76.2 3NC50

    4 1/2IF  6 5/8 139.7 130.2 700

     M-J Z45-NC46-I 114.3 4 1/2 71 .42

    13/16

    NC46

    (4IF)158.8 6 1/4 127 117.5 585

     M-JZ35-NC38-I 88.9 3 1/2 2 1/16 NC38 120.7 4 3/4 101.6 92.1 370

    168.3

    52.29

    Wall thickness

    We possess America MTI inertia friction welder, which guarantes the quality of welding. Adopting the

    advanced technology of high power collector coil to narrow the heat affected zone, and internal and external

    heating processing simultaneously, makes friction welding zone even and stable. The welding seam is esthetic

    and beautiful, which extended the service life of the drill pipe. Our annual production is 20,000 tons and

    various mechanical properties all meet API Standard requirements.

    Heavy Weight Drilling Pipe