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SOLID EDGE UNIVERSITY 2014
Re-imagine What’s Possible #SEU14
Solid Edge University 2014
May 12-14, Atlanta, GA, USA
Kern/Rockenfield Inc:
Art to Part
Marc Bissell, Head Business Development, Geometric Americas, Inc.
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……and why it made Larry King from Kern Rockenfield
smile
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• Ability to use design and program in the same environment – embedded CAM
• Use of feature-based CAM with an intelligent knowledge base – associative capabilities
• Reducing cycle times increases capacity - without adding equipment or labor
KEY BENEFITS
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Volumill Ultra High Performance Toolpaths
CAMWorks Virtual Machine
Reduce Machining Time Use Knowledge Based Machining to leverage
in-house machining knowledge
Increase Quality - Automatically Adjust
to Design Changes Fully associative toolpaths
update automatically to design changes
Minimize Programming
Time Create Features Using patented Automatic and
Interactive Feature Recognition
THE KEY TO FASTER TIME-TO-MARKET
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Global competition
Remaining cost competitive
Improving Product Quality
Reducing time to market
CHALLENGES
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CYCLE TIME AND PRODUCTION
Reduction in cycle times can equal exponential increases in production
Reduction in Cycle Time = Increase in Production
50% = 100%
75% = 300%
80% = 400%
85% = 566%
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Double in Productivity
Increase production by as much as 300%
Reduce the break-even point of a facility by 20%
Have 250% higher margin than the industry average
Grow at 300% the industry average
Companies that reduce total manufacturing cycle time
by 75% will:
BASED ON OVER 10 YEARS OF EMPIRICAL
DATA FROM THE US AND CANADA
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OK…BUT HOW?
Using the latest technology it’s possible to reduce cycle time by 75% in as little as
three months, and can often be done in six months!
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CAMWorks for Solid Edge
1. Reduce Programming Time
• Advanced 3D Feature Based Machining (FBM)
• Automatic Feature Recognition (AFR)
• Knowledge Based Machining (KBM)
2. Reduce Machining Time
• CAMWorks High Speed Machining - HSM
• Ultra High Performance Toolpaths
3. Increase Quality - Automatically Adjust to Design Changes
• Seamlessly embedded inside CAD
• Single Design and Manufacturing Model
• Full Model and Toolpath Associativity
4. Create First-Time-Right Programs
• Toolpath Simulation with Error Checking
• True G-code Machine Simulation with Collision Detection
5. Automate and Customize - CAMWorks API’s
10
What makes CAMWorks different from other CAM systems?
®
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Journey of the virtual pivot hinge from concept……
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……to reality…..
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Live Demonstration
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AISI 1018 Steel 3/8” Dia. 5-Flute Carbide End Mill
• Before VoluMill
0.375 ADOC
0.250 RDOC
3200 RPM
40 IPM
• With VoluMill
1.0 ADOC
.06 RDOC
8,000 RPM
128 IPM
.04 IPT
Kern Rockenfeld’s VoluMill Parameters
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Ultra high performance machining
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• Short learning curve - Ability to use design and program in the same environment
• Leverage Use of feature-based CAM with an intelligent knowledge base – associative capabilities
• Reducing cycle times increases capacity - without adding equipment or labor
But, most critically, meet the project timelines
Key benefits
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What’s next – Assembly mode machining
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5-Axis machining: from design to programming to
validation
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Support for a Wide Variety of Machine Types
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CAMWorks® for Solid Edge - Modules Availability
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CAMWorks VoluMill™
2.5 Axis Milling
Wire EDM
3 Axis Milling
2x Turning - 4x Turning
Mill/Turn - Up to 8x
CAMWorks Virtual Machine
4 & 5 Axis Positioning and Simultaneous Milling
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Post Processors for a Multitude of Machine Tools
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* Note: All logos are registered trademarks and sole property of their respective companies
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• Reduce Programming Time by over 80%
Parts that used to take hours to program can be
programmed in minutes or even seconds!
• Increase Quality
Improve consistency and quality by using the Best Practices
of your best machinist and programmers.
• Reduce Scrap by more than 20%
Associative machining insures the part machined is the
same revision as the model.
• Reduce Tooling Costs
Standardizing your tools and processes means parts will
always be machined using the current, optimal methods.
• Significantly Reduce Overall Lead Time
Reduce your throughput time and dramatically increases
your efficiency and capacity!
Benefits of using embedded CAD/CAM
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Thank You for Your Attention!
For more information go to www.camworks.com
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Agenda
• Headline and text 1
• Headline and text 2
• Headline and text 3
Lorem ipsum
• Headline and text 4
Lorem ipsum ducatum
situs cum
• Headline and text 5
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Headline, Arial Bold 20 pt, lorem ipsum dolor est
Content page – multiple levels of text
Subhead, Arial Bold 18 pt, line spacing 1.1 lines
• Second level Arial 18 pt, line spacing 1.1 lines
Dolor situs cum habilitarum itum alus causticus imanenter
• Third level Arial 18 pt, line spacing 1.1 lines
Dolor situs cum habilitarum itum alus causticus imanenter
• Fourth level Arial 18 pt, line spacing 1.1 lines
Dolor situs cum habilitarum itum alus causticus imanenter
• Fifth level Arial 18 pt, line spacing 1.1 lines
Dolor situs cum habilitarum itum alus causticus imanenter
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Headline, Arial Bold 20 pt, lorem ipsum dolor est
Content page – highlighted text
Subhead in accent color, Arial Bold 18 pt
Body text, Arial 18 pt, line spacing 1.1 lines: Dolor situs cum habilitarum itum
alus causticus imanenter Status ex landum it exus rius laudanum ibis tum.
Lorem et exit vulnareus plexus est. Vulna pausta rhus.
Sit itum causticus aurum eum et explindus. Dolor situs est habilitarum itum alus
causticus imanenter Status ex landum it exus rius laudanum ibis tum.
Dolor situs cum habilitarum itum alus causticus imanenter
Status ex landum it exus rius laudanum ibis tum.
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Contact, Arial Bold 20 pt
John Doe
Job title
Group / Region / Department XY
Street 123
12345 City
Phone: +49 (123) 45 67 89
Fax: +49 (123) 45 67 89
Mobile: +49 (123) 45 67 89 0
E-mail:
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Allowable design space
Optional background colors for boxes:
With title bar or without...bar can use blue, grey or orange colors
85 | 160 | 185 140 | 195 | 210 205 | 230 | 235 215 | 215 | 205
170 | 170 | 150 190 | 205 | 215 135 | 155 | 170 35 | 55| 70
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Siemens color palette
Web and presentation colors (RGB)
Primary colors | RGB-values Accent colors | RGB-values
0 | 153 | 153
255 | 255 | 255
135 | 155 | 170
190 | 205 | 215
170 | 170 | 150*
215 | 215 | 205
235 | 120 | 10
255 | 185 | 0
100 | 25 | 70
175 | 35 | 95
0 | 100 | 135
85 | 160 | 185
100 | 125 | 45
170 | 180 | 20
15 | 25 | 35
80 | 90 | 100
* Siemens Sand is only permitted at
full saturation in type.
Special web colors
238 | 238 | 238
153 | 0 | 0
0 | 0 | 0
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Siemens color palette
GUI colors (RGB)
35 | 55 | 70
55 | 75 | 90
80 | 100 | 115
100 | 120 | 135
115 | 135 | 150
135 | 155 | 170
155 | 175 | 190
173 | 190 | 203
190 | 205 | 215
205 | 217 | 225
223 | 230 | 237
235 | 240 | 245
60 | 55 | 45
90 | 85 | 75
110 | 105 | 90
130 | 127 | 110
150 | 150 | 130
170 | 170 | 150
185 | 185 | 165
200 | 200 | 185
215 | 215 | 205
225 | 225 | 215
235 | 235 | 227
245 | 245 | 240
125 | 45 | 30
160 | 60 | 35
180 | 75 | 40
200 | 90 | 30
220 | 105 | 20
235 | 120 | 10
245 | 140 | 20
250 | 165 | 10
255 | 185 | 0
255 | 205 | 80
255 | 225 | 120
255 | 240 | 155
65 | 20 | 50
80 | 20 | 60
100 | 25 | 70
120 | 30 | 75
135 | 30 | 80
155 | 30 | 90
175 | 35 | 95
195 | 70 | 115
215 | 105 | 140
230 | 135 | 165
240 | 170 | 195
245 | 200 | 220
0 | 55 | 75
0 | 70 | 100
0 | 85 | 120
0 | 100 | 135
20 | 115 | 145
40 | 130 | 160
60 | 145 | 175
85 | 160 | 185
115 | 180 | 200
140 | 195 | 210
175 | 215 | 225
205 | 230 | 235
55 | 80 | 15
70 | 95 | 25
85 | 110 | 40
100 | 125 | 45
115 | 135 | 50
135 | 150 | 40
150 | 165 | 30
170 | 180 | 20
190 | 195 | 40
210 | 215 | 65
230 | 230 | 95
240 | 240 | 140
5 | 10 | 15
15 | 25 | 35
30 | 40 | 50
50 | 60 | 70
65 | 75 | 85
80 | 90 | 100
100 | 110 | 120
125 | 135 | 145
150 | 160 | 170
175 | 185 | 195
200 | 210 | 215
220 | 225 | 230
