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MP-1000 ® KEMWELL THERMAL LTD FIRE PROTECTION www.kemwellthermal.com Uniclass Epic CI/SfB Ry (K2) L68111:P91 F811 Sept 2012 Multipurpose Calcium Silicate Board

KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

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Page 1: KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

MP-1000®

KEMWELL THERMAL LTD

FIRE PROTECTION

www.kemwellthermal.com

Uniclass Epic

CI/SfB

Ry(K2)

L68111:P91 F811

Sept 2012

Mult ipurpose Calc ium Si l icate Board

Page 2: KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

MP-1000®• The choice for internal and semi-exposed areas

KEMWELL

MP-1000® is a versatile Class 0 multipurpose building board suitable for use in a wide

range of internal partitions, ceilings and semi-exposed applications.

MP-1000® is a strong, lightweight building board for use in many fire applications.

MP-1000® is off-white in colour and has a smooth finish on one side with a sanded reverse

face.

MP-1000® partitions systems offered by Kemwell, covers both general and fire resistant

solutions to meet most design criteria for light weight walls and ceilings.

Light weight structures are gaining wide spread recognition and acceptance against traditional

brick and masonary.

Reaction to Fire Classifications is A1 non-combustible (construction applications) according to

EN 13501-1: 2007, as classified by Exova Warringtonfire in the UK.

PerforManCe

MP-1000® provides up to 120 minutes fire resistance.

MoiSture reSiStanCe

MP-1000® retains its excellent dimensional stability even in damp and humid conditions and can be installed at

an early stage in the construction programme, before the building is weather tight. It can also be used for semi-

exposed applications and can be left undecorated.

iMPaCt reSiStanCe

MP-1000® has good impact resistance making it suitable for most industrial applications.

BioLoGiCaL anD CHeMiCaL reSiStanCe

MP-1000® is resistant to mould growth, most chemicals and attack by rodents and insects.

eaSY to WorK, fiX anD DeCorate

MP-1000® is easy to cut, drill, shape and can be worked in the same way as timber products with no special

tools required.

enVironMentaL

Water used in manufacturing is re-circulated in a closed system and most waste material can be re-used.

HeaLtH anD SafetY

MP-1000® is not classified as a dangerous substance and can be placed in an on-site skip with other general

building waste.

Product Performance

ISO 9001:2008 Standard Quality Management Systems

ISO 14001:2004 environmental Management Systems

Page 3: KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

Application

MP-1000® can be used in a wide variety of building applications due to

its ease of use, fix and decorating industries.

typical applications include:

• Fireratedwalls

• Dismounteddrywallsystemsandacousticpartitions

• Fixedsmokecurtain/barrier

• Decorativeandmoistureresistanceceiling

• Curvedarchitecturalceiling

• Bathroomandshowerpartitions

• Accesspanelsinwetareas

• Backingboardsfortilesandcladding

• Fireratedindustrialwalllinings

• Aestheticcasingsforelectricalandmechanicalbuildingservices

• Economicalsolutionforbothacousticceilingsandpartitions

• Facades

• Parapetlinings

• Compositepanels

• Perforatedfinishes

• Semi-exposedapplicationssuchaseaves,soffitsandsunscreens.

Smokebarrier

Moisture resistant ceiling

Buildingservicesenclosurewithexterior paint finish

Specific Properties

Moisture resistance

Lightweight but strong

Non-combustible

BS476:Part4BSENISO1182Euro Class A1

Rot proof, anti-bacterial andmould growth. Resistant to insects and vermin

Good chemical resistance

Benttoshape

Acoustic insulation

Smallexpansionrate

Decorativefinishes,tile,paint or wall paper

Maintenance friendly

Easy to use

Page 4: KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

Acoustic Performance

KEMWELL

Kemwell MP-1000® MultiPro® provides an economic solution for both acoustic

ceilings and partitions. a perforated panel when used with mineral wool

providing an excellent sound absorption material.

This has been widely used in opera houses, conference rooms and lecture

theatres around the world.

Soun

d A

bsor

ptio

n In

dex

Octave Frequency

Soun

d R

educ

tion

(dB

)

Kemwell MP-1000® MultiPro® is a good sound insulator which

when suitably constructed with Steel stud infill and mineral wool

will achieve a sound trasnsmission class upto 60dB (STC 60).

Partition details

For details of Kemwell MP-1000® MultiPro® acoustic partitions,

please contact Kemwell technical department.

9mm Kemwell MP-1000®/MultiPro®

75mm G1 channels with50mm 60 kg/m3 mineral wool infill9mm Kemwell MP-1000®/MultiPro®

STC 45

12mm Kemwell MP-1000®/MultiPro®

100mm G1 channels with50mm 60 kg/m3 mineral wool infill12mm Kemwell MP-1000®/MultiPro®

STC 49

Page 5: KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

PerformanceAcoustic PerformanceKemwell MP-1000® is made from green materials. It has superior fire resistance performance and excellent dimensional stability under heat and severe moisture environments, and is suitable for construction in damp and wet areas.

Physical PropertiesDensity Oven Dry BS EN 12467 1000 kg/m3 (+/- 10%)Nominal weight Ambient 6mm 6.6 kg/m2

9mm 9.9 kg/m2 12mm 12.6 kg/m2

Surface alkalinity pH 7-10Flexural strength BS EN 12467 6.0 MPa (along grain) 8.0 MPa (across grain)

Moisture movement (ambient to saturated) 0.05%Dimensional changes in length due to relative humidity BS EN 318 + 0.017% @20°C, RH 30% ~ 85% - 0.017% @20°C, RH 85% ~ 30%Sag when suspended at 610mm span Ambient <1mmMoisture content Ambient Ex works - 15% In situ - 6%Water absorption capacity by weight ~ 48%Thermal conductivity EN 12664 0.185 W/mKLinear thermal expansion BS EN ISO 10515-8 -1.7x1E-6/°CResistance to continuous heating In-house 100°C

Durability & Aging

Durability and strength tests BS EN 12467 & CE Mark Category C sheet, intended for internal applications that are subjected to moisture & heatWarm water test BS EN 12467 Pass, for 50 cycles of testWater tightness ASTM C1185-08 No formation of water droplets after a 24hr test

Fire Performance

Reaction of fire EN 13501-1 Euro Class A1Non-combustibility BS EN ISO 1182 PASS BS 476: Part 4 AS 1530.1 JIS A1312 Heat of combustion BS EN ISO 1716 PassSurface spread of flame BS 476: Part 7 Class 1Fire propagation test BS 476: Part 6 Class 0Ignitability BS476: Part 5Fire rated partition BS 476: Part 22 1 hour FRP BS EN 1364-1 2 hour FRP (integrity only)Minimum bending radius lengthwise 4800mm for 6mm 7200mm for 9mm 9800mm for 12mm

Acoustic Performance

Acoustic insulation AS 1276.1 Thickness Rw-dB STC AS 1191 Board 6mm 26 26 ASTM E90 9mm 28 28 ASTM E413 12mm 29 29 BS EN ISO 140-3 Partition 91mm 45 45 BS EN ISO 717-1 99mm 48 48 123mm 55 55 214mm 60 60

Environmental friendly

Organic emission ASTM D5116-06 Non toxic & satisfied the emission tests.

Recyclable product ISO 14001 Crushed down for recycle use. Product made under ISO 14001 environmental management system.

Page 6: KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

aPPLiCationS

• Partitions

• Wallandrooflinings

• Ceilings

• Soffit,porchorcanopylinings

• Serviceductandpipecovers

• Doorupgrades

• Tilebacking

• Boilerandairingcupboardlinings

• Wetroom

Kemwell MP-1000® - Sizes

Thickness 6 / 9 / 12 / - 25mm

Widths 1200mm / 1220mm

Lengths 2400mm / 2440mm

Note: All standard boards come with cutting square edges. Recessed edges may be available and can be produced to special order.

Length tolerance +/- 5mm

Width tolerance +/- 5mm

Thickness tolerance +/- 0.3mm

ManufaCturinG toLeranCeS

Performance

ManufacturingTolerances

Length tolerance

Width tolerance

Thickness tolerance

Diagonal tolerance

+/- 5mm

+/- 5mm

+/- 0.3mm

+/- 5mm

Physical Properties

Density Oven dry

Nominal weight

Surface alkalinity

Flexural strength

Moisture movement

Dimensional changes in length due to relative humidity

Sag when suspended at 610mm span

Moisture content

Water absorption capacity

Thermal conductivity

Linear thermal expansion

Resistance to continuous heating

Durability & Aging

Durability and strength tests

Warm water test

Soak-Dry test

Water tightness

Fire Performance

Reaction of fire

Non-combustibility

Heat of combustion

Surface spread of flame

Fire propagation test

Ignitability

Fire rated partition

Minimum bending radius

Acoustic Performance

Acoustic insulation

Environmental friendly

Green labeled building board

Organic emission

Recyclable product

1000 kg/m3 (+/-10%)

6.6kg/m2 – 6mm

9.9kg/m2 – 9mm

12.6kg/m2 – 12mm

pH 7-10

6.0 MPa (along grain)

8.0 MPa (across grain)

0.05%

+ 0.017% @20°C, RH 30%~85%

- 0.017% @20°C, RH 85%~30%

<1mm

Ex works - 15%

In situ - 6%

~ 48%

0.185 W/mK

-1.7x1E-6/°C

100°C

Category C sheet, intended for internal applications

where are subjected to moisture and heat

Pass, in water at 60°C for 56 days

Pass, for 50 cycles of test

No any formation of drops of water after a 24 hour of test

Euro Class A1

pass

pass

Class 1

Class 0

Class P

1 hour FRP

2 hour FRP (integrity only)

4800mm for 6mm

7200mm for 9mm

9800mm for 12mm

Thickness Rw- dB STC

Board 6mm 26 26

9mm 28 28

12mm 29 29

Partition 91mm tk. 45 45

99mm tk. 48 48

123mm tk. 55 55

214mm tk. 60 60

Tested & certified: Hong Kong Green Council, Singapore

Environmental Council, National Environmental Bureau

Non toxic & satisfied the emission tests

Crushed down for recycle used, Product made under

ISO 14001 environmental management system

Curved partition

Fire testing to Soben® MP-1000/MultiPro® partition

P.25

Soben® MP-1000/MultiPro®

MultiPro®/MP®-1000 is made of green materials. It has superior fire resistance performance and excellent dimensional stability under heat and severe moisture environments. MultiPro®/MP®-1000 is suitable for the construction at damp and wet areas.

BS EN 12467

Ambient

BS EN 12467

(ambient to saturated)

BS EN 318

Ambient

Ambient

by weight

EN 12664

BS EN ISO 10515-8

In-house

BS EN 12467 &

CE Mark

BS EN 12467

BS EN 12467

ASTM C1185-08

EN 13501-1

BS EN ISO 1182

BS 476: Part 4

AS 1530.1

JIS A1312

BS EN ISO 1716

BS 476: Part 7

BS 476: Part 6

BS 476: Part 5

BS 476: Part 22

BS EN 1364-1

lengthwise

AS 1276.1

AS 1191

ASTM E90

ASTM E413

BS EN ISO 140-3

BS EN ISO 717-1

ASTM D5116-06

ISO 14001

KEMWELL

Page 7: KEMWELL THERMAL LTD - Home - VIVALDA · • Aesthetic casings for electrical and mechanical building services • Economical solution for both acoustic ceilings and partitions •

aPPLiCationS

• Partitions

• Wallandrooflinings

• Ceilings

• Soffit,porchorcanopylinings

• Serviceductandpipecovers

• Doorupgrades

• Tilebacking

• Boilerandairingcupboardlinings

• Wetroom

KEMWELL THERMAL LTD

FIRE PROTECTION

Roma Road, Tyseley, Birmingham,

West Midlands, B11 2JH

Email: [email protected]

Tel: 0121 708 1188 Fax: 0121 706 3390

rD234/rD092

PRODUCT GUIDE

P.02

Product Guide

ProductSelector

Soben calcium Silicate / fibre cement boards offer many benefits over conventional alternatives. They can be adapted to meet every requirement, whether it is in new construction or refurbishment for commercial, industrial or residential applications. To know more about their applications, this product guide assists you to select the right Soben International Board to serve your purpose. Please contact Soben International Sales offices or your local distributors for queries or further technical information.

All export grade Soben International Boards are 100% free from asbestos, sepiolite, inorganic fibre or formaldehyde, manufactures to ISO9001:2000 (Certificate of Conformity of Quality Management System Certification) and ISO14001:1996 (Environmental Management System Certificate) standards and have obtained the Green Product Label Award issued by National Environment Protecion Bureau .

Export grade Soben International boards are only made available for exports, are under the registered trade marks and trademarks of Soben International.

ISO 9001ISO 14001

(in ascending order of product densities*)

NuClad® /WeatherPro®

WeatherPro®-L

WeatherPan

Soben® MP-1000/MultiPro®

WeatherPan®

DuraPanel/WeatherPlank/WeatherPro®-CP

FP®-900/FirePro®

WeatherPro®-S

Artistic Ceiling

DuraPanel-D

FP®-900/FirePro®

Soben® MP-1000/MultiPro®

WeatherPro®-CP/WeatherPro®-S

WeatherPro®-Flex

WeatherPlank

Boards manufactured in accordance with ISO 9001 & 14001