Circular saws for steel and non-ferrous metalsBand saws for steel and non-ferrous metals

Circular / Bandsaws for structural sections■ KBS1001–1551DGStructural drilling machinesPlate processing centresCoping robotsPunching/Shearing lines

KBS1001–1551DGDouBleMitre-CuttinGBanDSawinGMaChineS

ContinuouSPreCiSionanDPerforManCe

KaltenBaChKBSbandsawingmachinescombinesolidmachinetool construction with modern, high-performancedesignele-ments,forclass-leadingresults.

Good accessibility and ease of ope-ration ensure maximum efficiency. Large cutting capacity – even at sharp mitre angles – is a result of a innovative, compact design, based around a rigid bow machined from solid plate running in linear guides. A frequency-controlled main drive not only facilitates operation, but de-livers more power to the band.

KBS1001DG

KBS1301DG

KBS1551DG

DouBleMitre-CuttinGBanDSawinGMaChineSKBS|2–3

MainfeatureS

Smoothandaccuratecut–solid plate bow runs in double pre-loaded linear guides

lowvibration–bandwheels and drive are dynamically indepen-dent, thanks to Kaltenbach’s unique STS system

largecuttingcapacity– even at sharp mitre angles down to 30°

Precisebandguidance,with a combination of carbide pads and inclined band

ergonomicworkingheightSimple,frequency-regulatedbandspeedadjustmentwith no wear parts

Secureworkpiececlamping–hydraulic horizontal and vertical clamps as standard

Dynamic,automaticcuttingpressureregulation– incorpo-rating sensors both sides of the cut

StS(SeparatetorqueSuspension)

Bandwheel drive and band tension forces are separated, for vibrationfree cutting, longer blade life and prolonged machine life.

Bow

Heavy double- taperroller bearing

Bandwheel

Motor/gearbox

STS (Separate Tor-que Suspension)

Drive shaft

Frecuency-regulated bandspeed adjust-ment with no wear parts

Good accessibility for easy saw band changing

Atomized coolant system for efficent cooling and lubrication of the sawband.

Motorised extendable ”fillet“ roller units ensure short cut parts can be securely conveyed through the machine on straight or mitre cuts.

featureS

Saw-DrilllineSAll band saws of the KBS series can be combined with a drill and used as a sawing/drilling system.

This allows steel construction sec- tions to be drilled, centre-marked and cut to precise length.

featureS–aDDitionalequiPMent|4–5

Hydraulical lift rollers

Chip conveyor

Vertical clamping device for proces-sing layers and bundles of material.

Band deflection monitor

aDDitionalequiPMent

Matching transport systems

lenGthMeaSurinGSySteMS

Length measuring alternatively by length stop, pusher or material infeed gripper

SoftwareProfiCut

Machine PC with graphic Touch Screen user interface under Windows.PROFICUT software for importing CAD data or data from the PROFICUT office licence and fordirect computer data entry.

Dataentry:● 10,000 part records in 99 programs● Multitasking mode● Entry of part measurements on the graphically displayed part Display:● Machine operating keys● Graphical display of cross-section● Graphical display of workpiece shapes● Advance calculation and graphical display of bar assignmen● Process visualisation

import/exportmodule(optional):● Extension of program capacity through saving of sawing

programs as CSV files onto the hard drive. These files can be edited with the spreadsheet programs EXCEL or LOTUS and then imported again

● Import /Export possible via network

Material:databasemodule(optional):● Factory-saved DIN steel construction sections under a standard

designation (e.g. IPB 1000)● Extension with special or welded sections possible at any time

Partdatabasemodule(optional):● Saving of saw parts under a part ID number

ordermanagementmodule(optional):● Programming and management of sawing orders under an

order number● Entry and processing of different materials under an order

Performingthe saw cut

Machinecon

trollevel

Customerlevel

Data transmission via LAN orother data carrier

Machinelevel

↓

↓Customer supplied software, which canexport CAD data in• DSTV format or in• CSV format (Excel)

PROFICUT additional licence (optional)for entering job data at the office PC.

CuttinGCaPaCitieS•teChniCalData•aCCeSSorieS|6–7

teChniCalDataataGlanCe

■ Standard Option

Cutting Capacities KBS 1001 DG KBS 1301 DG KBS 1551 DG

90° mm 360 360 500

90° mm 1000 x 500 1300 x 700 1550 x 700

90° mm 600 x 500 700 x 700 700 x 700

45°

30°640 x 500400 x 500

850 x 700560 x 700

1040 x 700700 x 700

Mitre range Grad 45 - 90 - 30 45 - 90 - 30 45 - 90 - 30

Technical data KBS 1001 DG KBS 1301 DG KBS 1551 DG

Band dimensions mm 8,250 x 54 x 1.6 9,800 x 67 x 1.6 10,300 x 67 x 1.6

Inclination of band ° 3 3 3

Drive capacity kW 7.5 9.2 9.2

Cutting speed m/min 15 – 100 15 – 100 15 – 100

Saw band feed Rapid advance/return

mm/min0– 3003,500

0– 3002,500

0– 3002,500

Dimensions L x W x H mm 4,350 x 1,070 x 2,690 5,010 x 1,650 x 3,105 5,260 x 1,650 x 3,105

Weight kg 4,600 7,000 7,800

Working height mm 640 640 640

additionalequipment KBS1001DG KBS1301DG KBS1551DG

Automatic cutting pressure control ■ ■ ■

Electronic band slip monitor ■ ■ ■

Band deflection monitor

Vertical clamps

Integrated chip tray in machine base ■ ■ ■

Automatic chip conveyor

Minimum lubrication by micro-dosage unit ■ ■ ■NC-mitre angle setting ■ ■ ■Hydraulic lowering between cuts

Laser

Motorised extendable roller conveyor sections ■ ■ ■Software PROFICUT ■ ■ ■Transport and length measuring systems

Integration in saw/drill line

ProfiCut–teChniCalData|6–7

SoftwareProfiCut

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Semi-/fully automatic circular sawing machines for metal and non-ferrous materials

Semi-/fully automatic bandsawing machines for solid material, profiles and structural sections

Structural drilling machines Circular saw for structural sections Coping robots

Punching/Shearing lines Plate processing centres

theKaltenBaChranGe