Upload
others
View
5
Download
0
Embed Size (px)
Citation preview
K seriesKawasaki Robot
K series
Painting robots explosion-proofand painting package cells
Cat. No. 3L1900 Sep. ’19 F
Printed in Japan
Kawasaki Robot
] Materials and specifications are subject to change without notice.
CAUTIONS TO BE TAKEN TO ENSURE SAFETY
lFor those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.
lProducts described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.
lBe careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.
Robot Business Division
Tokyo Head Office/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-2501 Fax: +81-3-3437-9880
Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548
Global Network
Kawasaki Robotics (USA), Inc.28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200
Kawasaki Robotics (UK) Ltd.Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001
Kawasaki Robotics GmbHIm Taubental 32, 41468 Neuss, GermanyPhone: +49-2131-34260 Fax: +49-2131-3426-22
Kawasaki Robotics Korea, Ltd.43, Namdong-daero 215beon-gil, Namdong-gu, Incheon, 21633, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947
Kawasaki Robotics (Tianjin) Co., Ltd.1·2/F, Building 6, No.19 Xinhuan Road, TEDA, China Phone: +86-22-5983-1888 Fax: +86-22-5983-1889
Kawasaki Motors Enterprise (Thailand) Co., Ltd.(Rayong Robot Center)119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145
https://robotics.kawasaki.com/ISO certified in Akashi Works and Nishi-Kobe Works.
A selection of robots is available to match your painting application.
Kawasaki K-series robots are explosion-proof painting robots developed on Kawasaki’s concept of “Simple and friendly.” This range of robots covers all painting applications from small to large, and the fully integrated hose system provides maximum protection against external dust and dirt.
Features
A broad range of robotsKawasaki offers five basic types of painting robot from the KF121 for small workpieces to the KJ314 for inner and outer bodies of automobiles. We provide a range of robots that covers the requirements of all applications and installations.
Built-in hosesThe hollow wrist (3R) prevents paint mist from adhering on tubes and cables and can minimize the chance of painting defects.The inner diameter of the hollow wrist is either 40 or 70 mm.
Enhanced peripheral unitsA control panel is provided to enhance the ease of system development and to interface with the robot traveling unit, workpiece transfer unit, rotation unit, and other devices.
Significant painting experienceGathering painting robot experience has enabled Kawasaki to put together a robot that will match your every need. The K series has used this information and is now equipped with more advanced functions than ever, resulting in a robot of great capability.
Customer supportOur professional staff will be available for support from the initial planning stage right up to system start up. This service will be of great benefit to those new to painting applications.
Arm with internal hose
KF121 KF263KF193 KG264KF192 KF264KF194
KJ264KJ244KJ194
KF262
KJ314
KJ125 KJ155
1 2
KF121 KF192 KF193 KF194 KF262 KF263 KF264 KG264 KJ125 KJ155 KJ194(Floor, Shelf)
KJ194(Wall)
KJ244(Floor, Shelf)
KJ244(Wall)
KJ264(Floor, Shelf)
KJ264(Wall) KJ314
Type Articulated robot Articulated robot
Degree of freedom (axes) 6 6 7
Payload (kg) 5Wrist : 12Arm : 20
Wrist : 20Arm : 30
Wrist : 8Arm : 5
Wrist : 15Arm : 25
Max. reach (mm) ]1 1,240 1,973 1,973 1,978 2,665 2,665 2,668 2,665 1,299 1,545 1,940 1,940 2,490 2,490 2,640 2,640 3,100
Wrist type RBR BBR 3Rø40 ]2 3Rø70 ]2 BBR 3Rø40 ]2 3Rø70 ]2 3Rø50 ]2 3Rø70 ]2
Position repeatability (mm) ±0.2 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.15 ]3 ±0.15 ]3 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5
Motion range(°)
Arm rotation (JT1) ±160 ±150 ±150 ±150 ±150 ±150 ±150 ±120 ±160 ±160 ±120 +30 – -120 ]4 ±120 +30 – -120 ]4 ±120 +30 – -120 ]4 ±120
Arm out-in (JT2) ±90 +110 - –60 +110 - –60 +110 - –60 +110 - –60 +110 - –60 +110 - –60 +120 - –60 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80 +130 - –80
Arm up-down (JT3) ±150 +90 - –80 +90 - –80 +90 - –80 +90 - –80 +90 - –80 +90 - –80 +90 - –65 +90 - –75 +90 - –75 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65 +90 - –65
Wrist swivel (JT4) ±270 ±360 ±720 ±720 ±360 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720
Wrist bend (JT5) ±145 ±360 ±720 ±720 ±360 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720 ±720
Wrist twist (JT6) ±360 ±360 ±410 ±410 ±360 ±410 ±410 ±410 ±410 ±410 ±410 ±410 ±410 ±410 ±410 ±410 ±410
Arm swing (JT7) — — — — — — — — — — — — — — — — ±90
Painting speed (m/s) — 1.2 1.2 1.2 1.2 1.2 1.2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Allowable moment(N·m)
Wrist swivel (JT4) 7.8 33.3 33.1 35.3 33.3 33.1 35.3 79.9 21.8 21.8 56.2 56.2 56.2 56.2 56.2 56.2 56.2
Wrist bend (JT5) 7.8 28.8 26.7 27.7 28.8 26.7 27.7 61.3 17.0 17.0 43.4 43.4 43.4 43.4 43.4 43.4 43.4
Wrist twist (JT6) 2.9 7.9 7.9 7.9 7.9 7.9 7.9 15.6 8.0 8.0 22.0 22.0 22.0 22.0 22.0 22.0 22.0
Allowable moment of inertia(kg·m2)
Wrist swivel (JT4) 0.17 1.28 1.27 1.44 1.20 1.27 1.44 3.33 0.90 0.90 2.19 2.19 2.19 2.19 2.19 2.19 2.19
Wrist bend (JT5) 0.17 0.96 0.82 0.89 0.90 0.82 0.89 1.95 0.54 0.54 1.31 1.31 1.31 1.31 1.31 1.31 1.31
Wrist twist (JT6) 0.06 0.11 0.10 0.10 0.11 0.10 0.10 0.12 0.12 0.12 0.33 0.33 0.33 0.33 0.33 0.33 0.33
Mass (kg) 140 690 720 750 720 740 770 795 190 195 530, 520 520 540, 530 530 540, 530 530 720
Mounting Floor, Wall Floor, Shelf Wall Floor, Shelf Wall Floor, Shelf Wall
Installation environment
Ambient temperature (°C) 0 – 40 0 – 40
Relative humidity (%) 35 - 85 (No dew, nor frost allowed) 35 - 85 (No dew, nor frost allowed)
Power requirements (kVA) ]5 1.5 5 3 5
Explosion-proof construction
America Compliant ]6 — Compliant ]6 to be acquired Compliant ]6
Canada Compliant ]7 — Compliant ]7 to be acquired Compliant ]7
Europe Compliant ]8 to be acquired Compliant ]8
Korea Compliant ]8 to be acquired Consult with Kawasaki Compliant ]8
China Compliant ]8 to be acquired Compliant ]8
Japan & Asia(except China & Korea)
Compliant ]9 Compliant ]10
Controller
America, Canada E37 — E35 E35
Europe E47 E45 E45
Japan & Asia E27 E25 E25
] 1 : Maximum reach : The RBR (Roll Bend Roll) wrist refers to the distance from the center of JT1 to the center of JT5. The BBR (Bend Bend Roll) wrist is the distance from the center of JT1 to the center of JT4. The 3R (Roll Roll Roll) wrist of the 6-axis robots is the distance from the center of JT1 to the intersection of JT4 and JT5 axes. The 3R (Roll Roll Roll) wrist of the 7-axis robot is the distance from the center of JT7 to the intersection of JT4 and JT5 axes.
] 2 : Hose built-in] 3 : Conforms to ISO9283] 4 : Motion range of JT1 varies depending on the direction of the mounting surface. Viewing from the robot backside, when the mounting surface is located on the left, it is [+120 to -30].
When the surface is on the right side, it is [+30 to -120].] 5 : Varies depending on the payload and motion patterns.] 6 : Combination of pressurized type and intrinsically safety type (CLI ZN1 AExpxib ⅡB T4 / AExib ⅡB T4)] 7 : Combination of pressurized type and intrinsically safety type (CLI ZN1 Expxib ⅡB T4 / Exib ⅡB T4)] 8 : Combination of pressurized type and intrinsically safety type (Ⅱ2G EXpxib ⅡB T4/Exib ⅡB T4)] 9 : Combination of pressurized type and intrinsically safety type (Expib ⅡB T4 / Exib ⅡB T4)]10 : Combination of pressurized type and intrinsically safety type (f2G4 / Exib ⅡB T4)
JT6(Roll)
JT5 (Bend)JT4 (Roll)
JT6(Roll)
JT5 (Bend)
JT4 (Bend)
JT6(Roll)
JT5(Roll)
JT4 (Roll)
JT6(Roll)
JT5 (Roll)
JT4 (Roll) JT6(Roll)
JT5 (Roll)
JT4 (Roll)
※The shape of the tool mounting part at the wrist tip (flange surface) is same as that of 3R (φ70mm).
Standard specifications
Variation of Wrists
RBRKF121
BBRKF192 / KF262
3R(Ø40mm)
KF193 / KF2633R(Ø50mm※)
KJ125 / KJ1553R(Ø70mm)
KF194 / KF264 / KG264 / KJ194 / KJ244 /KJ264 / KJ314
3 4
Motion Range & Dimensions
(mm)
JT6:720°
JT5:290°
JT4:540°
JT3:480°
JT1:320°
JT2:180°
150°150°
90°90°
160°
160°
R550
R302
R550
R1,150
2-M6-Dp10
M6-Dp10
4-M6-Dp10
299.
666
±0.0
3
±0.3
2– ø13G10+0.076+0.006
65
13
5
135
1,6
30
55
06
00
40
0
18
154
100
80
117
109
64
142
249.5 329.5
50
15
47
3
234.5
13
5
65
YY
X
Z
A
X
ø2
5H
7+0
.021
0
2-ø6H7+0.012 0ø6
0
±0.2ø40
7-ø14
ø300
330
Dimensions for Base
VIEW A SECTION B-B
base
1,240
off-set : 90
CO.5
2.5
4-M6Through
B
B
(Divide into 8 equal parts)
2-M10 Eye Bolts
Purging air inlet port(Tube diameter ø12)
PWorking rangebased on point P
KF121
(mm)
23
8-ø32
137.5
95
(73
.61
)
JT5
JT4JT3
JT2
JT1
JT6
±0.1
4040
40
40
39
0
52
5
390
525
258 240
225 211
197
309
598
267
±0
.12
67
A
C
ø102
6-M6-Dp14
51
R521
Dimensions for BaseVIEW A
Detail C
SECTION B-B
1,973 557
598
45
42
,43
3
850 250
200
85
0710
7
7.5
+0
.03
5
0
0
−0
.03
5
+410°
150°
150°
–410°
–720°
60° 85
+720°
+720°
–720°
+90°
+110°
+150°
–150°
–80°
–60°
B
B
ø0.048-ø18ø5m6
+0.012+0.004
ø116
h7
ø90
H7
ø4
0
P
Working rangebased on point P
KF193
(mm)
100
280 150
140
13
0
JT5
JT3
JT2
JT1
JT6
JT4
±0.1
4040
40
40
39
0
52
5
390
525
23
258 240
143
197
143
309
598
267
±0
.12
67B
B
A
C
8-ø18
6-M6-Dp9
20
+0.012+0.004
R521
1,973
598
557
45
42
,43
3
850 250
200
85
0710
7.5
5
6
ø2
5H
7+0
.021
0
+360°
+360°
+360°
150°
150°
–360°
–360°
–360°
+90°
+110°
+150°
–150°
–80°
–60°
2x2-M6-Dp13
ø6m6ø0.02
ø40
8-ø32
4550
ø5
0h8
0
−0
.03
8
VIEW A
SECTION B-B Dimensions for Base
Detail C
P
Working rangebased on point P
KF192
(mm)
40
40
39
0
52
5
R521
150°
150°
4040
525
390
23
108.5
100
(86
.6)
158.5
JT5
JT4
JT6
309
598
197
228248
240258
1,978
618
557
2,4
38
45
9
850
710
C
85
0
250
22
0
JT1
JT3
JT2
±0.1267
±0
.12
67
Dimensions for Base
8-ø32
8-ø18
Detail C
+410°
60°–410°
+720°
+720°
–720°
–720°
+110°+150°
+90°
–150°
–60°
–80°
A
7.5
8
ø102
6-M6-Dp14
51
VIEW A
B
B
ø5m6+0.012+0.004
SECTION B-B
ø116
h7
+0.0
35
0ø9
0H
7
ø70
0
−0
.03
5
P
Working rangebased on point P
KF194
5 6
Motion Range & Dimensions
(mm)
JT3
JT2
JT1
258 240
143 143
197
309
598
A
C
6-M6-Dp9
R521
2,665
697
557
1,300 250
200
1,1
00
710
98
23
,12
5
7.5
5
6
ø2
5H
7+0
.021
0
150°
150°
+90°
+110°
+150°
–150°
–80°
–60°
+0.012+0.004
20
100
4550
280 150
140
13
0
JT5
JT6
JT4
+360°
+360°
–360°
–360°
+360° –360°
3x2-M6-Dp13
23
±0.1
4040
40
40
39
0
52
5
390
525
267
±0
.12
67B
B
300
ø40
0 −0
.03
8ø5
0h8
ø6m6ø0.02
8-ø32
8-ø18
VIEW ASECTION B-B
Dimensions for Base
Detail C
P
Working rangebased on point P
KF262
(mm)
23
8-ø32
137.5
95
85
(73
.61
)
JT5
JT4
JT3
JT2
JT1
JT6
±0.1
4040
40
40
39
0
52
5
390
525
258 240
225 211
197
309
598
267
±0
.12
67
A
C
ø102
6-M6-Dp14
R521
2,665
697
557
1,300 250
200
1,10
0710
98
23
,12
5
7
7.5
ø4
0
+410°
150°
150°
–410°
–720°
60°
+720°
+720°
–720°
+90°
+110°
+150°
–150°
–80°
–60°
ø5m6+0.012+0.00451
B
B
ø116
h70
−0
.03
5
ø9
0H
7+0
.03
5 0
ø0.048-ø18
VIEW A SECTION B-B Dimensions for Base
Detail C
P
Working rangebased on point P
KF263
(mm)
23
8-ø32
158.5
108.5
100
(86
.6)
JT5
JT4
JT3
JT2
JT1
JT6
±0.1
4040
40
40
39
0
52
5
390
525
258 240
248 228
197
309
598
267
±0
.12
67
A
C
ø102
6-M6-Dp14
R521
2,668
715
557
1,300 250
22
01,
100
710
98
53,
128
8
7.5
+410°
150°
150°
–410°
–720°
60°
+720°
+720°
–720°
+90°
+110°
+150°
–150°
–80°
–60°
ø5m6+0.012+0.004
ø0.0451
B
B
ø70
ø116
h70
−0
.03
5
ø9
0H
7+0
.03
5 0
8-ø18
VIEW A SECTION B-B Dimensions for Base
Detail C
P
Working rangebased on point P
KF264
(mm)
R500
120°
120°
A
D
C
C
E E
B
1,400
90
01
,10
0 3,4
00
1,0
50
2,665
+90°
+120°
+120°
+120°
–65°
–60°
165
456
JT6
150 150 609
JT4
JT5
18
0
456 377
218
114
780
JT3
JT2
JT1
8-ø20
8-ø20
51
150
115
40
40
40
19
51
95
65 325 40
ø102
ø5m6+0.012
±0.1
28
5±
0.1
+0.004
+0.02 8
ø70
25
ø116
h70
−0
.03
5
+410°
+720°
+720°
60°
–410°
–720°
–720°
SECTION E-E
6-M6 Dp14
6-M6 Dp14
Dimensions for Base
VIEW B
VIEW D
SECTION C-C
Detail A
P
Working rangebased on point P
KG264
7 8
Motion Range & Dimensions
(mm)
6-M6 Dp14
6-M6 Dp12
Working rangebased on point P
SECTION D-D
4-M8 Dp22
4-M8 Dp25 4-M8 Dp25
VIEW G
VIEW E
VIEW F
VIEW H
VIEW B SECTION C-C
Dimensions for Base
Detail A
37
23
00
30 30
59
59
305
30
30
1045 10
010
0
10
010
0
4510
C
C
ø7
0
ø1
16
h7
0 -0.0
35
851±0.02
ø5m6 +0.012+0.004
ø102
-720°
+720°
JT4
+720°
-410°
+410°
JT6
JT5 -720°
60°
100
105
D D
75 75
25
265 100
85
23
52
35
85
40
24
024
04
0
1040
35
5
JT1 center
26
52
65
175
50
35
0
475
650
E
F
B
+90°
-65°
JT3
+130°
-80°
JT2
-120°
+120°
JT1
HG
120°
120°
316
261386
194381
6
95
0A
90
0
260 260 425
R445
1,4
61
1,8
00
1,940
850 140
542
(650)
12-ø34
12-ø20
27
P
+90°
-75°
JT3
+130°
JT2
-160°
+160°
JT1
-80°
B
45
06
00
12
5
550 135
200 200
200 200
Point P
Working rangebased on point P
R330
160°
160°
350
A
95
01
,16
4
417
1,299
4-ø18
4-ø33
15
85
60°
100
ø70
ø116
h7 0 -0
.03
5
51±0.02
ø5m6+0.012+0.004
PARALLEL PIN6-M6 DP14
ø102
6
SECTION D-D
-410°
+410°
JT6
+720°
JT5 -720°
-720°
+720°
JT4
C
C
SECTION C-C
240
24
0
143
14
314
3
100 25
37
88
88
37
100 25
JT1 CENTER
14
814
8
(mm)
Dimensions for Base
Detail AVIEW B
D D
KJ194 (Floor)KJ125
(mm)
Working rangebased on point P
4-M8 Dp22
6-M6 Dp12
6-M6 Dp14
4-M8 Dp22 4-M8 Dp22
Mounting Surface
JT2 Center
VIEW E
VIEW F
VIEW G VIEW H
VIEW B
SECTION D-D
SECTION C-C
Dimensions for Base
Detail A
372300
30
30
5959
3030
30
5
50
50
50
50
100 335 335 100
C
C
ø70
ø116h7 0-0.035
851
±0
.02
ø5m6 +0.012+0.004
ø102
-720°+720°
JT4
+720°
-410°+410°JT6
JT5
-720°
60°
100
10
5
27
10-ø20
10-ø34
D D
550395
32
5
605
24
5
75
40
75
29
0
945
260
40
75
32
0
35
29
0
40
24
5
31
5
445 365 4040
31
5
E
G H
F
-120°+120°
JT1
JT2
-80°
+130°JT3-65°
+90°
B
39
0
(945)
(550)
408
261261
120°
120°
R445
38
6
19
43
81 316
261
6
950
A
1,461
85
0
1,9
40
14
0
1,800
542
P
Dimensions for Base
+90°
-75°
JT3
+130°
JT2
-160°
+160°JT1
-80°
B
45
06
00
12
5
800 135
1,545
1,1
95
1,4
10
200 200
200 200
Point P
Working rangebased on point P
R330
160°
160°
350492
A
240
24
0
143
14
314
3
100 25
37
88
88
37
100 25
JT1 CENTER
14
814
8
4-ø18
15
85
60°
100
ø70
ø116
h7 0 -0
.03
5
51±0.02
ø5m6 +0.012+0.004
PARALLEL PIN6-M6 DP14
ø102
6
D D
SECTION D-D
-410°
+410°
JT6
+720°
JT5 -720°
-720°
+720°
JT4
C
C
SECTION C-C DETAIL AVIEW B
4-ø33
(mm)
KJ194 (Shelf)KJ155
9 10
C
C
-720°+720°
JT4
+720°
-410°+410°JT6
JT5
-720°
D D
JT1
+30° -120°
JT2
-80°
+130°JT3-65°
+90°
E
G
H
B
F
(945)
(550)
40
8
261
261
39
0
30°
R445
261
316
381
19
4
38
6
85
0
A
1,461
14
0
1,800
1,9
40
6
950
542
550395
32
5
605
24
5
75
40
75
29
0
945
260
40
3575
32
0
29
0
40
24
5
31
5
4040 365
31
5
445
27
60°
100
10
5
ø70
ø116h7 0-0.035
851
±0
.02
ø102
372300
30
30
30
5
30
30
59 59
50 50
50
10
0
50
33
53
35
10
0
ø5m6
120°
P
(ø34)
(ø20)
(mm)
+0.012+0.004
Working rangebased on point P
6-M6 Dp12
4-M8 Dp22
6-M6 Dp14
4-M8 Dp22
4-M8 Dp22
JT2 Center
VIEW E
VIEW F
VIEW B
VIEW H
VIEW G
SECTION D-DSECTION C-C
Dimensions for Base
Detail A
Mounting Surface
KJ194 (Wall)
(mm)
JT1 Center
37
23
00
30 30 269240286
59
59
10 4510
010
0
10
010
0
45 10
90
C
C
ø7
0
ø1
16
h7
0 -0.0
35
851±0.02
ø102
-720°
+720°
JT4
+720°
-410°
+410°
JT6
JT5 -720°
60°
100
10512-ø34
27
12-ø20
D D
75 7525
265 100
85
23
52
35
85
40
24
02
40
40
1040
35
5 26
52
65
175
50
35
0
475
650
ø5m6+0.012+0.004
6-M6 Dp14
4-M6 Dp12
4-M6 Dp12
Working rangebased on point P
SECTION D-D
4-M8 Dp22
4-M8 Dp25 4-M8 Dp25
VIEW G
VIEW E
VIEW F
VIEW H
VIEW B SECTION C-C
Dimensions for Base
Detail A
E
F
B
+90°
-65°
JT3
+130°-80°
JT2
-120°
+120°JT1
HG
120°
120°
R445
316
261386
194381
6
812
1401,400
95
0A
P
90
0
260260 425
2,3
50
2,490
2,0
72
(650)
KJ244 (Floor)
Motion Range & Dimensions
Working rangebased on point P
4-M8 Dp22
4-M6 Dp12
4-M6 Dp12
6-M6 Dp14
4-M8 Dp22 4-M8 Dp22
Mounting Surface
JT2 Center
VIEW E
VIEW F
VIEW G VIEW H
VIEW B
SECTION D-DSECTION C-C
Dimensions for Base
Detail A
372300
30
30
26
924
02
86
59 59
335100 335 100
50
50
50
50
90
C
C
ø70
ø116h7 0-0.035
851
±0
.02
ø5m6+0.012+0.004
ø102
-720°+720°
JT4
+720°
-410°+410°JT6
JT5
-720°
60°
100
10
5
27
10-ø20
10-ø34
G H
408
261261
120°
120°
R445
D D
550395
32
5
605
24
5
75
40
75
29
0
945
260
40
75
32
0
35
29
0
40
24
5
31
5
445 365 4040
31
5
(mm)
F
E
B
+90°
-65°JT3 +130°
-80°
JT2
-120°+120°
JT1
6
2,0722,350
(550)
14
01
,40
0
(945)950
AP
31
6
26
13
86
19
43
81
2,4
90
81
2
39
0
KJ244 (Shelf)
372300
30
30
26
924
02
86
59 59
33
510
03
35
10
0
50 50
505090
C
C
ø70
ø116h7 0-0.035
851
±0
.02
ø5m6 +0.012+0.004
ø102
-720°+720°
JT4
+720°
-410°+410°JT6
JT5
-720°
60°
100
10
5
D D
550395
32
5
605
24
5
75
40
75
29
0
945
260
40
3575
32
0
29
0
40
24
5
31
5
4040 365
31
5
445
G
H
40
8
261
261
30°
120°
R445
10-ø34
27
10-ø20
(mm)
JT1
+30° -120°
JT2
-80°
+130°JT3-65°
+90°
B
E
F
14
01
,40
0
(945)950
2,350
(550)
261
38
6
19
43
81
P A
316
6
39
0
2,072
2,4
90
81
2
Working rangebased on point P
4-M6 Dp12
4-M6 Dp12
4-M8 Dp22
6-M6 Dp14
4-M8 Dp22
4-M8 Dp22
JT2 Center
VIEW E
VIEW F
VIEW B
VIEW H
VIEW G
SECTION D-DSECTION C-C
Dimensions for Base
Detail A
Mounting Surface
KJ244 (Wall)
11 12
(mm)
37
23
00
30 30 269240286
59
59
10 4510
01
00
10
01
00
45 10
90
C
C
ø7
0
ø1
16
h7
0 -0.0
35
851±0.02
ø102-720°
+720°
JT4
+720°
-410°
+410°
JT6
JT5 -720°
60°
100
10512-ø34
27
12-ø20
D D
75 7525
265 100
85
23
52
35
85
40
24
02
40
40
1040
35
5 26
52
65
175
50
35
0
475
650
E
F
B
+90°
-65°
JT3
+130°-80°
JT2
-120°
+120°JT1
HG
120°
120°
316
261386
194381
6
2,1
07
2,5
00
2,640
755
1401,400
1,1
00A
90
0
260 260 425
R445
(650)
P
ø5m6 +0.012+0.004
Parallel Pin
6-M6 Dp14
4-M6 Dp12
4-M6 Dp12
Working rangebased on point P
JT1 Center
4-M8 Dp22
4-M8 Dp25 4-M8 Dp25
VIEW G
VIEW E
VIEW F
VIEW H
VIEW B
SECTION D-D
SECTION C-C
Dimensions for Base
Detail A
KJ264 (Floor)
372300
30
30
26
92
40
28
6
59 59
335100 335 100
50
50
50
50
90
C
C
ø70
ø116h7 0-0.035
85
1±0
.02
ø5m6 +0.012+0.004
ø102
-720°+720°JT4
+720°
-410°+410°JT6
JT5
-720°
60°
100
10
5
27
10-ø20
10-ø34
JT1
+120° -120°
JT2
-80°
+130°JT3-65°
+90°
B
E
F
G H14
01
,40
0
39
0
(945)1,100
75
5
2,6
40
2,500 2,107
(550)
408
26
13
86
19
43
81
A
261261
31
6
6
120°
120°
R445
D D
550395
32
5
605
24
5
75
40
75
29
0
945
260
40
75
32
0
35
29
0
40
24
5
31
5
445 365 4040
31
5
(mm)
P
4-M8 Dp22
JT2 Center
SECTION D-D
Dimensions for Base
Working rangebased on point P
4-M6 Dp12
4-M6 Dp12
6-M6 Dp14
4-M8 Dp22 4-M8 Dp22
Mounting Surface
VIEW E
VIEW F
VIEW G VIEW H
VIEW B
SECTION C-C
Detail A
KJ264 (Shelf)
Motion Range & Dimensions
372300
30
30
26
92
40
28
6
59 59
33
51
00
33
51
00
50 50
505090
C
C
ø70
ø116h7 0-0.035
85
1±
0.0
2
ø5m6 +0.012+0.004
ø102
-720°+720°JT4
+720°
-410°+410°JT6
JT5
-720°
60°
100
10
5
D D
550395
32
5
605
24
5
75
40
75
29
0
945
260
40
3575
32
0
29
0
40
24
5
31
5
4040 365
31
5
445
JT1
+30° -120°
JT2
-80°
+130°JT3-65°
+90°
B
E
FG
H
14
01
,40
0
(945)1,100
75
5
2,6
40
2,500 2,107
(550)
40
8
26
13
86
19
43
81
A
26
12
61
31
6
6
39
0
30°
120°
R445
10-ø34
27
10-ø20
P
(mm)
Working rangebased on point P
4-M8 Dp22
4-M6 Dp12
4-M6 Dp12
6-M6 Dp14
4-M8 Dp22
4-M8 Dp22Mounting Surface
VIEW E
VIEW F
VIEW B
VIEW H
VIEW G
SECTION D-DSECTION C-C
Dimensions for BaseDetail A
JT2 Center
KJ264 (Wall)
372300
30
30
26
92
40
28
6
59 59
50
50
90 10 9010
90
-720°+720°JT4
+720°
-410°+410°JT6
JT5
-720°
60°
100
10
5
C
C
ø70
ø116h7 0-0.035
85
1±0
.02
ø5m6 +0.012+0.004
ø102
12
-ø3
4
27
12
-ø2
0
D
D
22540
310
13
01
95
13
0
150 125 125 150
115 160 160 115
225 40
35
40
60
0
89
5
305
52
0
JT1
+120° -120°
JT2
-80°
+130°JT3-65°
+90°
B
E
F
G H
JT7+90°
-90°
14
01
,40
0
1,100
75
5
2,6
40
2,500 2,107
26
13
86
19
43
81
A
261261
31
6
6
600 450
37
5(5
20
)
385
120°
120°
90°
90°
R365
R445
P
(mm)
Working rangebased on point P
4-M8 Dp22
4-M6 Dp12
4-M6 Dp12
6-M6 Dp14
4-M8 Dp22 4-M8 Dp22
JT1 Center
VIEW E
VIEW F
VIEW B
SECTION D-DSECTION C-C
Dimensions for Base
Detail A
VIEW HVIEW G
KJ314
13 14
550 500
1,4
00
Equipped with Enable switches.
The arrangement of keys has been optimised through extensive studies of operator hand movements.
Explosion-proof feature on the color LCD with a large-sized and easy-to-see touch panel display
Controller
External view & dimensions
Explosion-proof teach pendant
(mm)
E series
The E-controller, delivering unprecedented quality with a compact
size, was developed to respond to the requirements of our customers.
Kawasaki's past achievements and experience have led to the
development of the most technically advanced controller available.
This industry-leading design provides improved performance and
easy operation that surpasses all expectations.
FeaturesCompactWe have reduced the controller’s foot print and overall volume to make high-density layouts easy to achieve.
Explosion-proof teach pendantThe explosion-proof color LCD with its large touch panel allows users to teach, edit, and monitor information such as current position and I/O signals in the explosion-proof area. The interface panel can be customized to meet user preferences, while the backlit screen is easy to read in dark locations.
User-friendly operation systemThe operating system has now fully matured into a more user-friendly design. The operator can switch on the motors and activate the cycle start all from the teach pendant, providing more convenient system control. Two information screens can be displayed simultaneously to provide access to different types of information (for example, positional and signal information).
Painting unit control functions (option)By controlling the CCV, the electro-pneumatic regulator, and the rotation of the discharge control gear pump from the robot controller’s CPU board, this low cost, flexible system is compatible with a range of painting devices. You can also set up painting conditions and conduct discharge rate calibration on the teach pendant screen.
Using the latest technologiesThe enhanced CPU capacity has resulted in more accurate trajectory control, faster program execution, and quicker saving and loading of files, as well as other advantages. In addition the memory has been expanded to provide greater program storage capacity, while a USB port is also provided as standard for connecting external storage devices.
Easier maintenanceWith modular components and fewer cables, Kawasaki has developed a controller that is compact, and easy to maintain. A host of maintenance functions are available, including the DIAG function for self-diagnostics, a maintenance support function that can handle not only hardware errors but also application errors, a Web server that allows remote diagnostics, and more.
Highly expandableBy installing an additional amplifier, and adding workpiece transfer devices (tombow, shuttle, turntable, etc.), travel unit and gear pump, etc., the system can accept up to three external axes. The system is compatible with a large number of field buses for controlling peripheral devices. Combination with software sequencer function (KLogic), which can be edited on the teach pendant, allows easy structuring of a highly sophisticated system.
Standard
Option
External axis
USB
✽3: For details, see the “Option” field for Operation panel in the Specifications.
✽4: Standard for the E45/E47
✽5: Standard for the E35/E37 and E45/E47
Optional board
Optional device
RS-232C
Ethernet
DIO board, 32 I/O points each, max. four boards (128 points)
DeviceNET board, master/slave
CC-Link board, slave
PROFIBUS board, master/slave
EthernetIP board, master/slave
CANopen board, slave
Conveyor I/F board
Option switch✽3
100Vpower outlet✽4
Teach pendant
Terminalsoftware
Terminal software
USB Memory
Key board
Brake releaseswitch✽5
External axis motor ・Workpiece transfer/rotation
devices (tombow, shuttle, turntable)
・Travel unit ・Gear pump
System configuration diagram
Specifications
Standard
OptionAmerica E35 E37
Europe E45 E47
Japan & Asia E25 E27
Dimensions (mm) W500×D550×H1,400 –
Construction Enclosed structure/Indirect cooling system –
Controlled axes 6 Max. 9
Memory capacity (MB) 8 –
I/O signals
External operation Motor power Off, Hold –
Input (Channels) 32 Max. 128
Output (Channels) 32 Max. 128
Cable length
Robot-controller (m) 3 inside the booth, 3 outside the booth Extendable up to 40
Teach pendant (m) 10 Extendable up to 30
Mass (kg) 120 (E25/E27), 170 (E35/E37, E45/E47) –
Power requirements
E35/E37AC440–480V±10%, 60 Hz, 3ø 7.3 kVA (E35)/5.1 kVA (E37) ]1
Protective ground, leakage current: 10 mA at maximum–
E45/E47AC380–415V±10%, 50/60 Hz, 3ø 7.3 kVA (E45)/5.1 kVA (E47) ]1
Protective ground, leakage current: 10 mA at maximum–
E25/E27AC200–220V±10%, 50/60 Hz, 3ø 10 kVA (E25)/5.6 kVA (E27) ]1
Class-D ground (standard for robots), leakage current: 100 mA at maximumClass-A ground (for intrinsic explosion-proof safety circuits)
–
Installation environment
Ambient temperature (ºC) 0 - 45 –
Relative humidity (%) 35 - 85 (No dew, nor frost allowed) –
Teach pendantTFT color LCD display with touch-panel, E-Stop switch,
teach lock switch, Enable switch–
Operation panelE-stop switch, teach/repeat switch ]2, control power light
(Cycle start, motor-on, hold/run, and error rest are activated from the teach pendant.)
Cycle start switch, Motor on switch, Hold/Run switch, Error lamp,
Error reset switch.
External memory – USB Memory
External interface USB, Ethernet (100BASE-TX), RS232C –
]1: Power requirements ensure maximum operation of a robot, not those required for normal operations.]2: The E45/E47 comes with three switches to change between teach/teach 100%/repeat, as standard equipment.
15 16
Our robot is available in a “package cell” allowing production to commence almost instantly.
If you need to get your painting system operational quickly, Kawasaki painting package cells are available. These package cells arrive as a compact, ready-to-use units that can be easily installed in a limited space, allowing you to begin the painting process immediately.
Servo shuttle + KF193 Servo twister + KF121
Painting unit control panel
Line control panel
Peripheral EquipmentHigh quality, efficient spray painting can be achieved by combining high performance workpiece transfer and rotation devices, paint spray control systems of advanced technology and highly developed paint spray robots and atomizers.Kawasaki’s various types of peripheral equipment provide ideal paint spray facilities.
Package CellsTo meet customer needs, we offer packaged cells that come in various sizes and configurations, theses cells are named, servo twister, servo tombow, servo shuttle, servo spinner, servo turntable and servo wing.
Painting unit control panel (air panel)The painting unit control panel allows control of the changes to the discharge rate, atomizing air and air patterns to meet complex work applications.Functions such as automatic color change and automatic washing for each specified cycle could be incorporated to suit the customers needs.
Robot travel unitRobot travel unit synchronizes with robot motion by additional servo drives, thus allowing the painting process to take place on a moving component. Robot travel units can be used during the painting of automobiles, construction machinery, and septic tanks.
“KOSMOS” line control softwareIn painting processes where two or more robots are in operation, the KOSMOS line control panel provides real time status information and access to production management information.
Line monitoring functionThe LCD screen lets you observe the status of the entire system such as work-piece type, color, coating robot and peripheral unit operation, painting conditions, system errors etc.
Data setting functionThe graphical interface of the touch panel allows the setting and changing of the coating requirements and coating unit control panel. • Paint flow rate, atomizing air pressure, pattern air pressure and the other painting
requirement settings.• Time chart setting for color change, gun cleaning etc.• Program number setting for each work-piece type and color.• CCV number setting for each color
Statistical functionsAvailable data for production management include, production statistics, error statistics, paint consumption, etc.
Package cell
Robotcontroller
Painting booth
Servo Tombow
Manual operation box
Air panel
Safety fence
About 1,000, 1200, 1,400, 1,600 1,800
About
52
0
About
70
0
4-M8 Dp15
Table shaft details
(mm)
ø80
ø63
600
60
0
External View and Dimensions
Small sized painting applications
Servo TombowSpace saving and easy-to-install
1. Smooth movement Servo motion control provides smooth movement to
eliminate work slippage.
2. Higher painting quality For small cubical boxes (electronic appliances such as TV
cabinets, etc.), the spray gun can be oriented to each surface at a right angle. The distance between the gun and the surface can also be adjusted simply by entering a value. These features enable easy operation and enhance the painting quality.
3. Synchronous operation with the robot The Servo Tombow’s table rotation is synchronized with
the robot movements, assuring a uniform paint finish for cylindrical shaped components such as hot plates, wooden trays, automobile hubs etc. The Tombow table offers 360 degrees of rotation.
4. Preventing paint mist accumulation To reduce the problem of paint mist accumulation,
workpieces can be positioned above a water tank when spraying.
Specifications
Standard Heavy load carrying
Table load 20 kg x 2 Table 40 kg x 2 Table
No. of control axes Robot 6+Servo tombow 2
Control method Servo control
Teaching playback method PTP teaching+CP control
Position detection method Absolute encoder
Arm
Diameter (mm) 1,000, 1,200, 1,400, 1,600, 1,800
Operation angle (°) 180
Indexing time (sec) 2.0/180° 2.4/180°
Table
Operation angle Infinite revolution
Indexing angle (°) 90-deg and arbitrary angle
Indexing time (sec) 0.8/90° 1.2/90°
Uninterrupted rotary speed (rpm) Max. 90 Max. 45
Rotary direction Normal/reverse rotation
Explosion protectionAir pressurized explosion protection and intrinsically safe. Explosion-proof composite type (Expib II BT4 / Exib II BT4)
Mass (kg) Approx. 140 - 160
Color Munsell 10GY9/1 equivalent
Note: The standard arm lengths are 1,000 mm, 1,200 mm, 1,400 mm, 1,600 mm and 1,800 mm. The work loading table and loading fixtures to be prepared by the purchaser.
Small sized painting applications
Servo Tombow - REnhanced space efficiency
1. Space efficient The paint robot is installed at the center of the Servo
Tombow painting system, thereby achieving greater space efficiency.
2. Adaptability to different painting conditions The tables and arm can be positioned and speed-controlled
with a high level of precision. The tables can also be continuously rotated and fixed at any desired angle, making it possible to select the best painting method for the workpiece.
3. Enhanced paint quality There are few obstacles surrounding the tables, allowing the
paint robot to freely change its posture. The lack of obstacles also means that the airflow inside the booth does not become too turbulent. These advantages lead to an improved level of paint quality.
4. Ideal for automated transportation equipment This system attaches and removes workpieces behind the
paint robot. As a result, this system can be easily combined with automated transportation equipment that uses conveyors or delivery robots.
Robotcontroller
Painting booth
Servo Tombow - R
Manual operation box
Air panel
Safety fence
Specifications
Standard Heavy load carrying
Table load 20 kg x 2 Table 40 kg x 2 Table
No. of control axes Robot 6+Servo tombow 2
Control method Servo control
Teaching playback method PTP teaching+CP control
Position detection method Absolute encoder
Arm
Diameter (mm) 1,800, 2,000, 2,200, 2,600 1,800, 2,000, 2,200
Operation angle (°) 180
Indexing time (sec) 4/180°
Table
Operation angle Infinite revolution
Indexing angle (°) 90-deg and arbitrary angle
Indexing time (sec) 1.0/90° 1.7/90°
Uninterrupted rotary speed (rpm) Max. 120 Max. 45
Rotary direction Normal/reverse rotation
Explosion protectionAir pressurized explosion protection and intrinsically safe. Explosion-proof composite type (Expib II BT4 / Exib II BT4)
Mass (kg) Approx. 550–690 (excluding the manipulator base)
Color Munsell 10GY9/1 equivalent
Note : A set of work loading tables and loading fixtures are necessary. Install the Manipulator KF121 onto a tombow-R with an arm length of 1,800 mm or 2,000 mm. Install the Manipulator KF192/193/194 onto a tombow-R with an arm length of 2,200 mm or 2,600 mm.
4-M8 Dp15
Table shaft details
600ø63
ø80
1,0
00
(mm)
About 1,800, 2,000, 2,200, 2,600
About
89
0
About
71
0
External View and Dimensions
17 18
Package cell
Small sized painting applications
Servo TwisterA compact but sophisticated system
1. Small installation space The minimum installation space required for this system is
2,200 mm wide x 1,966 mm long for a 600 x 600 mm table. Such compactness allows you to install this system in a narrow hand-blowing booth.
2. Rotary table functions In spite of its small size the Servo Twister provides rotary
coating, indexed coating and rotary synchronization functions.
3. 6-axis robots The Servo Twister installation uses a 6-axis, articulated robot.
4. Shared coating program The integration of the robot and painting table into one unit
allows for programs to be shared by more than one robot.
5. Short installation time The servo twister cell can be built before delivery, so that the
installation time is as shortened and in production as soon as possible.
Robotcontroller
Painting booth
Servo Twister
Manual operation boxAir panel
Safety fence
135°
135°
ø80
ø63
(mm)
500 (Arm Length 650)600 (Arm Length 800)
50
0 (
Arm
Len
gth
65
0)
60
0 (
Arm
Len
gth
80
0)
About 650, 800
Ab
out
70
0
Ab
out
52
0
4-M8 Dp15Table shaft details
External View and DimensionsSpecifications
Standard
Table load 20 kg x 2 Table
No. of control axes Robot 6+Servo twister 2
Control method Servo control
Teaching playback method PTP teaching + CP control
Position detection method Absolute encoder
Arm
Length (mm) 650, 800
Operation angle (°) 135
Indexing time (sec) 1.8/135°
Table
Operation angle Infinite revolution
Indexing angle (°) 90-deg and arbitrary angle
Indexing time (sec) 0.8/90°
Uninterrupted rotary speed (rpm) Max. 90
Rotary direction Normal/reverse rotation
Explosion protection
Air pressurized explosion protectionand intrinsically safe.
Explosion-proof composite type(Expib II BT4 / Exib II BT4)
Mass (kg) 120
Color Munsell 10GY9/1 equivalent
Note : The work loading table and loading fixtures to be prepared by the purchaser.
Painting booth
Robotcontroller
Air panel
Safety fence
Manipulator base Manual operation box
Servo Shuttle
Servo Shuttle
4-M10 Dp20
Table shaft details
(mm)
4782,000, 2,700, 3,200, 4,000
55
0
240520
710
188
ø90
ø74
600
60
0
External View and Dimensions
Medium sized work-piece painting cell
Servo ShuttleUltimate “table painting” type
1. Improvement in productivity Servo motion provides high speed work transfer and table
rotation with shock-less smooth start and stop motion, and also enables continuous rotation tracking with robot and any stand-by position of feeder.
2. Higher coating quality Controlling the position of the table provides the optimum
painting position. This combined with the high-speed, high-precision robot with the servo shuttle enables high-quality painting.
3. Simple teaching The simple teaching function provided by the KF series
painting robot eliminates time-consuming program teaching.
4. Increased table load The system can be used for painting large TV cabinets,
sanitary ware, automobile instrument panels etc.
5. Simple installation This complete package is simple to install, but will provide
for the painting of the most complex of components.
Specifications
Standard Heavy load carrying
Table load 20 kg x 2 Table 60 kg x 2 Table
No. of control axes Robot 6+Servo shuttle 2
Control method Servo control
Teaching playback method PTP teaching + CP control
Position detection method Absolute encoder
ShuttleStroke (mm) 2,000, 2,700, 3,200, 4,000
Max. speed (mm/sec) 1,000
Table
Operation angle Infinite revolution
Indexing angle (°) 90-deg and arbitrary angle
Indexing time (sec) 0.8/90° 1.2/90°
Uninterrupted rotary speed (rpm) Max. 90 Max. 45
Rotary direction Normal/reverse rotation
Intermediate stop function The intermediate stop function and multiple coating control function are available.
Explosion protectionAir pressurized explosion protection and intrinsically safe. Explosion-proof composite type (Expib II BT4 / Exib II BT4)
Mass (kg) One side: 300 to 500
Color Munsell 10GY9/1 equivalent
Note : The work loading table and loading fixtures to be prepared by the purchaser.
19 20
Package cell
Painting booth
Servo Wing
Manual operation box
Robotcontroller
Air panel
Safety fence
(mm)
30° 1,300
30
06
80
672
2,6
70
450
1,300
ø82
ø160
ø104
ø10H7 +0.015 0
ø65H8 +0.04 05
(ø6
5H
8)
4-M8 Dp16
Dp15
Table shaft details
Pin hole for positioning
External View and Dimensions
Medium sized work-piece painting cell
Servo WingThe installation space for “Table Painting” was made even smaller.
1. Space Saving While suitable for workpieces of a larger size than in the
Servo Shuttle, the installation space is made smaller. Because the left and right workpieces are closer together, loading and unloading work is reduced.
2. Even Small-sized Robots Cope with Large Work-pieces.
Because there is one painting position, the distance between the workpiece and the robot becomes closer, making the robot possibly smaller than that in Servo Shuttle.
3. Less teaching work Because the left and right arms can be set for the same
painting positions (one position), a single program can be used, thus making the teaching time shorter.
4. Preventing paint mist accumulation Because the arms are slim with no fixed rails, painting can
be conducted above the water, reducing soiling of the booth. In addition, the airflow turbulence inside the paint booth can be minimized.
5. Short Construction Period This device is delivered pre-assembled. So, it can be
installed in as little as one day and you can start production immediately.
Specifications
Standard
Table load 30 kg x 2 Table
No. of control axes Robot 6+Servo wing 2
Control method Servo control
Teaching playback method PTP teaching + CP control
Position detection method Absolute encoder
ArmStroke (mm) 2,670
Indexing time (sec) 3.2
Table
Operation angle Infinite revolution
Indexing angle (°) 90-deg and arbitrary angle
Indexing time (sec) 1.2/90°
Uninterrupted rotary speed (rpm) Max. 90
Rotary direction Normal/reverse rotation
Intermediate stop functionThe intermediate stop function and multiple
coating control function are available.
Explosion protectionAir pressurized explosion protection and intrinsically safe. Explosion-proof composite type (Expib II BT4 / Exib II BT4)
Mass (kg) 970
Color Munsell 10GY9/1 equivalent
Note: The arm index time indicates the time of arm movement from the intermediate stop position to the painting position.
The arm index time varies depending on the intermediate stop position.
Servo Turntable
Loading/unloadingof work-piece
Safety fence
Painting booth
RobotcontrollerAir panel
External View and Dimensions
External View and Dimensions
Large sized work-piece painting cell
Servo TurntableComplete surface painting is possible with uninterrupted turntable rotation1. The integrated control of the robot and table allows any
painting position to be achieved according to the work shape.
2. The system can be applied to various types of painting such as synchronous control, arbitrary-angle indexing, paint spraying with continuous rotation of the table.
SpecificationsStandard Heavy load carrying
Table load (kg) Max. 500 Max. 1,000
No. of control axes Robot 6+Servo Turntable 1
Control method Servo control
Teaching playback method PTP teaching+CP control
Position detection method Absolute encoder
Table
Operation angle Infinite revolution
Indexing angle (°) 90-deg and arbitrary angle
Indexing time (sec) 2.5/90° 5/90°
Uninterrupted rotary speed (rpm) Max. 10 Max. 5
Rotary direction Normal/reverse rotation
Explosion protectionAir pressurized explosion protection and intrinsically safe.
Explosion-proof composite type (Expib II BT4 / Exib II BT4)
Mass (kg) 180 (without table jig)
Table diameter (mm) up to ø2,000
Color Munsell 10GY9/1 equivalent
Foot switch function(Option)
Uninterrupted normal rotation, rotation stop
Uninterrupted rotation, 45-deg., 90-deg., 180-deg.,
indexing (changeable indexing angle), rotation stop
27
0
(mm)
up to ø2,000
ø640
Floorconveyor
Servo Spinner
Safety fence
RobotcontrollerAir panel
Painting booth
Medium sized work-piece painting cell
Servo SpinnerA new dimension in “line coating”
1. Flexible component placement Choose the optimum painting posture for the workpiece,
and reduce contamination of the paint booth.
2. Uninterrupted painting Painting can be performed with the table rotating, thus
minimizing the robot’s wait time.
SpecificationsStandard Heavy load carrying
Table load (kg) 20 60
No. of control axes Robot 6+Servo Spinner 1
Control method Servo control
Teaching playback method PTP teaching+CP control
Position detection method Absolute encoder
Table
Operation angle Infinite revolution
Indexing angle (°) 90-deg and arbitrary angle
Indexing time (sec) 0.8/90° 1.1/90°
Uninterrupted rotary speed (rpm) Max. 90 Max. 45
Rotary direction Normal/reverse rotation
Explosion protection
Air pressurized explosion protection and
intrinsically safe. Explosion-proof composite
type (Expib II BT4 / Exib II BT4)
Mass (kg) 60
Color Munsell 10GY9/1 equivalent
4-M10Dp20
Table shaft details
ø134
(mm)
ø88
23
32
80
670
600(Standard) 750(Heavy load carrying)
60
0(S
tandar
d) 7
50
(Hea
vy load
car
ryin
g)
21 22