Kapitel 2 GB - klann-online.de · The unrivalled modular system of the KL-0039-Series, thanks to its universally combinable pressure and support sleeves, can be used in three different

Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1

Steering System

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Kapitel_2_GB.fm Seite 45 Mittwoch, 30. Juli 2014 11:56 11

(46) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1

Das KLANN Silentlager-Werkzeug KL-0039-Serie !!!!!

Das modulare Baukastensystem der KL-0039-Serie, mit den universell kombinierbaren Druck-/Stützhülsen, lässt sich auf drei unterschiedliche Art und Weisen anwenden: Mit einer Zugspindel, mit einem Pressrahmen oder mit einer Tischpresse

Silent-/Gelenklager Ausbau / Einbau mit einer ZugspindelAntrieb mechanischErmittlung der benötigten Teile und Zusammenstellen des Werkzeuges:

Antrieb hydraulischErmittlung der benötigten Teile und Zusammenstellen des Werkzeuges:

Silentlagerwerkzeug montieren

Silentlagerwerkzeug montieren

Silent-/Gelenklager ausbauen (der Einbau erfolgt nach dem gleichen Prinzip)

Silent-/Gelenklager ausbauen (der Einbau erfolgt nach dem gleichen Prinzip)

BundmutterAdapter

(mit Axiallager)

AdapterAdapter (M42 x 2)Hydraulik-Zylinder

Stützhülse

Stützhülse

Druckhülse

Druckhülse

Zugspindel

Zugspindel

Bundmutter

Bundmutter

Adapter(mit Axiallager)

Anwendungsfilm

The KLANN Silentboc Tool KL-0039- Series

The unrivalled modular system of the KL-0039-Series, thanks to its universally combinable pressure and support sleeves, can be used in three different ways: In conjunction with a pull spindle, a press frame, or a bench press

Silentbloc / Joint Bush Removal / Installation by means of a Pull SpindleMechanical Drive��

Hydraulic Drive��

Assembeling /Mounting the silentbloc tool

Assembeling /Mounting the silentbloc tool

Removing the silentbloc / joint bush (Installation follows the same principle)

Removing the silentbloc / joint bush (Installation follows the same principle)

Shoulder NutAdaptor

(with axial bearing)

AdaptorAdaptor (M42 x 2)Hydraulic cylinder

Support sleeve

Support sleeve

Pressure sleeve

Pressure sleeve

Pull spindle

Pull spindle

Shoulder Nut

Shoulder Nut

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Steering System

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The KLANN Silentboc Tool KL-0039- Series

�� "��#�� Universal use of the tool.� Substantial time and cost savings – as the required tool can easily and universally be assembled as needed.

Silentbloc / Suspension Ball Joint – Removal and Installation using a Press Frame�� Mounting the tool and pressing out the silentbloc / suspension ball joint� Identifying the necessary parts and assembling / mounting the tool:

Mount the tool as shown below and press out the silentbloc / suspension ball joint� Installation follows the same principle.

Measure outer bearing-Ø

Determine appropriate support sleeve

Measure inner bore-Ø of the retaining bore hole.

Determine appropriate pressure sleeve

Outer-Ø

Inne

r bor

e-Ø



PM

KL-0039-930 H Press Tool Set (short), with Hydraulic Cylinder 17 tKL-0039-930 H

Scope of Delivery:KL-0039-1701 Press Tool Set (long), with Hydr. Cyl. 17 tPart No. Description Qty.

KL-0039-1710 Guide pin (long), 10 mm 1




KL-0039-1730 Pressure-/support sleeve (long), Ø A: 30mm, Ø B: 22mm 1




















Technical Data:Inner length (press frame): 275 mm

Inner width (press frame): 115 mm

Max. load capacity of press frame: 12 t

Max. load capacity hydraulic cylinder: 17 t

Universally suitable for silentblocs, lower and upper ball joints, etc.

The press tool set KL-0039-930 H allows the quick, professional and saferemoval and installation of silentblocs, suspension ball joints, etc with Ø 30 - 59mm, to be performed directly on the vehicle without the need for dismounting theaxle or the wishbone. The 17 t hydraulic cylinder included in the set ensures theprofessional and trouble-free removal of silentblocs and joint bushes.The possibility to easily upgrade the tool set with other parts of theKL-0039-.. Series such as pull spindles and adaptors allows for a wide range ofapplications.

Scope of Delivery:KL-0039-930 H Press Tool Set (short), with Hydraulic Cylinder 17 tPart No. Description Qty.

KL-0039-1140 Press frame, short 1

KL-0040-2500 Hydraulic cylinder 17 t 1

KL-0039-1930 Pressure spindle M20 x 350 mm with O-ring 1

KL-0039-1002 Retainer adaptor for clamping nut and pressure spindle with O-ring 1

KL-0039-1601 Pressure/support sleeve set (short) 1

KL-0039-1701 Pressure/support sleeve set (long) 1

KL-0039-9000 Wooden plate 1

Scope of Delivery:KL-0039-1601 Press Tool Set (short), with Hydraulic Cylinder 17 tPart No. Description Qty.

KL-0039-1610 Guide pin (short), 10 mm 1




KL-0039-1630 Pressure-/support sleeve (short), Ø A: 30 mm, Ø B: 22 mm 1




















KL-0039-931 H Press Tool Set (short), without DriveKL-0039-931 H

Technical Date:Inner length (press frame) 275 mm

Inner width (press frame) 115 mm

Max. load capacity of press frame: 12 t

Universally suitable for silentblocs, upper and lower ball joints etc.

The press tool set KL-0039-931 H allows the quick, professional and saferemoval and installation of silentblocs, suspension ball joints, etc. with Ø 30 - 59mm to be performed directly on the vehicle without the need for dismounting theaxle or the wishbone. Used in conjunction with a hydraulic drive, the tool set ensures the professionaland trouble-free removal of silentblocs and joint bushes.The possibility to easily upgrade the tool set with other parts of theKL-0039-.., Series such as a mechanical drive with pull spindle, allows for awide range of applications

Scope of Delivery:KL-0039-931 H Press Tool Set (short) without DrivePart No. Description Qty.




KL-0039-1601 Pressure/support sleeve set (short) 1

KL-0039-1701 Pressure/support sleeve set (long) 1

KL-0039-9000 Wooden plate 1

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Steering System


Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (49)

Set of Pressure-/Support Sleeves Ø 30 / 22 - Ø 90 / 82 mm, (Short), 45 mm KL-0039-160KL-0039-160

Designed to press in and press out silentblocs, shafts, bushes etc. Used inconjunction with the tools of the KL-0039-.. Series.

Scope of Delivery: KL-0039-160 Pressure/Support Sleeve Set, Ø 30 - 90 mm (short) 45 mm

Part No. Description Qty. Part No. Description Qty.

KL-0039-1630 Pressure-/Support sleeve, short, Ø 30 / 22 mm 1 KL-0039-1662 Pressure-/Support sleeve, short, Ø 62 / 54 mm 1















KL-0039-1660 Pressure-/Support sleeve, short, Ø 60 / 52 mm 1

Set of Pressure-/Support Sleeves KL-0039-160 E Set of Pressure-/Support Sleeves KL-0039-160 K

As KL-0039-160, however, with Foam insert.See Page 10-36.

As KL-0039-160, however, with Foam insert and Plastic Storage case.See Page 10-36.

Pressure/Support Sleeve Set, Ø 30 - 90 mm (long), 115 mm KL-0039-170KL-0039-170

Designed to press in and press out silentblocs, shafts, bushes etc. Used inconjunction with the tools of the KL-0039-.. Series.

Scope of Delivery: KL-0039-170 Pressure/Support Sleeve Set, Ø 30 - 90 mm (long) 115 mm

Part No. Description Qty. Part No. Description Qty.

KL-0039-1730 Pressure-/Support sleeve, long, Ø 30 / 22 mm 1 KL-0039-1762 Pressure-/Support sleeve, long, Ø 62 / 54 mm 1















KL-0039-1760 Pressure-/Support sleeve, long, Ø 60 / 52 mm 1

Set of Pressure-/Support Sleeves KL-0039-170 E Set of Pressure-/Support Sleeves KL-0039-170 K

As KL-0039-170, however, with Foam insert.See Chapter 10-37.

As KL-0039-170, however, with Foam insert and Plastic Storage case.See Chapter 10-37.

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KL-0043-861 A Pressing Device with Hydraulic CylinderKL-0043-861 A

KL-0043-860 A

KL-0043-8610

KL-0043-8691 A

Suitable for VW T4 front axle upper ball joint.

The KL-0043-861 A pressing device enables the specified upper ball joints to beremoved and replaced within just 30 minutes without the need for removing the upperwishbone from the vehicle.Advantages: Large time savings (2 - 3 hours) Simple and precise to use. All components are available individually as spare parts.

Scope of Delivery: KL-0043-861 A Pressing Device with Hydr. Cyl. VW-T4Part No: Description Qty



KL-0043-860 A Pressing device VW-T4, without hydraulic cylinder 1

Scope of Delivery: KL-0043-860 A Pressing Device VW-T4, without Hydr. Cyl.Part No. Description Qty.

KL-0043-8610 Press frame 1

KL-0043-8691 A Sleeve set VW-T4 1

Scope of Delivery: KL-0043-8610 Press FramePart No. Description Qty.

KL-0039-1144 Base plate 2¼"-14 UNS 1

KL-0039-1144 V Base plate 2¼"-14 UNS (reinforced design) 1

KL-0215-4004 Tie rods (frame) 2

KL-0049-3004 Hex nut M18 4

KL-0043-8601 Adaptor 2¼"-14 UNS to Ø 60 mm 1

Scope of Delivery: KL-0043-8691 A Sleeve Set VW-T4Part No. Description Qty.

KL-0043-8661 Lower Sleeve VW-T4 1

KL-0043-8662 A Upper Sleeve VW-T4 1

KL-0326-15 Hydraulic Press Tool Set (German Utility Model)KL-

See Page 4-26.

KL-0043-8611 A Upgrade Kit for Pulling Device KL-0215-4.. SeriesKL-0043-8611

Suitable for VW T4 front axle upper ball joint.

The upgrade kit KL-0043-8611 allows the silentbloc pulling device of theKL-0215-4... Series also to be used for replacing the upper ball joint at the front axleon VW T4 vehicles.

Scope of Delivery:KL-0043-8611 A Upgrade Kit for Pulling Device KL-0215-4.. Series, VW T4 Part No. Description Qty

KL-0039-1144 V Base Plate 2¼"-14 UNS (reinforced design) 1

KL-0043-8601 Adaptor 2¼"-14 UNS to Ø 60 mm 1

KL-0043-8661 Sleeve (lower) VW-T4 1

KL-0043-8662 A Sleeve (upper) VW-T4 1

KL-0039-762 Pressing Device with Hydraulic CylinderKL-0039-762

KL-0039-7620

KL-0039-7623

Designed for the BMW 3-Series (E36), front axle wishbone.

The KL-0039-762 pressing device enables the quick and trouble-free removal andinstallation of the specified outer suspension ball joint on the lower wishbone.The removal and replacement of the outer suspension ball joint can also be performedin-situ on the vehicle within just a few minutes, with the wishbone in place.

Scope of Delivery: KL-0039-762 Pressing Device with Hydr. Cyl. BMW E36Part No. Description Qty.

KL-0039-7620 Press Tool Set (short), BMW E36, without drive 1

KL-0040-2500 Hydraulic Cylinder 17 t 1

Scope of Delivery: KL-0039-7620 Pressing Device without Hydr. Cyl. BMW E36Part No. Description Qty.

KL-0039-7623 Sleeve Set (short), BMW E36 1

KL-0039-1140 Press Frame (short) 1

KL-0039-1002 Retainer Adaptor for clamping nut and pressure spindle with O-Ring 1


Scope of Delivery: KL-0039-7623 Set of Sleeves, BMW E36Part No. Description Qty.

KL-0043-8288-1 Pressure sleeve for BMW E36 1

KL-0043-8289-1 Support sleeve for BMW E36 1

KL-0039-1648 Pressure-/Support sleeve (short), Ø 48 mm 1

KL-0039-1658 Pressure-/Support sleeve (short), Ø 58 mm 1


Steering System


Hydraulic Press Tool Set (German Utility Model) KL-0326-10 AKL-0326-10 A

KL-0326-1000

KL-0326-101 AKL-0326-100 A

KL-0326-112 A

KL-0326-131 A

W163 (M-Class)

W124, W201(190 Series)

W211 (E-Class)W220 (S-Class)

Application Video

Suitable for Mercedes W201 (190 Series), W124 (E-Class), W211 (E-Clas),W219 (CLS), W220 (S-Class), W230 (SL) front axle, and W163 (M-Class)front and rear axle.

The hydraulic press tool set KL-0326-10 A enables the specified suspension balljoints on the lower wishbone to be pressed in and pressed out quickly andwithout any trouble. Removal and installation of the suspension ball joints canoften be carried out in-situ on the vehicle within just a few minutes, withouthaving to dismount the wishbone.

Scope of Delivery:KL-0326-10 A Hydraulic Press Tool Set Mercedes

Part No. Description Qty.

KL-0326-100 A Hydraulic Press Frame 1

KL-0326-112 A Set of Sleeves (W163 / W211 / W219 / W220 / W230) 1

KL-0326-1314 Pressure Sleeve (W124 / W201) 1

KL-0326-1311 Pressure Ring 3 1

Scope of Delivery:KL-0326-100 A Hydraulic Press Frame, Mercedes





Scope of Delivery:KL-0326-101 A Hydraulic Press Tool Set (Suspension Ball Joint Mercedes), without Drive


KL-0326-1000 Press frame (without drive and sleeves) 1

KL-0326-112 A Set of sleeves (W163 / W211 / W219 / W220 / W230) 1

KL-0326-1314 Pressure sleeve Ø 56 mm (installation W124 / W201) 1

KL-0326-1311 Pressure ring (removal W124 / W201) 1

Scope of Delivery:KL-0326-1000 Press Frame



KL-0326-1002 B Guide rail 1

KL-0326-1003 B Hexagon socket screw M12 x 20 mm 2

Scope of Delivery:KL-0326-102 A Hydraulic Press Tool Set (Suspension Ball Joint Mercedes), without Drive


KL-0326-1000 Press Frame 1

KL-0326-112 A Set of Sleeves (W163 / W211 / W219 / W220 / W230) 1

Scope of Delivery:KL-0326-112 A Sleeve Set (Mercedes W163 / W211 / W219 / W220 / W230)


KL-0326-1111 Support ring 1 with O-ring 1

KL-0326-1312 A Support ring 4 with O-ring 1

KL-0039-1634 Pressure/Support sleeve short Ø 34 mm 1



KL-0326-1313 A Sleeve (removal) 1

Scope of Delivery:KL-0326-131 A Sleeve Set, Mercedes W124 / W201


KL-0326-1311 Pressure ring 3 with O-ring 1


KL-0326-1313 A Sleeve Ø 60 mm 1

KL-0326-1314 Pressure sleeve Ø 56 mm 1

Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1 (51) 2-07


KL-0326-11 A Pressing Device with Hydraulic Cylinder (German Utility Model)KL-0326-11 A

KL-0326-1000

KL-0326-111 A

Specifically designed for Mercedes M-Class (W163).

The pressing device KL-0326-11 A enables suspension ball joints on the lowerwishbone to be pressed in and pressed out quickly and without any trouble.Removal and installation of the suspension ball joint can often be carried out insitu on the vehicle within just a few minutes, without having to dismount thewishbone.

Scope of Delivery:KL-0326-11 A Hydraulic Press Tool Set Mercedes W163

Part-No. Description Qty.

KL-0326-111 A Sleeve set (W163) 1

KL-0326-1000 Press Frame 1



Scope of Delivery:KL-0326-111 A Sleeve Set, Mercedes W163



KL-0039-1642 Press/Support sleeve short Ø 42 mm 1

KL-0326-1313 A Sleeve Ø 60 mm 1

KL-0326-20 4-Pin Lock Nut SocketKL-0326-20

Suitable for Mercedes M-Class (W163).

For tightening the suspension ball joint fastening nut on the steering knuckle.

Technical Data:

Outer diameter : 63.0 mm

Inner diameter : 52.5 mm

Tooth Width: 7.5 mm

Weight: 500 g

KL-0326-12 A Pressing Device with Hydraulic Cylinder (German Utility Model)KL-0326-12 A

KL-0326-1000

KL-0326-111 A

Specifically designed for Mercedes W211 (E-Class), W219 (CLS), W220(S-Class), W230 (SL) .

The KL-0326-12 A pressing device enables suspension ball joints on the lowerwishbone to be pressed in and pressed out quickly and without any trouble.Removal and installation of the suspension ball joint can often be carried out insitu on the vehicle within just a few minutes, without having to dismount thewishbone.

Scope of Delivery: KL-0326-12 A Pressing Device, Mercedes W211 / W220, with Hydr. Cyl.


KL-0326-121 A Sleeve set (W211 / W219 / W220 / W230) 1







KL-0326-1312 A Support ring 4 with O-ring 1




Steering System


PM

Pressing Device with Hydraulic Cylinder (German Utility Model) KL-0326-13 AKL-0326-13 A

KL-0326-1000

KL-0326-111 A

Specifically designed for Mercedes W124, W201 (190 Series).

The KL-0326-13 A pressing device enables suspension ball joints on the lowerwishbone to be pressed in and pressed out quickly and without any trouble.Removal and installation of the ball joint can often be carried out in situ on thevehicle within just a few minutes, without having to dismount the wishbone.

Scope of Delivery: KL-0326-13 A Pressing Device, Mercedes W124 / W201, with Hydr. Cyl.


KL-0326-131 A Sleeve Set (W124 / W201) 1






KL-0326-1311 Pressure ring 3 with O-ring 1


KL-0326-1313 A Sleeve Ø 60 mm 1

KL-0326-1314 Pressure sleeve Ø 56 mm 1

Hydraulic Press Tool Set (German Utility Model) KL-0326-14KL-0326-14

KL-0326-100 A

KL-0326-141

Suitable for Mercedes W211 (E-Class, from 2002 onwards), W219 (CLS),W220 (S-Class) and W230 (SL) front axle.

The hydraulic press tool set KL-0326-14 allows the stabilizer coupling rod balljoint on the lower wishbone to be pressed in and pressed out quickly and withoutany trouble. Removal and installation of the ball joint can be carried out in situ on the vehiclewithin just a few minutes, without having to dismount the wishbone.

Scope of Delivery:KL-0326-14 Hydraulic Press Tool Set Mercedes


KL-0326-100 A Hydraulic press frame Mercedes 1

KL-0326-141 Sleeve set W211 / W220 1

Scope of Delivery:KL-0326-141 Sleeve Set, Mercedes W211 / W220


KL-0326-1411 Adaptor ring 5 with 0-ring 1

KL-0039-1640 Pressure/ support sleeve, short, Ø 40 / 32 mm 1

KL-0350-5102 Pressure sleeve 1

Hydraulic Press Tool Set, without Hydr. Cyl. in a Foam Insert (German Utility Model) KL-0326-160 EKL-0326-160 K

Scope of Delivery: KL-0326-160 E Hydraulic Press Tool Set


KL-0326-160 Hydraulic Press Tool Set, without Hydr. Cyl. 1

KL-4999-1319 Foam insert 1

The KL-0326-160 E hydraulic press tool set is used in conjunction with ahydraulic pump (such as KL-0215-35 M25) and the KL-0040-2500 hydrauliccylinder, thus allowing for the quick and easy extraction/insertion of the upper/lower ball joints that are found on the lower wishbone.

The tool control foam insert of the KL-4999-131..-Series is designed tokeep the tools of the KL-0326-.. Tool Series always properly organised andwell protected. The module can conveniently be stored in a workshoptrolley such as the KL-4999-120 but also fits snugly in the robust stackableplastic storage cases of the KL-4999-139..-Series. This ingenious toolstorage system from KLANN allows you to find the tool you need quicklyand easily, and to identify missing tools at a glance. As a result, repairs canbe carried out more efficiently - saving you time and money. The foaminsert is provided with specifically tool-shaped spaces to ensure that toolsare safely stored and can be taken out and put back in place with ease.



KL-0626-10 Pressing Device with Hydraulic Cylinder KL-0626-10

KL-0626-100

Suitable for Ford Transit from 2002 onwards, front axle.

The KL-0626-10 pressing device enables the specified suspension ball joints tobe pressed out of or into the wheel bearing housing quickly and without anytrouble. The removal and installation of the ball joint can be carried out in-situ onthe vehicle within just a few minutes, without having to dismount the wheelbearing housing.

Scope of Delivery: KL-0626-10 Pressing Device, Ford Transit, with Hydr. Cyl.


KL-0626-100 Pressing device, Ford Transit, without hydraulic cylinder 1


KL-0039-1930 Pressure spindle 1

Scope of Delivery: KL-0626-100 Pressing Device, without Hydr. Cyl.



KL-0626-1002 Collar screw 1

KL-0174-559 Adaptor 2¼"-14 UNS to 2¼"-14 UNS 1

KL-0626-1003 Pressure piece (removal) Ø 38 mm 1

KL-0626-1004 Support sleeve (removal) Ø 66.5 mm 1

KL-0626-1005 Support sleeve (installation) Ø 54 mm 1

KL-0626-1006 Pressure piece (installation) Ø 56 mm 1

KL-0039-750 Pressing Device with Hydraulic Cylinder (Pat. e.g. US-Patent 7,020,944)KL-0039-750

KL-0039-7500

KL-0039-7503

Designed to change suspension ball joints on Mercedes Sprinter (901 -904) models from 1995 to 2006 and on VW LT (2D) models from 1996 to2006.

The pressing device KL-0039-750 used in conjunction with the hydraulic pumpKL-0215-35 M25 or KL-0215-37 M25 enables the quick and trouble-freepushing out and pressing in of the suspension ball joints on the lower wishbone.Removal and installation of the ball joints can be performed in-situ on the vehiclewithin a just few minutes, without having to dismount the wishbone.

Note: Two different wishbones with two different suspension ball joints are fitted to Mercedes Sprinter and VW LT.

Scope of Delivery: KL-0039-750 Pressing Device with Hydr. Cyl.,


KL-0039-7500 Pressing device MB Sprinter without Hydraulic Cylinder 1


Scope of Delivery: KL-0039-7500 Pressing Device without Hydr. Cyl.

Part No: Description Qty.

KL-0039-7503 Sleeve set, MB Sprinter 1

KL-0039-1140 Press frame (short) 1



Scope of Delivery: KL-0039-7503 Sleeve Set, MB Sprinter / VW LT (2D)


KL-0039-1823 Support Sleeves with clamping disc for MB Sprinter 1

KL-0039-1662 Press-/Support sleeve, short, Ø 62 mm 1

KL-0039-1762 Press-/Support sleeve, long, Ø 62 mm 1

KL-0039-1824 Press sleeve 1

KL-0039-7535 Upgrade Kit for KL-0039-750KL-0039-7535

Suitable for Mercedes Sprinter (W906) from 2006 onwards and VW Crafter(2E/2F) from 2006 onwards, suspension ball joints on the front lowerwishbone.

The upgrade kit KL-0039-7535 enables the pressing device KL-0039-750 alsoto be used on Mercedes Sprinter (W906) models from 2006 onwards and VWCrafter (2E/2F) models from 2006 onwards.

Scope of Delivery: KL-0039-7535 Upgrade Kit for KL-0039-750


KL-0039-1828-1 Support sleeve for shoulder Ø 60 mm 1



Steering System


Pressing Device with Hydraulic Cylinder (Patented) KL-0039-753KL-0039-753

KL-0039-7534

KL-0039-7533

KL-0039-7530

Suitable for Mercedes Sprinter (W906) from 2006 onwards and VW Crafter(2E/2F) from 2006 onwards, suspension ball joint on the front lowerwishbone.

The pressing device KL-0039-753 used in conjunction with hydraulic pumpKL-0215-35 M25 or KL-0215-37 M25 enables the specified suspension balljoints to be pressed into and pressed out from the lower wishbone quickly andwithout any trouble. Removal and installation of the suspension ball joint can becarried out in-situ on the vehicle, within just a few minutes, without having todismount the wishbone.

Scope of Delivery: KL-0039-753 Pressing Device with Hydr. Cyl.


KL-0039-7530 Pressing device without Hydraulic Cylinder, Mercedes 1




KL-0039-7533 Sleeve set, Mercedes Sprinter, (W906) / VW Crafter (2E/2F) 1

KL-0039-1140 Press frame, lightweight, short 1

KL-0039-1002 Retainer adaptor for clamping nut and pressure spindle 1

KL-0039-1930 Pressure spindle M20 x 350 mm 1

Scope of Delivery: KL-0039-7533 Sleeve Set


KL-0039-7534 Support sleeve with clamping washer, Mercedes Sprinter 1


KL-0039-1762 Pressure sleeve, long, Ø 62 mm 1

KL-0039-1662 Support sleeve, short, Ø 62 mm 1

Scope of Delivery: KL-0039-7534 Support Sleeve with clamping washer


KL-0039-1823-3 Clamping washer 1

KL-0039-1828-1 Support sleeve for shoulder Ø 60 mm 1

KL-0039-1823-4 Hexagon socket screw M10 x 120 mm 1

KL-0039-1823-5 Spacer tube 1

Pressing Device with Hydraulic Cylinder KL-0039-752KL-0039-752

KL-0039-7523

KL-0039-7520

Suitable for the Mercedes 190-Series (W201) W124 and W129, suspensionball joint on the front lower wishbone.

The KL-0039-752 pressing device used in conjunction with a hydraulic pumpsuch as KL-0215-35 M25 enables a suspension ball joint to be quickly and easilypressed into and pressed out of the lower wishbone. Removal and installation ofthe specified ball joint can be carried out in situ on the vehicle within just a fewminutes, without the need for removing the wishbone from the vehicle.

Scope of Delivery: KL-0039-752 Pressing Device with Hydraulic Cylinder


KL-0039-7520 Pressing device without Hydraulic Cylinder, Mercedes 1




KL-0039-7523 Sleeve set (short) Mercedes 1

KL-0039-1140 Press frame (lightweight, short) 1



Scope of Delivery: KL-0039-7523 Sleeve Set




KL-0039-1760 Press-/Support sleeve, long, Ø 60 mm 1



KL-0039-710 Pressing Device with Hydraulic Cylinder KL-0039-710

E Removing the upper ball joint

E Installing the upper ball joint

E Removing the lower ball joint

E Installing the lower ball joint

KL-0039-7100

KL-0039-712

KL-0039-722

KL-0039-732

Suitable for Renault Master II (1998 onwards) and Vauxhall/Opel Movano I(1998 onwards), front axle

The KL-0039-710 pressing device in conjunction with the hydraulic pumpKL-0215-35 M25 or KL-0215-37 M25 allows for the quick, professional and saferemoval and installation of the suspension ball joints on the front upper and lowerwishbone. This tool enables even heavily corroded ball joints to be pushed out and replacedwithin just a few minutes.The removal of the upper or lower wishbone is not necessary.

Advantages: Substantial saving of time, approx. 1 to 2 hours Quick and professional pressing out and pressing in of suspension ball joints Hydraulic cylinder (17 t) KL-0040-2500 can universally be used on other KLANN tools to exert thrust or compression force.

Scope of Delivery:KL-0039-710 Pressing Device with Hydraulic Cylinder


KL-0039-7100 Pressing device without Hydr. Cyl. Renault Master 1


Scope of Delivery:KL-0039-7100 Pressing Device without Hydraulic Cylinder



KL-0039-1930 Pressure spindle M20 x 350 mm with O-Ring 1

KL-0039-1002 Retainer Adaptor for clamp nut and pressure spindle 1

KL-0039-712 Pressure- / Support Sleeve Set Renault Master 1

Scope of Delivery:KL-0039-712 Sleeve Set


KL-0039-722 Sleeve Set (short) upper suspension ball joint 1

KL-0039-732 Sleeve Set (short) lower suspension ball joint 1

Scope of Delivery:KL-0039-722 Sleeve Set, Upper Suspension Ball Joint


KL-0039-1644 Pressure- / support sleeve, short, Ø 44 mm 1

KL-0039-1764 Pressure- / support sleeve, long, Ø 64 mm 1

KL-0039-1820 Support Sleeve for Renault Master 1


Scope of Delivery:KL-0039-732 Sleeve Set, Lower Suspension Ball Joint


KL-0039-1821 Pressure- / support sleeve 1





Steering System



E Removing the upper ball joint

E Installing the upper ball joint

KL-0039-721

KL-0039-722

Suitable for Renault Master II (1998 onwards) and Vauxhall/Opel Movano I (1998 onwards).

The KL-0039-720 pressing device used in conjunction with the hydraulic pumpKL-0215-35 M25 or KL-0215-37 M25 allows for the quick, professional and saferemoval and installation of suspension ball joints on the front upper wishbone. This tool enables even heavily corroded ball joints to be pushed out and replacedwithin just a few minutes.The removal of the upper wishbone is not necessary.



KL-0039-721 Pressing device without Hydr. Cyl., Renault Master 1





KL-0039-1930 Retainer adaptor for clamp nut and pressure spindle 1


KL-0039-722 Sleeve Set (short), Renault Master upper ball joint 1

Scope of Delivery:KL-0039-722 Sleeve Set, Upper Suspension Ball Joint




KL-0039-1820 Support Sleeve for Renault Master 1



E Removing the lower ball joint

E Installing the lower ball joint

KL-0039-731

KL-0039-732

Suitable for Renault Master II (1998 onwards) and Vauxhall/Opel Movano I (1998 onwards).

The KL-0039-730 pressing device used in conjunction with the hydraulic pumpKL-0215-35 M25 or KL-0215-37 M25 allows for the quick, professional and saferemoval and installation of the suspension ball joints on the front lowerwishbone. This tool enables even heavily corroded ball joints to be pushed out and replacedwithin just a few minutes.The removal of the upper wishbone from the vehicle is not necessary.



KL-0039-731 Pressing device without Hydr. Cyl., Renault Master 1




KL-0039-1140 Press frame, (lightweight, short) 1

KL-0039-1930 Pressure spindle M20 x 350 mm with O-Ring 1


KL-0039-732 Sleeve Set, lower suspension ball joint, Renault Master 1

Scope of Delivery:KL-0039-732 Sleeve Set, Lower Suspension Ball Joint








KL-0711-11 L Pressing Device with Hydraulic Cylinder KL-0711-11 L

KL-0711-110 L

KL-0711-111

Designed for Volvo S40 / V40, front axle wishbone.

Allows for the quick and easy removal and replacement of suspension ball joints. Ball joints can be removed and installed in situ on the vehicle within just a fewminutes, without having to dismount the wishbone.This tool enables even heavily corroded ball joints to be pushed out and replacedquickly and without any trouble.

Scope of Delivery: KL-0711-11 L Pressing Device with Hydraulic Cylinder, Volvo S40 / V40


KL-0711-110 L Pressing device without Hydr. Cyl., Volvo S40 / V40 1


Scope of Delivery:KL-0711-110 L Pressing Device without Hydraulic Cylinder, Volvo S40 / V40



KL-0711-111 Sleeve set, Volvo S40 / V40 1

KL-0039-1002 Retainer adaptor for clamping nut and pressure spindle 1


Scope of Delivery:KL-0711-111 Set of Sleeves, Volvo S40 / V40


KL-0711-1111 Pressure-/support sleeve, short, Ø 38 mm 1

KL-0039-1754 Pressure-/support sleeve, long, Ø 54 mm 1

KL-0039-1750 Pressure-/support sleeve, long, Ø 50 mm 1

KL-0039-1654 Pressure-/support sleeve, short, Ø 54 mm 1

KL-0250-40 Extractor for Clamping Bolt and Ball Joint (Pat. e.g. US-Patent 6,546,610) KL-0250-40

Scope of Delivery:KL-0250-40 Extractor for Clamping Bolt and Ball Joint


KL-0250-4001 A Tool body 1

KL-0250-4002 Thread adaptor (with large bore) 1

KL-0250-4005 Pressure screw M10x1.25 x 95 mm 1

KL-0250-4011 Housing 1

KL-0250-4012 Pressure drift I (Length 78 mm) 1

KL-0250-4013 Nut 1

KL-0250-4014 Pressure drift II (Length 98 mm) 1

KL-0250-4015 Pressure drift III (Length 118 mm) 1

Application Video

Suitable for Audi A4 (until 2000) / VW Passat front axle (until 2005).Designed to remove the upper wishbone pivot pin from the steeringknuckle clamping bore.

Removing the upper clamping bolt and the two pivot pins from the steeringknuckle has always presented technicians with problems, especially whencomponents are heavily corroded in place.Not only is the usual technique using hammer, welding torch, angle grinder anddrift time-consuming and arduous, but there is also the risk of damaging steeringknuckles, pivot pins and wishbone struts.The extractor KL-0250-40 with its proper pressure unit is designed to allow forthe quick and professional extraction of the hex clamping bolt and pivot pins. The tool is suitable for both right-hand and left-hand wheel suspensions.

Application example: Mount tool with pressure unit to steering knuckle (with pressure drift I inserted). Drive hex nut by means of an impact wrench and push back the hex clamping bolt. The loosening process takes place with a loid noise. Extract the hex clamping bolt with the pressure unit in 3 working stages. For this, insert the pressure drifts II + III one after another. Pull out the hex clamping bolt completely. In case it is still not possible to extract the entire hex clamping bolt, use the supplement pressure drift set KL-0250-402 to press it out completey. Remove the hex nut. Completely remove the pressure drift so that the clamping bore is clear. Using the pressure spindle, push out both pivot pins from the clamping bore.

Advantages: High cost savings. Substantial time savings of approximately 2 to 3 hours. No risk of damage to suspension components.

Technical Data:

Weight: 2.4 kg


Steering System


Upgrade Pressure Drift Set KL-0250-402KL-0250-402

Used to press the hex clamping bolt completely out of the clamping bore.

Scope of Delivery: KL-0250-402 Upgrade Pressure Drift Set


KL-0250-4016 Pressure drift IV (Lenght 138 mm) 1

KL-0250-4017 Pressure drift V (Length 158 mm) 1

KL-0250-4018 Pressure drift VI (Length 178 mm) 1

Pressure Drift Puller KL-0250-403KL-0250-403

The pressure drift puller KL-0250-403 enables pressure drifts to be pulled out ofthe tool body.

Extractor with Extraction Device for Clamping Bolt (German Utility Model) KL-0250-41 KAKL-0250-41 KA

Technical Data:

Weight: 8.2 kg

Suitable for Audi A4 (8E) and A6 (2004 onwards).Essential tool for the professional extraction of the upper wishbone pivot pin clamping bolt from the steering knuckle clamping bore.

Removing the upper clamping bolt from the steering knuckle has always presentedautomotive technicians with problems, and this is particularly the case when thecomponents are heavily corroded in place.Not only is the usual technique using hammer, welding torch, angle grinder anddrift time-consuming and arduous, but there is also the risk of damaging steeringknuckles, pivot pins and wishbone struts.The extractor KL-0250-41 KA with its proper pressure unit and extractiondevice, enables the quick and professional extraction of hex clamping bolts. Theextraction device is used to pull out the loosened hex clamping bolt.The tool is suitable for both right-hand and left-hand wheel suspensions.

Application example: Mount extractor with pressure unit and fixing unit to steering knuckle. Screw in the hex nut of the pressure unit using special socket 24 mm (waf) and a ½“-impact wrench. The hex clamping bolt is pressed out. The loosening process takes place with a loud noise. Remove extractor. Mount extraction device to extract the loosened clamping bolt. Screw in the hex nut of the extraction device using the special socket 24 mm (waf) and remove the hex clamping bolt completely.

Advantages: High cost savings. Substantial time savings of approximately 2 to 3 hours. No risk of damage to suspension components.

Scope of Delivery: KL-0250-41 KA Extractor with Extraction Device for Clamping Bolt


KL-0250-410 Extractor for clamping bolt 1

KL-0250-416 Extraction device for clamping bolt size 16 mm 1

KL-0250-417 Upgrade Kit Audi A6 1

KL-0250-4190 Plastic storage case 1

Pivot Pin Removal Tool KL-0250-42KL-0250-42

Suitable for Audi A4 (2001 onwards) and Audi A6 (2004 onwards).

This tool is designed to punch out pivot pins from wishbone struts.

Accessories (on demand):

1993 U-20 CODE:1436686 - Reversible ratchet

DMK 200 CODE:2641240 - Torque Wrench Dremaster 40 - 200 Nm


(60) Copyright KLANN-Spezial-Werkzeugbau-GmbH, Germany - 8.E1

KL-0165-Serie Gelenkabdrücker (Pat.)

Patentiert

� Stufenlos auf die benötigte Gelenkzapfenhöhe einstellbar.

Verlängerte T-Stellschraube und Druckspindel zum vergrößern des Maß “c“ optional erhältlich

c

Druckspindel und Kugelpfanne sind auswechselbar und können

von oben oder von unten eingesetzt werden.

Das Maß “c“ läßt sich durch Umdrehen des Druckhebels verkleinern!

c

c

Auswechselbare Gabel zum schnellen und einfachen Einstellen auf die gewünschte Gelenkkopfgröße

� Alle Einzelteile als Ersatzteile lieferbar.

� Druckhebel und Gabel geschmiedet.

� Druckschraube 19 mm Antriebssechskant und Sicherheitsbund um ein Abrutschen der Antriebswerkzeuge zu verhindern.

� Durch 90°-Drehung auswechselbare Gabeln mit T-Bolzen Arretierung.

� Umfangreiches Gabel-Sortiment für die unterschiedlichsten Kugelgelenkverbindungen.

� In Deutschland gefertigtes Qualitätsprodukt.

Optionales Zubehör:

1993 U-20 CODE:1436686 - Umschaltknarre

DMK 200 CODE:2641240 - Drehmomentschlüssel Dremaster 40 - 200 Nm

KL-0165-Series Ball Joint Extractors $%�&��&�&�'#�%��*+"�,+��24

Patented

��7�� 8��&

Extended T-adjusting spindle and pres-sure spindle for enlarging the dimension

“c“are available as accessories.

c

Pressure spindle and ball socket are replaceable and can

be inserted from the top or from the bottom.

Dimension “c“can be reduced by turning round the pressure lever!

c

c

Interchangeable forks enable quick and easy adjustment to the required

ball joint head size.

� All components are � ��&

� Forged pressure lever � �� ;&

� Pressure spindle driven by a 19 mm hexagon and provided with a safety shoulder to prevent � ��&

� Forks are removable by a 90° rotation and feature a � ��;��&

� A wide range of forks for the most different kinds of ball joint connections is available as � ��&

� High-quality product � ��<��&

c = 65 mm (at size 1 and 2)




2-16



Steering System

(61)

KL-0165-Serie(Pat.)Gelenkabdrücker

KL-0165-12Mercedes W140 (S-Klasse)

Vorderachse etc.

KL-0165-14VW T4

Spurstangengelenk

KL-0165-14Audi A4 / VW Passat

Führungsgelenk

KL-0165-20Mercedes W202 (C-Klasse)

Spurstangengelenk etc.

KL-0165-22VW-Touareg

Spurstangengelenk etc.

KL-0165-25Mercedes W230 (SL)Unteres Traggelenk


Traggelenk etc.

KL-0165-23Mercedes G-Modell

Umlenkhebel vom Lenkgetriebe etc.

KL-0165-Series$%�&��&�&�'#�%��*+"�,+��24Ball Joint Extractors

KL-0165-12Mercedes W140 (S-Class)

Front axle etc.

KL-0165-14VW T4

Track rod joint

KL-0165-14Audi A4 / VW Passat

Upper ball joint

KL-0165-20Mercedes W202 (C-Class)

Track rod joint etc.


Track rod joint etc.

KL-0165-25Mercedes W230 (SL)

Lower suspension ball joint


Suspension ball joint etc.

KL-0165-23Mercedes G-Model

Steering box reversing lever etc.

2-17



KL-0165-0 K Ball Joint Extractor Set (Size 1) (Pat. e.g. US-Patent 5,906,034)KL-0165-0 K

Suitable for passenger cars and small trucks, e.g. with fork KL-0165-1201 for: Mercedes S-Class (W220) and W140 upper/ lower ball joint, front axle; VW Golf (IV) track rod joint etc. with fork KL-0165 1401 for: Audi A4; VW Passat; Škoda Superb upper ball joint; VW T4 track rod joint etc.

Essential tool set for VW-Audi, Seat, Škoda, Mercedes, Opel/Vauxhall.

Indispensable tool set for the quick and easy separation of ball joint connectionsin suspension and steering systems.The ever-increasing number of ball joints with different diameters and lengthsused in today’s vehicle suspension and steering systems, has led to the need fora wide range of ball-joint extractors for separating ball joint connections fromsteering knuckles and steering arms.Conical ball-joint pins require an increased stability and strength of the ball-jointextractors in order to achieve easy separation. When separating ball jointconnections, it is very important that the separation pressure point and the anglecan be adjusted on the extractor.The ball joint extractor set KL-0165-0 K offers the mechanic a tool with highstability and universal application possibilities. By simply interchanging the forks,the extractor can be adjusted to the required ball joint diameter and pivot pinheight.

Technical Data:

Weight: 6.5 kg

Scope of Delivery: KL-0165-0 K Ball Joint Extractor Set size 1


KL-0165-100 Base tool without fork (Spindle M18x1.5) 1

KL-0165-1001 Fork - a=20 mm - e=50 mm - d=165 mm 1






KL-0165-1 Ball Joint Extractor Set (Pat. e.g. US-Patent 5,906,034)KL-0165-1

Application Video

For passenger cars and vans. (size 1 and size 2).

Indispensable for the quick and easy separation of ball joint connections insuspension and steering systems.The ever-increasing number of different ball-joints used in today’s vehiclesuspension and steering systems has led to the need for an ever-widening rangeof ball-joint extractors for separating ball joint connections from steeringknuckles and steering arms. This is mainly due to the different diameters andsizes of the ball-joints. Conical ball-joint pins, for example, require an increasedstability and strength of the ball-joint extractors to achieve easy separation.When separating ball joint connections, it is very important that the separationpressure point and the angle can be adjusted on the extractor.The ball joint extractor KL-0165-1 from Klann offers automotive servicetechnicians and mechanics a tool with high stability and universal applicationpossibilites. The extractor can be adjusted to the corresponding ball jointdiameter and pivot pin height, simply by changing the forks.

Technical Data:

Weight: 10.5 kg

Scope of Delivery:KL-0165-1 Ball Joint Extractor Set














Steering System


Base Tool without Fork KL-0165-100KL-0165-100

The base tool KL-0165-100 used with a fork (size 1), for example theKL-0165-1201, is designed for the separation of ball joint connections insuspension and steering systems.

Scope of Delivery:KL-0165-100 Base tool without fork


KL-0165-1002 Pressure lever 1

KL-0165-1003 T-adjusting spindle M18x1.5 x 110 mm 1

KL-0165-1004 Pressure spindle M18x1.5 x 70 mm 1

KL-0165-1005 Ball socket 1

KL-0165-1006 Knurled nut M18x1.5 1

KL-0165-1007 Spring 1

KL-0165-1008 Plain washer Ø 18 mm 1

Ball Joint Extractor, Size 1 (Pat. e.g. US-Patent 5,906,034) KL-0165-10KL-0165-10

Universally suitable.Ideal for Audi A6 Avant (4A), Golf (IV) track rod joint and Peugeot 307(2.0 HDI, 136 bhp, model 2006) lower suspension ball joint.(Fork opening a=20 mm)

The ball joint extractor KL-0165-10 is the ideal tool for separating ball jointconnections in suspension and steering systems.

Scope of Delivery: KL-0165-10 Ball Joint Extractor size 1





Universally suitable.Ideal for Mercedes A-Class (W168) track rod joint etc.(Fork opening a = 22 mm)


Scope of Delivery:KL-0165-11 Ball Joint Extractor size 1









KL-0165-12 Ball Joint Extractor, Size 1 (Pat. e.g. US-Patent 5,906,034)KL-0165-12

Universally suitable.Ideal for Mercedes S-Class (W220), W140, front axle suspension lower /upper ball joints, VW Golf (IV) track rod joints etc.(Fork opening a = 24 mm)







Universally suitable.Ideal for VW LT, Mercedes Sprinter (906) track rod etc.(Fork opening a = 27 mm)




KL-0165-100 Base tool without fork (Spindle M18×1.5) 1



Universally suitable.Ideal for Audi A4; VW Passat; Skoda Superb, upper ball joint, VW T4 trackrod joint etc.(Fork opening a = 30 mm)










Steering System



Universally suitable.Ideal for Mercedes M-Class (W163), E-Class (W211), W220 (S-Class), upperball joint SLK (W170), C-Class (W202), S-Class (W220), track rod etc.(Fork opening a = 22 mm)







Universally suitable.(Fork opening a = 24 mm)







Universally suitable.Ideal for VW Touareg; Porsche Cayenne track rod and upper ball joint,Mercedes E-Class (W210), Sprinter track rod joint, Ford Transit track rodjoint, VW Golf (IV) lower suspension ball joint etc.(Fork opening a = 26 mm)









Universally suitable.Ideal for VW Touareg; Porsche Cayenne suspension ball joint, VW T4 / T5 lower suspension ball joint, Mercedes G-Model track rod end ball joint and steering box reversing lever, Ford Transit lower suspension ball joint(Fork opening a = 30 mm)



Part No: Description Qty.




Universally suitable.(Fork opening a = 34 mm)







Universally suitable.Ideal for Mercedes E-Class (W211), CLS (W219), S-Class (W220) and SL (W230) lower suspension ball joint etc.(Fork opening a = 24 mm)





KL-0165-2501 Fork - a=24mm - e=60mm - d=165mm 1





Steering System


Ball Joint Extractor Set (with 6 forks) (Pat. e.g. US-Patent 5,906,034) KL-0165-3 KAKL-0165-3

Application Video

Universally suitable for HGV and small commercial vehicles.

Indispensable for the quick and easy separation of ball joint connections insuspension and steering systems.The ever-increasing number of different ball-joints used in today’s vehiclesuspension and steering systems has led to the need for an ever-wideningrange of ball-joint extractors for separating ball joint connections from steeringknuckles and steering arms. This is mainly due to the different diameters andsizes of the ball-joints. Conical ball-joint pins, for example, require an increasedstability and strength of the ball-joint extractors in order to achieve easyseparation. When separating ball joint connections, it is crucial that theseparation pressure point and the angle can be adjusted on the extractor..The ball joint extractor set KL-0165-3 KA from KLANN offers automotivetechnicians and mechanics a tool with high stability and universal applicationpossibilities. The extractor can be adjusted to the corresponding ball jointdiameter and pivot pin height, simply by changing the forks.

Scope of Delivery: KL-0165-3 KA Ball Joint Extractor Set (with 6 forks)



KL-0165-3001Fork a=30 mm, e=80 mm, d=200 mm - e.g. suitable for Landini-Tractors

1

KL-0165-3101 Fork a=34 mm, e=80 mm, d=200 mm 1

KL-0165-3201Fork a=40 mm, e=80 mm, d=200 mm - e.g. suitable for Mercedes, MAN, Scania, Volvo, etc.

1

KL-0165-3301Fork a=42 mm, e=80 mm, d=200 mm - e.g. suitable for Mercedes, MAN, Scania, Volvo, etc.and John Deere-Tractors

1


KL-0165-3501Fork a=33 mm, e=80 mm, d=200 mm - e.g. suitable for suspension ball joints MB Sprinter (1995 onwards) and VW LT (1998 onwards), upper ball joint VW T4 etc.

1

KL-0165-3090 Plastic Storage Case 1

Ball Joint Extractor Set (Pat. e.g. US-Patent 5,906,034) KL-0165-3 KKL-0165-3

Suitable for Mercedes HGV etc.

Indispensable for the quick and easy separation of ball joint connections insuspension and steering systems.The ever-increasing number of different ball-joints used in today’s vehiclesuspension and steering systems has led to the need for an ever-wideningrange of ball-joint extractors for separating ball joint connections from steeringknuckles and steering arms. This is mainly due to the different diameters andsizes of the ball-joints.Conical ball-joint pins, for example, require an increased stability and strength ofthe ball-joint extractors in order to achieve easy separation. When separatingball joint connections, it is crucial that the separation pressure point and theangle can be adjusted on the extractor.The ball joint extractor set KL-0165-3 K from KLANN offers automotivetechnicians and mechanics a tool with high stability and universal applicationpossibilities. The extractor can be adjusted to the corresponding ball jointdiameter and pivot pin height, simply by changing the forks.

Scope of Delivery: KL-0165-3 K Ball Joint Extractor Set



KL-0165-3001Fork a=30 mm, e=80 mm, d=200 mm - e.g. suitable for Landini-Tractors

1


KL-0165-3201Fork a=40 mm, e=80 mm, d=200 mm - e.g. suitable for Mercedes, MAN, Scania, Volvo, etc.

1

KL-0165-3301Fork a=42 mm, e=80 mm, d=200 mm - e.g. suitable for Mercedes, MAN, Scania, Volvo, etc.and John Deere-Tractors

1


KL-0165-3090 Plastic Storage Case 1

KL-0165-3 A Ball Joint Extractor Set (with 6 forks) (not shown)Like the KL-0165-3 KA however, without Storage case.

KL-0165-3 Ball Joint Extractor Set (not shown)Like the KL-0165-3 K however, without Storage case.



KL-0165-35 Ball Joint Extractor, Size 3KL-0165-35

Suitable for suspension ball joints Mercedes Sprinter (1995 onwards),VW LT (1998 onwards); upper ball joint VW T4, Mercedes Citaro EvoBusO 530 stabiliser ball joint etc.(Fork opening a = 33 mm)


Scope of Delivery:KL-0165-35 Ball Joint Extractor, Size 3




KL-0163-21 Ball Joint Extractor (strengthened design) (Patented)KL-0163-21

Suitable for Alfa, VW-Audi, BMW, Fiat, Ford, Mercedes, Nissan, Vauxhall/Opel, Peugeot, Renault, Rover, Saab, Toyota, Volvo.

Designed to extract a ball joint pivot pin from the steering arm, steering knuckle,anti-roll bar etc.

Technical Data

a: 20 mm

c: 2-stage up to 50 mm

Scope of Delivery:KL-0163-21 Ball Joint Extractor (strengthened design)


KL-0163-2101 Fork body 1

KL-0163-2102 Lever 1

KL-0163-2103 Pressing screw 1

KL-0163-2104 Pin 1

KL-0163-2105 Thread insert 1

KL-0163-221 Spacer with Spring Dowel PinsKL-0163-221

Scope of Delivery:KL-0163-221 Spacer with Spring Dowel Pins


KL-0163-2202 Spacer 1

KL-0163-2204 Spring dowel pin 2


Steering System


Ball Joint Extractor (strengthened design) (Patented) KL-0163-22KL-0163-22

Suitable for Opel/Vauxhall, VW Transporter, etc.

Designed to extract a ball joint pivot pin from the steering arm, steering knuckle,anti-roll bar etc.

Technical Data:

a: 20 mm


Scope of Delivery:KL-0163-22 Ball Joint Extractor (strengthened design)


KL-0163-2201 Fork body 1

KL-0163-2202 Spacer 1

KL-0163-2203 Pressing screw 1

KL-0163-2204 Spring dowel pin Ø10 x 40 mm 2

KL-0163-2102 Lever 1

KL-0163-2104 Pin 1

KL-0163-2105 Thread insert 1

Ball Joint Extractor (Universal) KL-0163-1KL-0163-1

Suitable for Alfa, VW-Audi, BMW, Fiat, Ford, Mercedes, Nissan, Opel/Vauxhall, Peugeot, Renault, Rover, Saab, Toyota, Volvo.

Designed to extract the ball joint pivot pin from the steering arm, steeringknuckle, stabilizer etc.

Technical Data:

a: 20 mm


Ball Joint Extractor (Universal) KL-0163-2KL-0163-2

Suitable for Opel/Vauxhall, VW Transporter etc.

Designed to extract the ball joint pivot pin from the steering arm, steeringknuckle, stabilizer etc.

Technical Data:

a: 20 mm

c: 2-stage, 50 - 80 mm






KL-0162-1 Ball Joint Extractor (Universal)KL-0162-1

Designed to extract the track rod pivot pin from the steering arm, steeringknuckle, stabilizer etc.

Advantage:Dimension c is infinitely adjustable, thus providing a wider range of applications.

Technical Data:

a: 23 mm

c: 30 - 50 mm

KL-0162-2 Ball Joint Extractor KL-0162-2

Designed to extract the track rod pivot pin from drop arms, steering knuckles,stabilizers etc.

Advantage:Dimension c is infinitely adjustable, thus providing a wider range of applications.

Technical Data:

a: 30 mm

c: 30 - 85 mm


Universally suitable.Ideal tool for suspension ball joints on Fiat Punto and BMW E90.(Fork opening a = 22 mm)




KL-0165-1502 Pressure lever 1

KL-0165-1003 T-adjusting spindle (M18x1.5 x 110 mm) 1

KL-0165-1004 Pressure spindle (M18x1.5 x 70 mm) 1

KL-0165-1005 Ball socket 1

KL-0165-1006 Knurled nut (M18x1.5) 1

KL-0165-1007 Spring 1

KL-0165-1008 Plain washer Ø 18 mm 1

KL-0165-1501 Fork 22 mm 1


Steering System



Ball Joint Extractors KL-0161-..KL-0161-1

Designed to extract track rod pivot pins from drop arms, steering knuckles,stabilizers etc.

Ball Joint Extractor KL-0161-1

Technical Data:

a: 18 mm

b: 40 mm

c: 35 mm


Technical Data:

a: 23 mm

b: 50 mm

c: 45 mm


Technical Data:

a: 29 mm

b: 60 mm

c: 55 mm


Technical Data:

a: 40 mm

b: 80 mm

c: 80 mm


Technical Data:

a: 46 mm

b: 90 mm

c: 100 mm

Ball Joint Extractor KL-0164-2KL-0164-2

Ideal for use in narrow space conditions like on Audi, VW, BMW,Ford, Mercedes A-Class (W168), C-Class (W202), E-Class (W210),M-Class (W163), SLK (R170), Vauxhall/Opel etc.

Designed to extract the ball joint pivot pin from the steering arm, steeringknuckle, stabilizer etc . Required for extracting the suspension ball joint pivot pinfrom the steering knuckle.

Technical Data:

a: 23 mm

c: 55 mm

Weight: 900 g

Note:Only suitable for closed ball joint pivot pins or for those with centre bore hole.




(71) 2-27


KL-0164-3 Ball Joint ExtractorKL-0164-3

Suitable for front axle on Audi A4, A6 and A8 as well as VW Passat,Mercedes W203 etc.

Designed to extract the suspension ball joint pivot pin from the steering knuckle.

Technical Data:

a: 28 mm

c: 55 mm

Weight: 900 g

Note:Only suitable for closed ball joint pivots pins or with centre hole.


Suitable for front axle on BMW 5-Series (E39), Mercedes E-Class (W211),CLS (W219), S-Class (W220) and SL (W230) lower suspension ball jointetc.

Designed to extract the suspension ball joint pivot pin out of the steering knuckle.

Technical Data:

a: 24 mm

c: 55 mm

Weight: 900 g


Suitable for front axle on Mercedes, for example: upper and lower balljoints C-Class (W203), suspension ball joint E-Class (W210, track rod jointM-Class (W163), E-Class (W211), CLS (W219), S-Class (W220) and SL(W230) as well as on VW, for example: T5 track rod joint etc.

Designed to extract the pivot pin out of ball joint connections.

Technical Data:

a: 26 mm

c: 56 mm

Weight: 750 g


Designed to extract the pivot pin of the upper/lower suspension ball joint out ofthe steering knuckle, for example Mercedes W211, W220. Can also be used forpressing the outer track rod pivot pin out of the steering arm. Ideal tool for BMWE46 and Mercedes W168 etc.

Technical Data:

a: 24 mm

c: 45 mm

Drive: 17 mm

Ø-outside 55 mm





Steering System


Ball Joint Extractor KL-0161-8KL-0161-8

Suitable for Mercedes G-Model; S-Class (W220), Porsche Cayenne, VWTouareg, Golf IV etc.

This two-arm extractor can be used universally. Allows for the quick and trouble-free extraction of ball joint pivot pins, for example, from drop arms, steeringknuckles, stabilizers etc.

Technical Data:

a: 18 - 45 mm

c: 60 mm

Suspension Ball Joint Extractor KL-0161-9KL-0161-9

Suitable for Fiat Ducato etc.

For extracting suspension ball joint pivot pins from steering knuckles.Specifically designed for the front axle.

Technical Data:

a: 34 mm

c: 51 mm

U-Type Hook, with Joint KL-0049-360KL-0049-360

Width: 40 mm

Especially suitable for removing the wishbone from the suspension ball jointclamping hole. Used in conjunction with the slide hammer KL-0049-31 orKL-0049-300. Due to its profiled shape, the hook can be positioned very closeto the suspension ball joint.

Scope of Delivery:KL-0049-360 U-Type Hook, with Joint


KL-0049-3600 U-type hook, without joint 1

KL-0049-3502 Joint M18 1

Slide Hammer Puller, 4.8 kg (Base Tool) KL-0049-300KL-0049-300

The ideal tool for extracting stuck or tight-fitting components such as half-shafts,universally jointed drive shafts, injector nozzles etc. It is used in conjunction withthe specified adaptors and puller bolts.

Scope of Delivery:KL-0049-300 Slide Hammer Puller, 4.8 kg (Base Tool)


KL-0049-3001 Tie rod for KL-0049-3 1

KL-0049-3002 Hammer weight 4.8 kg for KL-0049-3 1

KL-0049-3003 Handle for KL-0049-3 1

KL-0049-3004 Hex nut M18 1



KL-0160-1 Separator Fork 18 mmKL-0160-1

The wedge-shaped fork enables the quick and easy separation of stuck ball jointpins from their conical seats.Also useful for removing shock absorbers as well as for loosening drop arms.

Attention: Separator Forks may damage the gaiter.

KL-0160-1 Separator Fork 18 mm

Technical Data:

Fork opening 18 mm


Technical Data:

Fork opening 23 mm


Technical Data:

Fork opening 30 mm


Technical Data:

Fork opening 40 mm

KL-0160-7 K Separator Fork SetKL-0160-7 K

5-piece Separator Fork Set.

Composed of:3 Fork heads with openings a = 17.5 mm, a = 23.5 mm and a = 28.5 mm,a 200 mm handle, and an adaptor with shaft Ø of 10 mm and 175 mm in length,suitable for pneumatic hammers.

The wedge-shaped forks enable the quick and easy separation of stuck ball jointpins from their conical seats.

Attention: Separator Forks may damage the gaiter.

KL-0169-50 Track Rod End SocketKL-0169-50

Universal application.

Designed for the quick and trouble-free removal and installation of track rodends. After separating the ball joint from steering knuckle, slip tool over track rodend and remove.

Technical Data:

U-opening: 34,9 x 19 mm

Inner-Ø: 23.8 mm

Drive: 1/2"

Length: 57 mm

Weight: 490 g


Steering System


Track Rod Adjusting Tool KL-0169-1KL-0169-1

For loosening and adjusting stubborn track rods on passenger cars. The broadserrated jaws are designed to prevent damage to the track rod.Application: Track Rods with Ø 14 - 23 mm

Adaptor for Track Rod Adjusting Tool KL-0169-1001KL-0169-1001

With the use of the KL-0169-1001 adaptor, the KL-0169-1 adjusting tool is alsosuitable for for track rod tubes having a Ø of from 11 mm upwards.

Track Rod Eccentric Socket Ø 33 - 42 mm KL-0167-20KL-0167-20

Suitable for track rod joints with Ø 33 - 42 mm.

This tool allows for the quick and easy replacement of inner track rod joints. The removal of the steering gear is not necessary.

Technical Data:

Drive: 1/2“

Size: 18 mm

Weight: 300 g

Universal Wrench for Inner Track Rod Joint with Ø 30 - 43 mm KL-0167-15KL-0167-15

Universally suitable for all the inner track rod joints with a spherical head-Ø of from 30 mm to 43 mmTHE ideal tool for Mercedes Sprinter, VW Crafter (Ø 43 mm).

This wrench allows the quick and easy removal and installation of the specifiedinner track rod joints to be performed without the need for removing the completesteering system from the vehicle. The tool stands out for its special design, theexchangeable roller inserts equipped with high-grade metal rollers and steelcage, allowing for a wide range of applications.

Advantages: Universal tool due to its very small outer diameter and large working range from 30 mm to 43 mm. High-grade metal rollers and steel cage ensure long service life of the tool. Exchangeable roller inserts.






KL-0167-151 Set of Mounting Tools for Inner Track Rod Joints with Ø 30 - 43 mmKL-0167-151

KL-0167-131

Designed for Renault vehicles.

The tool set KL-0167-151 allows the quick and easy removal and installation ofthe specified inner track rod joint to be performed without the need for removingthe complete steering system. Suitable for spherical heads with diameters offrom 30 to 43 mm.

Procedure:To counter-hold the rack, fasten the corresponding locking tools (depending onthe steering type) to the rack. Loosen and tighten the inner track rod joint with the aid of the universal wrenchwhile keeping the rack in position using the suitable locking tool.After the inner track rod joint has been removed, the sealing ring in the steering-gear housing can be replaced quickly and easily.

Scope of Delivery: KL-0167-151 Set of Mounting Tools


KL-0167-15 Universal wrench for inner track rod joint Ø 30 - 43 mm 1

KL-0167-131 Set of counter-hold tools Renault 1

Scope of Delivery: KL-0167-131 Set of Locking Tools, Renault


KL-0167-1313 Locking tool, Renault 1

KL-0167-1314 Locking tool, Renault (KL-0167-1311 + KL-0167-1312) 1

KL-0167-141 Counter-Hold Tool KL-0167-141

Suitable for racks with a Ø of 25 mm, for example on ZF power steeringsystems Type 7832 (974 115) on Toyota vehicles.

Designed to counter-hold the rack when removing and installing the specifiedinner track rod joint. Used in conjunction with universal wrench KL-0167-15.Any standard 1/2“ ratchet or 1/2“sliding T-Bar can be used as a holding tool.

KL-0241-1 Locking ScrewKL-0241-1

Suitable for Audi A4, A6, VW Passat from 1997 onwards etc.

Procedure:Move the steering rack until Pos. 1 and Pos. 2 are level. Then, screw in thelocking screw KL-0241-1. The rack is now in the centre position so that it ispossible to carry out the track basic adjustment of the right-hand and left-handsteering rod.

KL-0322-6 Set of Locking ScrewsKL-0322-6

Suitable for Mercedes W107, W114, W115, W116, W123, W126.

With conical tip for steering centre-positioning while adjusting the steeringgeometry.

KL-0121-81 Hose Clip PliersKL-0121-81

Universal Application.Ideal for VW-Audi etc.

Works on „earless“ hose clips that are found on cv-boots, radiator and fuelhoses.

Technical Data:

Lenght: 230 mm

Weight: 340 g


Steering System


Hose Band Tool with Rachet KL-0121-86KL-0121-86

Suitable for pre-manufactured and endless hose clips (e.g. Bandimax) upto 9.5 mm, for example those on cv boots etc.

For the quick and easy tensioning and cutting of hose clips.

Technical Data:

Length: 200 mm

Weight: 360 g

Puller for Spacer Sleeves, VW KL-0240-1KL-0240-1

Suitable for vehicle models as from 1988 onwards such as VW Golf (II andIII), Jetta, Vento, Polo, Passat, etc.

When replacing steering column switches, it is necessary to firstly remove thesteering wheel and then, to extract the spacer sleeve from the cone.The special design of the puller KL-0240-1 ensures that its collet chuck preciselyencompasses the spacer sleeve which enables quick and smooth extraction.

Technical Data:

Clamping range: 27 - 30 mm

Drive-In Mandrel for Spacer Sleeves KL-0240-2KL-0240-2

The drive-in mandrel KL-0240-2 made of brass allows spacer sleeves to bepushed into the steering column without risk of damage.

Bit Wrench (Angled) with 8 Bit Inserts KL-0270-3 CKL-0270-3 C

Suitable for Door Hinge Bolts e.g. on Audi (97 - onwards); Renault Safrane,Laguna; Seat Arosa, Cordoba, Ibiza; VW Golf (III und IV), Passat (97onwards), Polo, Vento; Škoda etc

Designed to quickly and easily loosen and tighten door hinge bolts.

Technical Data:

Length: 310 mm

Bit-Inserts (Torx® / XZN): T30, T40, T45, T50, T55, XZN-8, XZN-10, XZN-12

Bit-Insert (height): 20 mm

Bit-Drive: 5/16"

Weight: 400 g

® = reg. trademark of Acument Intellectual Properties, LLC. USA






KL-0270-31 C Bit Wrench, Angled, (Reinforced Design), with 8 Bit InsertsKL-0270-31 C

Suitable for Mercedes Toe Adjustment e.g. on 190 Series (W201), C-Class(W202), C-Class (W203), 200 - 300 E (W124), E-Class (W210, W211), S-Class(W220)

The KL-0270-31 C wrench is the ideal tool for setting the toe at the rear axle. Due to its special shape, this tool allows the user to easily and accurately turnthe adjusting screw which is particularly hard to access.

Technical Data:

Lenght: 320 mm

Bit Insert: T30, T40, T45, T50, T55, XZN-8, XZN-10, XZN-12

Bit Insert (height): 20 mm

Bit Drive: 5/16"

Weight: 500 g


KL-0270-304 Bit-Insert Set (8-Piece Set)KL-0270-304

Composed of 5/16“ Drive Bit-Inserts: (Torx®) T30, T40, T45, T50, T55, XZN-M8, XZN-M10, XZN-M12


KL-0168-90 K Camber Gauge (1 unit in a storge case)KL-0168-90 K

The KL-0168-90 K Camber Gauge with magnetic foot allows the existingcamber angle to be memorised before the suspension strut is removed. After re-installation of the strut, the camber can be set to the previous setting withouttime-consuming geometry check.

Technical Data:

Weight: 500 g

KL-0168-1 Camber Adjustment Tool Set (2 pieces)KL-0168-1

Suitable for: VW Golf, Jetta, Seat Toledo, etc.

With extra strong spindle (M14).This camber adjustment tool allows a technician working alone to adjust and setcamber angles on the vehicle. The use of this tool not only saves you a lot oftime, but also eliminates the need for additional labour.The tool is placed between the car body and the wheel-rim. The camber isadjusted by rotating the hex nut.

Technical Data:

Spin width min: 135 mm

Spin width max: 175 mm


Steering System


Camber Adjustment Tool Set (2-Piece) KL-0168-2KL-0168-2

Suitable for VW Polo (from 1995 onwards), Seat Cordoba etc.

With extra strong spindle (M14).This camber adjustment tool allows a technician working alone to adjust and setcamber angles on the vehicle. The use of this tool not only saves you a lot oftime, but also eliminates the need for additional labour.The tool is placed between the car body and the wheel-rim. The camber isadjusted by rotating the hex nut.

Technical Data:



Camber Adjustment Tool Set (2-piece) KL-0168-3KL-0168-3

Suitable for Chrysler Voyager etc.

This camber adjustment tool allows a technician working alone to adjust and setcamber angles on the vehicle. The use of this tool not only saves you a lot oftime, but also eliminates the need for additional labour.The tool is placed between the car body and the wheel-rim. The camber isadjusted by rotating the hex nut.

Technical Data:



Camber Adjustment Tool KL-0540-21KL-0540-21

Suitable for BMW E87 (1-Series); E46, E90 (3-Series); E39 (5-Series); E38,E65, E66, E67 (7-Series); E84 (X1); E83 (X3); E53, E70 (X5) et E85 (Z4).

The camber adjustment tool KL-0540-21 enables the accurate and quickadjustment of the front axle camber.Adjustment is carried out by accurately aligning the upper strut mount.Professional and accurate adjustment of the camber is nearly impossible withoutthe use of this tool.

Technical data:

Weight: 750 g

Camber Adjustment Tool KL-0540-22KL-0540-22

Suitable for BMW E60, E61 (5-Series) and E63, E64 (7-Series).

The camber adjustment tool KL-0540-22 enables the accurate and quickadjustment of front axle cambers.The adjustment is carried out by accurately aligning the upper strut mount.Professional and accurate adjustment of the camber is nearly impossible withoutthe use of this tool.


7 R - Combination Ratchet Spanner



KL-0540-1 Eccentric SocketKL-0540-1

For adjusting the toe on BMW E36, E46, E83, E85 rear axle.

For this purpose, the screws on the lower wishbone have to be loosened. Then,the eccentric socket is placed on the wishbone fastening screw. By turning thesocket, the wishbone is adjusted to the correct camber setting.

Technical Data:

Drive: 1/2"


Suitable for Mercedes M-Class (W163).

For tightening the suspension ball joint fastening nut on the steering knuckle.

Technical Data:

Outer diameter : 63.0 mm

Inner diameter : 52.5 mm

Tooth Width: 7.5 mm

Weight: 500 g


Suitable for Citroën BX (model 09/’82 until ’94) / Citroën C5 / Citroën Xantia;Peugeot 305 (model 7/’82 until ’90) / Peugeot 405 (as from model 6/’87) /Peugeot 406 / Peugeot 605 / Peugeot 607 etc.

Designed to loosen and tighten screw-fitted suspension ball joints.

Technical Data:

Drive: 1/2"

Diameter - outer: 52 mm

Diameter - inner: 42.5 mm

Tooth Width: 5.5 mm

Weight: 520 g

KL-1340-201 Socket, Size (waf) 41 mmKL-1340-201

Suitable for Peugeot 307, 308, 3008, 5008, Partner, RCZ; Citroën Berlingo,C4 etc.

Designed to loosen or tighten screw-fitted suspension ball joints.

Technical Data:

Size: 41 mm

Profil: bi-hex

Drive: 1/2"

Length: 75 mm

KL-1220-246 Socket, Size (waf) 46 mmKL-1220-246

Designed for Renault Master and Opel Movano from 2010 onwards.

For loosening and tightening screw-fitted suspension ball joints.

Technical Data:

Size (waf): 46 mm

Profile: bi-hex

Drive: 1/2“

Length: 100 mm

KL-4031-3014 Screwdriver Bit Socket XZN-M14, 55 mm, 1/2"KL-4031-3014

Suitable for VW T4, T5.

Intended for the removal of lower suspension ball joints.

Technische Daten:

Length: 55 mm

Drive: 1/2"

Weight: 110 g

Accessories (on demand):1993 U-20 CODE:1436686 - Reversible ratchet


Documents

Kapitel 2 GB - klann-online.de · The unrivalled modular system of the KL-0039-Series, thanks to its universally combinable pressure and support sleeves, can be used in three different