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A WAY OF LIFE…
PRESENTED BY: DEBJYOTI DASCENTRAL WORKSHOP, BUTIBORI
Table of Contents
1.0 Introduction to KAIZEN2.0 Kaizen Umbrella3.0 Eliminate MUDA4.0 Eliminate MURA5.0 Eliminate MURI6.0 Quality Circle/ Cross
functional groups7.0 5S8.0 Magical Rules9.0 Suggestion Scheme
People have lots of very good ideas on how to improve their own work.
See their ideas in term of Kaizen…..
What is KAIZEN ? KAIZEN ( A Japanese Word) means SMALL
CHANGE
Continuous improvement in personal life, home life, and working life.
At Work place - continuous improvement involving everyone – managers and workers alike. Continuous improvement in personal life, home life, and working life.
Small Changes have Big effects
What to Do to implement KAIZEN??
•Eliminate MUDA
•Eliminate MUDA
•Eliminate MUDA
•Quality Circle
•5S
•Magical Rules
KAIZEN
Eliminate MUDA (Wastes)
There are 9 Types of Wastes
1. Overproduction2. Delays (waiting time)3. Transportation4. Process5. Inventories6. Motions7. Defective products8. Untapped resources9. Misused resources
DISTRICT TECHNICAL OFFICER
DISTRICT MANAGER
DISTRICT ACCOUNTANT
REGIONAL ENGINEER
JOB
COSTING
CUSTOMER RELATION OFFICER
ELECTRICAL CONTRACTOR
REG. MATERIAL & TRANSPORT MANAGER
STORE KEEPER
12
9
87
6
5
43
10
13
11
14
12
CUSTOMER RELATION OFFICER
COSTING, JOB CARD
REQUISITIONS CODING & SIGNING
DISTRICT TECHNICAL OFFICERSTORE KEEPERELECTRICAL
CONTRACTOR
CUSTOMER PREMISES
Identify one example of each type of waste below
Possible cause Proposed Action Method of measurement
Overproduction
Delays
Transportation
Process
Inventories
Motions
Defective products
Untapped resources
Misused resources
Identifying & Eliminating Mura (Inconsistencies)
Effect (Problem)
MachineMaterial
Man Method
Breakdown
High operation time
Designed for batch loading
Not Available
Absent
Not Trained
M/C Utilization is the key measure
Long Waiting (WIP)Batch Production
Do the WHY WHY Analysis to eliminate the root cause
Identifying & Eliminating Muri (Physical Strain)
•Bend to work? •Large batch?
•Avoidable movements? •Do not reduce walking by making
big batches•Standing at work is healthier &
more efficient than sitting
CROSS FUNCTIONAL GROUPS
SORT OUT
SHINE
SYSTEMATIZE
STANDARDISE
SUSTAIN
5S
Magical Rules
Do not sit while working.Do not take ‘NO’ for an answer.Do not go by others’ opinions.Trust your own eyes and hands only.Clean something when you are foxed.Do it NOW! Go all out for action!Do not go home till you complete the job.
SUGGESTION SCHEME
Thank You