Total solder points: 88 + 68 + 367 Difficulty level: beginner 1 2 3 4 5⌧ advanced

Remote controlled car alarm

ILLUSTRATED ASSEMBLY MANUAL H3511IP-2

K3511K3511

2

Features :

Microprocessor technology. Multi-functional remote control operation. Audio and visual on/off indicators. Multifunction dashboard mounted LED. Automatic reset after alarm. Adjustable voltage drop (reaction to interior lighting). Voltage drop detection active immediately, or after 5 minutes. Direct alarm trigger input (direct alarm after triggering). Warning alarm trigger input (2 triggers within 15 seconds = alarm). Warning input can be switched off with the remote control. Adjustable shock detector (can be switched off with the remote control). Detector input for ventilator in order to avoid false alarms. Contact switches for bonnet and boot. Internal siren for on/off signal and alarm. Output for external siren and pager (5A). Alarm time: 30 seconds. Starter interrupter for ignition or diesel fuel pump (15A). Special starter motor interrupter relay (30A) supplied. Switch on protection if contact is on. Output to hazard lights (2 x 6A max.). Output for central locking (100mA). Selectable code for remote control transmitter and receiver (8.748 codes). An unlimited number of remote control transmitters can be used (K6706B or

K6706G). Automatically resets in the event of accidental switch off (60 seconds). Connection for extra starter interrupter via security code lock module (SP150). Diagnosis facility to identify a triggered sensor at a later time.

Specifications

• Supply voltage: 12VDC. • Consumption: 50mA in standby. • Temperature range: -40 to +85°C. • Battery for remote control unit: 12V type V23GA, V23A (not incl.).

Features & specifications

3

Assembly hints

1. Assembly (Skipping this can lead to troubles ! ) Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully. 1.1 Make sure you have the right tools: • A good quality soldering iron (25-40W) with a

small tip. • Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to

the tip, to give it a wet look. This is called ‘thinning’ and will protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.

• Thin raisin-core solder. Do not use any flux or grease. • A diagonal cutter to trim excess wires. To avoid injury when cutting

excess leads, hold the lead so they cannot fly towards the eyes. • Needle nose pliers, for bending leads, or to hold compo-

nents in place. • Small blade and Phillips screwdrivers. A basic range

is fine.

For some projects, a basic multi-meter is required, or might

be handy 1.2 Assembly Hints : ⇒ Make sure the skill level matches your experience, to avoid disappointments. ⇒ Follow the instructions carefully. Read and understand the entire step before you

perform each operation. ⇒ Perform the assembly in the correct order as stated in this manual ⇒ Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. ⇒ Values on the circuit diagram are subject to changes. ⇒ Values in this assembly guide are correct* ⇒ Use the check-boxes to mark your progress. ⇒ Please read the included information on safety and customer service * Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.

0.000

4

1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE CORRECT MOUNTING SEQUENCE !

Velleman hereby certifies that the device K3511 meets the essential requirements and all other relevant stipulations of directive 1999/5/

EG and 1995/5/EC.

For the complete conformity declaration check out : http://www.velleman.be/downloads/DoC/CE_K3511.pdf

Assembly hints

5

Before mounting the components to the PCB it must first be checked that the PCB fits in the housing. Be careful of the small notch next to LD1. Should it not fit the edge of the PCB can be sanded down with fine sandpaper.

The car alarm consist of three PCB’s, 1 for the remote control transmitter, 1 for the receiver and 1 for the main PCB.

The receiver PCB is fitted to the main PCB.

Tip: The pictures on the packaging can be used as a guideline. However, due to possible changes it is not 100% reliable.

IMPORTANT

(A) Construction of the P6706 remote control transmitter

J

1. Jumperwire

D1 : BAT85 D2 : BAT85

2. Diodes (Check the polarity)

CATHODE

D...

ZD1 : 6V8

3. Zener diode. Check the polarity!

CATHODE

ZD...

R1: 100K (1 - 0 - 4 - B) R2: 100K (1 - 0 - 4 - B) R3: 33K (3 - 3 - 3 - B) R4: 100 (1 - 0 - 1 - B) R5: 1K (1 - 0 - 2 - B)

4. Resistors (check the color code)

R...

L2 : 10µH (1-0-0-A)

5. Axial coil

L2

L...

SW1 SW2

6. Push button

Construction

6

LD1 : 3mm RED

11. LED (Check the polarity)

CV : 1,5 - 5pF

7. Capacitive trimmer

CV...

IC1 : 18p

8. IC socket (Watch the position of the notch)

IC...

1

C1 : 2pF (2,2) C2 : 2pF (2,2) C3 : 330pF (331)

9. Capacitors

C...

T1 : BF199

10. Transistor

7mm

11mm

+ -

12. LED (Check the polarity)

IC1 : UM3758 - 120A

13. IC (Watch the position of the notch !)

Affix the supplied sticker to the housing.

14. Sticker

Velleman

SRFCE433,92 MHz

Construction

7

The code can be set for a transmitter/receiver combination. There is a row of 9 coding islands for setting the code. The closest is near the IC legs. The code can be set by connecting one or more of these coding islands to a neighbouring - island or a neighbouring + island using a jumper, or by not connecting them at all (leaving open).

Note: certain points cannot be connected to ‘+’

15. Create your code

No connection Code connection to ‘-’

Code connection to ‘+’ Example of a possible code

Place the PCB in its housing, check for the position of the battery lips. The cover may only be fitted after mounting and adjustment. Place the 12V battery (type V23GA) in the housing (check the polarity).

16. Final assembly

Construction

8

(B) Construction of the remote control receiver P3511R

ZD1 : 4V3 ZD2 : 5V1 ZD3 : 5V1

1. Zener diode (Check the polarity)

CATHODE

ZD...

R1 : 270 (2 - 7 - 1 - B) R2 : 2K2 (2 - 2 - 2 - B) R3 : 18K (1 - 8 - 3 - B) R4 : 18K (1 - 8 - 3 - B) R5 : 33K (3 - 3 - 3 - B) R6 : 5K6 (5 - 6 - 2 - B) R7 : 2K7 (2 - 7 - 2 - B) R8 : 6K8 (6 - 8 - 2 - B) R9 : 6M8 (6 - 8 - 5 - B) R10 : 1K (1 - 0 - 2 - B) R11 : 1K (1 - 0 - 2 - B) R12 : 1K (1 - 0 - 2 - B) R13 : 4K7 (4 - 7 - 2 - B)

2. Resistors (check the color code)

R...

L1 : 1µH (1 - 0 - B - A)

3. Axial coil L2

L...

IC1 : 8p

4. IC socket. Watch the position of the notch.

IC...

1

C1 : 2pF (2,2) C2 : 2pF (2,2) C3 : 22pF C4 : 82pF C5 : 330pF (331) C6 : 330pF (331) C7 : 1µF (105 - 1µ)

5. Capacitors

C...

T1 : BF199

6. Transistor

7mm

Rx : 3p (+9V)

7. Pin contacts

18mm cut

Construction

9

Solder side

Fig.8 CV1 : 5pF

8. Capacitive trimmer

CV...

SOLDER SIDE

LD1 : 3mm RED

9. LED (Check the polarity)

8mm

IC1 : RV4558, LM258, LM2904

10. IC (Watch the position of the notch !)

Construction

10

(C) Construction of the main PCB 3511

J

1. Jumperwire

ZD1 : 2V4 ZD2 : 5V1 ZD3 : 18V ZD4 : 18V ZD5 : 18V

3. Zener diode. Check the polarity!

D1 : 1N4148 D2 : 1N4148 D3 : 1N4148 D4 : 1N4148 D5 : 1N4148 D6 : 1N4148 D7 : 1N4000 … 1N4007 D8 : 1N4000 … 1N4007 D9 : 1N4000 … 1N4007 D10 : 1N4000 … 1N4007 D11 : 1N4000 … 1N4007 D12 : 1N4000 … 1N4007

2. Diodes (Check the polarity)

CATHODE

D...

CATHODE

ZD...

R1 : 100K (1 - 0 - 0 - 3 - 1) R2 : 100K (1 - 0 - 0 - 3 - 1) R3 : 100K (1 - 0 - 0 - 3 - 1)

4. Resistors (check the color code)

R...

R4 : 100K (1 - 0 - 0 - 3 - 1) R5 : 10 (1 - 0 - 0 - B) R6 : 220 (2 - 2 - 1 - B) R7 : 4K7 (4 - 7 - 2 - B) R8 : 4K7 (4 - 7 - 2 - B) R9 : 4K7 (4 - 7 - 2 - B) R10 : 4K7 (4 - 7 - 2 - B) R11 : 1K (1 - 0 - 2 - B) R12 : 1K (1 - 0 - 2 - B) R13 : 1K (1 - 0 - 2 - B) R14 : 1K (1 - 0 - 2 - B) R15 : 1K (1 - 0 - 2 - B) R16 : 1K (1 - 0 - 2 - B) R17 : 1K (1 - 0 - 2 - B) R18 : 1K (1 - 0 - 2 - B) R19 : 1K (1 - 0 - 2 - B) R20 : 47K (4 - 7 - 3 - B) R21 : 47K (4 - 7 - 3 - B) R22 : 47K (4 - 7 - 3 - B) R23 : 47K (4 - 7 - 3 - B) R24 : 47K (4 - 7 - 3 - B) R25 : 47K (4 - 7 - 3 - B) R26 : 47K (4 - 7 - 3 - B) R27 : 47K (4 - 7 - 3 - B) R28 : 47K (4 - 7 - 3 - B) R29 : 10K (1 - 0 - 3 - B) R30 : 10K (1 - 0 - 3 - B) R31 : 10K (1 - 0 - 3 - B) R32 : 10K (1 - 0 - 3 - B) R33 : 10K (1 - 0 - 3 - B) R34 : 10K (1 - 0 - 3 - B) R35 : 10K (1 - 0 - 3 - B) R36 : 10K (1 - 0 - 3 - B) R37 : 10K (1 - 0 - 3 - B) R38 : 10K (1 - 0 - 3 - B) R39 : 10K (1 - 0 - 3 - B) R40 : 10K (1 - 0 - 3 - B) R41 : 10K (1 - 0 - 3 - B) R42 : 10K (1 - 0 - 3 - B) R43 : 10K (1 - 0 - 3 - B) R44 : 10K (1 - 0 - 3 - B) R45 : 100K (1 - 0 - 4 - B) R46 : 100K (1 - 0 - 4 - B)

Construction

11

L1 : 100µH (1 - 0 - 1 - A)

5. Axial coil L2

IC1 : 8p IC2 : 18p IC3 : 18p

6. IC sockets (Watch the position of the notch)

IC...

1

L...

RV1 : 4K7 / 5K

7. Potentiometer RV1

LD1 : 3mm RED

8. LED (Check the polarity)

LD1

CATHODE

C1 : 100pF (101) C2 : 330pF (331) C3 : 100nF (µ1 - 104) C4 : 100nF (µ1 - 104) C5 : 100nF (µ1 - 104) C6 : 100nF (µ1 - 104) C7 : 100nF (µ1 - 104) C8 : 100nF (µ1 - 104)

c...

9. Capacitors

C9 : 100nF (µ1 - 104) C10 : 100nF (µ1 - 104)

T1 : BC547 or eq. T2 : BC547 or eq. T3 : BC547 or eq. T4 : BC547 or eq. T5 : BC547 or eq. T6 : BC547 or eq. T7 : BC547 or eq. T8 : BC547 or eq. T9 : BC337 or eq. T10 : BC337 or eq. T11 : BC337 or eq. T12 : BC337 or eq. T13 : BC557 or eq. T14 : BC557 or eq.

10. Transistors

J3 : 3p

11. Female connector

J ...

J ...

cut

J1 : 10p J2 : 12p

12. Male Pin connector

Construction

12

13. Pin contacts

18mm cut

C11 : 1µF C12 : 1µF C13 : 1µF C14 : 1µF C15 : 1µF C17 : 1µF C18 : 1µF C19 : 22µF C20 : 220µ F C21 : 1000µF

14. Electrolytic capacitors. Watch the polarity !

C...

D13 : 6A2, 6A6 or eq. D14 : 6A2, 6A6 or eq.

15. Diodes (Check the polarity)

CATHODE

D...

JP1 : 3p JP2 : 3p

JP3 : 3p JP4 : 3p

VR1 : 7809 VR2 : 7805

16. Voltage regulators

VR...

F1 : 15A

Thin the PCB track with extra solder

17. Fuse

RY1 : FRA2C RY2 : FRA2C RY3 : V23033, FRA2C

Thin the PCB track with extra solder

18. Relays

IC1 : RV4558, LM258, LM158 IC2 : UM3758 - 120A IC3 : VK3511, PIC16C54RCE

19. IC’s. Watch the position of the notch !

Construction

13

Mount the receiver PCB “P3511R” on the main PCB “P3511” using the 20mm treaded rod.

Check that the components of the main PCB and the receiver PCB do not touch each other.

21. Final assembly

See point 15 in transmitter construction “P6706”. (Pag. 7)

20. Create your code

IMPORTANT:

• To tune the remote control transmitter to the receiver, the plastic tuning screwdriver supplied is needed (sometimes it will be necessary to make the point a little bit finer by using sandpaper)

• The transmitter must be in its housing without the cover on. • The receiver may not be in the vicinity of any metal objects • The transmitter and receiver must have the same code • Use the right hand button of the transmitter (SW2)

1. Tuning the receiver :

• Connect 12V in to the + and - of a stable supply or battery. Check the polarity • Set the tuning capacitor of the receiver to around its mid point (see figure 8). Check

that the tuning LED of the receiver is not, or almost not, lit up. If it is lit the capacitor must be set a little bit further on. Do not touch the circuit with your hand

2. Tuning one or more transmitters to the receiver:

• Activate the transmitter (do not touch any other components other than the push button) and turn (very carefully) the tuning capacitor until the tuning LED of the receiver lights up. If all is well one of the relays will energise - if the transmitter and receiver codes are the same. (Between 2 operations a pause of at least 5 seconds is required)

• Now take the transmitter at least 10 metres away from the receiver and repeat the setting. Then take the transmitter to around 20 metres away and repeat (perhaps ask somebody to help you).

• Should it not be possible to tune the receiver to the transmitter, then it might be that the tuner capacitor of the receiver should be set into a different position.

Clip the cover of the housing of the transmitter back into place.

See user instructions for further operation.

22. Test and adjustment

Test & adjustment

14

23. PCB P6706

PCB

24. PCB P3511R

15

25. Main PCB P3511

PCB

16

26. Diagram Remote Transmitter

Diagram

D1

4

BA

TT

ER

Y12

V-+

A11

A12

SW

1S

W2

D2

UM

3758

-120

A

NC

A10

10

A9

A8

98

A6

A7

76

A5

5

17 14 1211

VS

S

TX

13

IC1

OS

C

A4

A3

3

A2A1

21

MO

DE

VD

D

16

1815

RX

NC

R1

L2

C1

T1

R3

R2

C3

C2

R4

CV

LD1

R5

ZD

1

L1

17

27. Diagram Remote Receiver

R9 A

1L2

R5

R6

L1C1

R7

T1

C5

A1,

A2

= IC

1

C4

R4

CV

1

R3

C3

R1

R8

C6

C7

R2

A2

GN

D

Rx

OU

T

ZD

2Z

D1

R13

ZD

3LD

1

+9V

R11

31

2

C2

R10

5 648

7

R12

Diagram

18

28. Main diagram

Diagram

WARNING OUT

DIRECTION LIGHTS

VDD C9D11RY2

RA0RTCC

+V+V3R28

R22

D4

T3

CODELOCK

R29

R40

R24 +V

CODELOCK IN

FAN SENS INC8

R26D6 C18

R8

R25

R34

D5

R15

+V3 C17

T2+V

R16

R14

CONTACT1

CONTACT2

WARNING SENSORS IN

DIRECT SENSORS IN

C14

D10

T12

RY1

D9

ZD3

D8

C15ZD2

R32

D2

R13

+V3

R21

+V

D1

R12 R20

C13

C10

T11

RY3C16

R7

R19

R27

T4

13R36

POS

R35

NEG

+V

R17VSSRB7

5 9

11

RB3

RB5

ZD5T7

OUTSIDE SIREN / PAGER

DOOR LOCK OUT SIGNAL

R37

R38

R10

R9

D12

R18

+V IC3

2

4

(PIC16C54’RC)

R23

R33

+V

D3RST

R31

T1

RA3

12

VK3511

10

RB6

RB4

7

16

6

R30

C1

RB0

OSC

+V

RB1

1

18

RA2

RA1

1738

14

+V

RB2

INSIDE SIREN +

+V3

ZD4T6

+V3

T10

INSIDE SIREN -

+V

T5

R6

T9

DASHBOARD LED -

DASHBOARD LED +

LEFT

RIGHTD14

D13

A1

+12V IN

GND

GND

+12V OUT

D7 L1F1

R2

R1

RV1

C19

R4

C6

2

R3

3

C20

+V3

+V

+V+V1

R46

+V

C2

R39

+V

C12

I O

VR2

I O

VR1

C11

R42

T8

R41

ZD1

1

VOLTAGE DROP JP1

C3

+V

C4

+V

C7

C5

+V1

A1,A2 = IC1

A2

5

6

74

+V1

8

IR GND

IR +9V

RF GND

RF +9V

RF Rx IN

IR Rx IN

7

MODE

+V3

14

VSS

15

OUT17

11A12

12 NC

A9

A10

A1110

9

NC

A88

UM3758-120A

R45

OSC13

IC2

Rx IN16

18

VDD

3

5

A7

A66

A5

A44

1

A3

A22

A1

C21

R5

R11LD1

T13

T14

+V

+V

R43

R44

JP3 5MIN

NCDIRECT

ARMTIME

NC

OFFON

JP4 BLOWER

NC

OFFON JP2

VELLEMAN KIT NV Legen Heirweg 33

9890 Gavere Belgium Europe

Info ?: http://www.velleman.be

Modifications and typographical errors reserved © Velleman Kit nv H3511IP - 2003 - ED2 (rev 3)

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