JUST ONE STEP BETWEEN STEPPE AND SPACE

WWW.GHALAM.KZ

Creation and operation of space systems,

production of high-tech products based on

innovative world technologies

Mission

Ghalam LLP– joint venture KGSand Airbus Defence & Space. Founded in 2010.

VisionThe largest

manufacturer of

space systems in

Central Asia

Main activities

Production of spacecraft for scientific and technological purposes, earth remote sensing and communication

Spacecraft system design

Production of spacecraft components

Assembly and testing of spacecraft weighing up to 6 tons

Production of industrial products

Special Design and Technology Bureau

Metal workshop

Harness workshop

Multi-layers insulation workshop

Electronics manufacturing workshop

Testing laboratories

Assembly and testing complex of spacecraft

Main divisions

Special Design and Technology Bureau

• Development of custom-made space subsystems and components: nano and microclass;

• Design and development of Earth remote sensing systems: design, assembly, testing of service platforms of the spacecraft in classes from 3 to 800 kg;

• Development of onboard control systems, software, power supply systems for special purposes;

• Design and development of optomechanical instruments and high precision systems for astronomical, space and military applications;

• Development of custom-made ground segments based on a software-defined SDR radio system.

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Services:

the space

sector

Special Design and Technology Bureau

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Services:

industrial sector

• Execution of orders for industrial design: 3D-modeling and Finite Element Analysis;

• Development of software and hardware, electronic equipment, high reliability systems for medical, defense and intelligence tasks;

• 3D-modeling according to drawings, removal of overall dimensions from the finished product;

• Reverse engineering: software, mechanical, electronic;

• Analysis of complex systems and projects: system, mechanical, electrical, radiation, radio frequency, thermal, ballistic analysis;

• Engineering consulting services;

• Technical audit of special purpose systems.

Metal products:

• High-precision machining: 5-axis turning and milling;

• Manufacturing precision parts of instrumentation;

• Manufacture of dies and press-forms;

• Production of equipment (оснастка);

• Heat treatment up to 1000C and hardening;

• Chemical Conversion Coating Services;

• Nondestructive testing services;

• Bending, cutting and coordinate punching of metal;

• Cylindrical grinding and surface grinding works;

• Locksmith work;

• Welding work.

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Services

Production sites

• 3D printing of metal products from titanium, aluminum, carbon and stainless steel powders;

• Chemical analysis services for metals;

• Technical control of measurements up to 2 μm;

• Production of harness, multi-layers insulation (MLI), assembly of solar sensors and electronic components;

• Environmental testing of samples (climatic and vibration tests, electromagnetic compatibility tests);

• Mechanical testing services.

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Services

Production sites

Metal workshop:

Precision mechanics section

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5-axis machining

Measurement of shapes

and sizes for 5-axis

• DMU 85 - Milling center

• DMF 180 - Milling center

• CTX 800 - Turning and milling center

• CTX beta 2000 - Turning and milling center

• Mitutoyo CRYSTA Аpex 9206 - coordinate measuring machine

PMS

certified

Newest equipment

Assembly

and welding

site

Sheet

material

processingsite

Metal workshop

Press F1 S AUTOINDEX SIMASV

Bending machine BOSCHERT PROFI

56/2200

Hydraulic guillotine shears DOLINA НГ 3419

Hydraulic cutting TCI cutting SM – C 3015-1

Band saw machineDOLINA, model 8535

Radial Drilling Machine SW32

Universal milling machine FR – U 1300

CNC turning machine

EMCOMAT E 300 MC

MIG-MAG welding apparatus Master

Tig

MIG-MAG welding apparatus KEMPPI

FastMig

Chamber hardening

furnace MSH –304/09

Mechanical

treatment

site

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3D printing site

• Designed for the manufacture of various parts of high quality metal with complex geometry and high quality in terms of fidelity

• The printing process uses the technology of additive laser melting of reactive and non-reactive type powder raw materials

Laser power: 400 WModule performance: build from 2 to 20 cm / h

The system is equipped with a quality control module.3

The system works

with any high-

quality powder

metal with a

melting point of up to 3500 ° С

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Harness workshop

Harness production includes:

• cable cutting

• soldering

• crimp contact and connectors

• cable laying on the layout

• product quality checks

• electrical tests

Scope:

Space system,

ground

equipment,

aviation and

transport

Cable tester

Sefelec

SYNOR 5000

Cable

cutting

machine

Laselec

MRO-200

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Multi-layers insulation

(MLI)

Work on the production of MLI to ensure the

necessary temperature conditions of the

spacecraft include:

• cutting

• packing

• Edging

• installation Velcro technology

• installation of grounding system

• check the quality of the product

Orders for

global

projects:

NEOSAT,

ONEWEB

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Electronics

manufacturing

workshopThe electronics workshop is designed to

manufacturing, assembly and testing electronic

productions. Electronics manufacturing inclube: • applying solder paste

• installation of SMD components

• melting of solder paste / soldering in pairs

• wave soldering of TNT components

• washing / cleaning the PCB

• automatic optical inspection

• repair of electronic components

• optional x-ray

• production of thermocouples of any type

Scope of

application:

space systems

ground

equipment

aviation and

transport

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Production of solar sensors

The production site of solar sensors is designed

to assemble the instruments that make up the

spacecraft orientation system.

Solar sensors production include following

operations:

• Harness system configuration

• Electrical and mechanical installation

• Mechanical coating

• Gluing elements, applying varnish

• Product quality check

BASS 7

BASS 17

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Manufactured

products

Mechanical and thermal test

laboratory (TestLab)

TestLab designed to conduct a complex test of small

spacecraft and industrial products up to 100 kg.

TestLab includes the following test sites:

• Thermal vacuum chamber ACS HVT 400-60100 MC

• Climatic chamber Excal 4024-HE

• Vibration system V8-440 HBT600Combo

• Mass Measurement Equipment Schenck type M3

Tested

KazScisat

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Optical laboratory

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Measurement of image

quality characteristics

obtained from optical

systems

with an aperture diameter

of up to 150 mm and a

focal length of up to 1000

mm.

Equipment:

ImageMaster

Assembly and test complex

of spacecraft

Designed for testing

spacecraft weighing up to 6 tons with maximum

dimensions of 3 × 3 × 6 m.

Thermal

Vacuum

test site

Camera size: 8 × 9,4 м.

Vacuum level:

not less than 10 - 5 mbar with

spacecraft.

Temperature range: cooling to 100 K. Heating to 400 K.

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Assembly and test complex

of spacecraft

• Anechoic chamber size:

13 × 9 × 10 м.

• Test frequency range:

от 1 ГГЦ до 40 ГГц.

• The equipment generates an electromagnetic field of 20 V/m.

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Electromagnetic

compatibility

test site

Assembly and test complex

of spacecraft

• Test Modes:

sinusoidal vibration, random vibration, pulsating and

short-term impact

• Nominal force: 280 кН.

• Frequency range: 5 – 2500 Гц.

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Vibration

test site

Assembly and test complex

of spacecraftCompact

antenna test range

facility

• Camera size:10 × 8 × 13 м.

• Maximum sound pressure level:

153 dB.

• Frequency range: 35 -10 000 Hz.

• Sizes of anechoic chamber:

30 × 20 × 15 м.

• Frequency Range: от 1,4 to 40

GHz.

• Sizes of tested antennas:

С-range 3,0 - 3,5 м.

Кu – range 2,6 - 3,0 м.

Ка – range 2,0 - 2,6 м.

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Acoustic

test site

Assembly and test complex

of spacecraftSite of

Measurement of

inertial mass

characteristics of

spacecraft Assembly and

functional test

site (Highbay)

• Sizes: 21 × 72 × 13 м.

• Cleanliness Class: ISO 8

• The range of measurement of the weight of the payload to

3600 kg.(6000 kg with L-adapter)

• The limiting value of the moment:> 1500 Nm.

• Maximum tilting moment:> 4000 Nm.

• Maximum height of the center of gravity: 3400 mm.

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• Specialists were trained in Airbus, Latelec, Cetim, Laroche, DMG MORI, SSTL and other

leading European enterprises.

• We are a certified supplier of satellite components for Airbus.

• Production sites are equipped with the latest high-tech equipment.

• Internal processes are certified according to ISO 9001, ECSS, Airbus standards.

Our advantages

Contact Information

• Ghalam LLP

• The Republic of Kazakhstan, 010000

• Legal addres: Nur-Sultan city, 89 Turan Ave.

• Mail address: Nur-Sultan city, 89 Turan Ave.

• SKTB building, 4th floor

• tel: +7 (7172) 24 82 38 (sales department)

+7 (7172) 24 82 62 (reception room)

• email: info@ghalam.kz

sales@ghalam.kz

• Web site: www.ghalam.kz

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