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Dairy and Convenience Food DivisionDairy and Convenience Food Division
Welcome to
June 2010Sabine Riechmann
STEPHAN General Presentation page 1
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Sympak - Group
Stephan Germany
Sympak Process Engineering
Sabine Riechmann
STEPHAN General Presentation page 2June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SYMPAK - GROUP
June 2010Sabine Riechmann
STEPHAN General Presentation page 3
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Dairy & Convenience FoodDivision
Chocolate & ConfectioneryDivision
BRAND NAMES & ORGANISATION
Sabine Riechmann
STEPHAN General Presentation page 4June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SYMPAK GROUP REVENUE BREAKDOWN
2009 Revenue breakdown by geography 2009 Revenue breakdown by brand
Number of Engineers / Technicians: 160 Employees average: 550Sales 2009: 130 Mio Euro
June 2010Sabine Riechmann
STEPHAN General Presentation page 5
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Dairy & ConvenienceFood Division
Bologna, Italy
Bologna, Italy
Hameln, Germany
Hamburg, Germany
Bologna, Italy
Alba, Italy
Chocolate & ConfectioneryDivision
SYMPAK PRODUCTION PLANTS
June 2010Sabine Riechmann
STEPHAN General Presentation page 6
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SYMPAK SALES & AFTER SALES NETWORK
Americas
USA (Chicago)
Brazil (Sao Paulo)
Europe
France (Paris) Belgium (Eke Nazareth)
UK (Chester) Poland (Poznan)
Switzerland (Russikon ) Austria (Bregenz)
CSI
Russia (Moscow)
Russia (St. Petersburg)
Ukraine (Kiev)
Far East - Oceania
Republic of Singapore (Singapore)
China (Shanghai)
June 2010Sabine Riechmann
STEPHAN General Presentation page 7
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility
Sympak Process Engineering
STEPHAN GERMANY
June 2010Sabine Riechmann
STEPHAN General Presentation page 8
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN MACHINERY (STM)
Stephan COOK-IT®STEPHAN UHT line
Specialized in manufacturing food processing machines and plants for the dairy, confectionery and convenience food industries.
Stephan was founded in 1953 and is located in Hameln close to Hanover.
Sabine Riechmann
STEPHAN General Presentation page 9June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN FOOD SERVICE EQUIPMENT (SFSE)
SFSE was founded in 2005 and is also located in Hameln close toHanover.
Specialized in manufacturing STEPHAN Universal Machines 5 to 60 litres for the HoReCa, handicraft and pharmaceutical business.
STEPHAN UMC 5 STEPHAN UMSK 60 E
Sabine Riechmann
STEPHAN General Presentation page 10June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SYMPAK PROCESS ENGINEERING (SPE)
SPE was founded in 2003 and is located in Schwarzenbek close to Hamburg.
PROCESS ENGINEERING & AUTOMATIONis a core competence in Process integration:
solutions rather than product. critical to the performance of plant and
equipment.
SPE is the technology center of Sympak - Group for processengineering and automation.
CIP-plant, Almarai
Sabine Riechmann
STEPHAN General Presentation page 11June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility
Sympak Process Engineering
STEPHAN GERMANY
Sabine Riechmann
STEPHAN General Presentation page 12June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN SOLUTIONS FOR THE DAIRY INDUSTRY
Fresh cheese preparations
Butter preparations
Milk rice
Deserts
Processing All types of processed cheese
• Dips / Sauces• spreadable• Bloc• Slices• analogue
Sabine Riechmann
STEPHAN General Presentation page 13June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN PROCESSED CHEESE LINES
Batch Systems Direct and indirect heating up to 127 °C
Capacities up to 3.6 tons/hour
Continuous Systems Capacities up to 6 tons / hour
UHT Heating up to 145 °C
STEPHAN UMSK130 STEPHAN UHT line
Sabine Riechmann
STEPHAN General Presentation page 14June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
TURN KEY SOLUTIONS - DAIRY
PROCESSING PACKAGING
Rawmaterialpreparation
Rawmaterialmixing
Processing Dosing andpackaging
Secondarypackaging
Flash cooling and creaming
End of linepackaging
Sabine Riechmann
STEPHAN General Presentation page 15June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
TURN KEY SOLUTIONS - DAIRY
Sabine Riechmann
STEPHAN General Presentation page 16June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility
Sympak Process Engineering
STEPHAN GERMANY
Sabine Riechmann
STEPHAN General Presentation page 17June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN SOLUTIONS FOR CONVENIENCE FOOD
Processing Mayonnaise
Ketchup
Dressings
Dips
Baby Food
Pasta Sauces
Classical Sauces
Soups
Purée
Ready Meals
Rice
Pasta
Potatoes
Vegetables
Meat
Fish
Poultry
Stews
Versatility is o
ur strength!
Sabine Riechmann
STEPHAN General Presentation page 18June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN BATCH AND CONTINUOS SYSTEMS
Batch Systems Capacities up to 5 tons/hours
Stephan COOK-IT®
Continuous Systems Capacities up to 10 tons/hours
STEPHAN Conti-Lines
Dairy and Convenience Food Division
Sabine Riechmann
STEPHAN General Presentation page 19June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
TURN KEY SOLUTIONS – CONVENIENCE FOOD
Rawmaterialpreparation
Rawmaterialmixing
Processing Dosing andpackaging
Secondarypackaging
End of linepackaging
Sabine Riechmann
STEPHAN General Presentation page 20June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility
Sympak Process Engineering
STEPHAN GERMANY
Sabine Riechmann
STEPHAN General Presentation page 21June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN Chocolate Processing
-optimum quality-
STEPHAN Marzipan Processing
-formula for success-
STEPHAN ReworkProcessing
-from reject to high quality-
Marzipan
Almond Paste
Persipan
(apricot kernels)
Chocolate fillings
Ganache
Truffle masses
Coatings
Chocolate and fruit
sauces
Biscuits
Waffles
Pralines
Cookies
STEPHAN SOLUTIONS FOR CONFECTIONERY PRODUCTS
Sabine Riechmann
STEPHAN General Presentation page 22June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility
Sympak Process Engineering
STEPHAN GERMANY
Sabine Riechmann
STEPHAN General Presentation page 23June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
STEPHAN MICROCUT®
Processes Dispersing
Cutting
Emulsifying
Homogenizing
Applications Meat emulsions
Liver paté
Skin emulsions
Various other emulsions
Cream Soups
Baby food
Vegetable grinding
Biscuit rework grinding
STEPHAN Microcut® MCHD 180
Sabine Riechmann
STEPHAN General Presentation page 24June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility
Sympak Process Engineering
STEPHAN GERMANY
Sabine Riechmann
STEPHAN General Presentation page 25June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
THE STEPHAN TEST FACILITYOur test facility enables you to test your products on our machines with the latesttechnological standards – under the supervision of STEPHAN-engineers and STEPHAN technologists.
200 square metres
7 platforms
under production conditions
state-of-the-art laboratory
computer interfacesSabine Riechmann
STEPHAN General Presentation page 26June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
Who we are Dairy Technologies Convenience Food Technologies Confectionery Technologies Emulsifyer Test Facility
Sympak Process Engineering
STEPHAN GERMANY
Sabine Riechmann
STEPHAN General Presentation page 27June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SYMPAK PROCESS ENGINEERING
SPE is the technology center of Sympak - Group for processengineering and automation.
Engineering
Process Units
Integrated Automation Solutions
SYMPAK PROCESS ENGINEERING (SPE)
Our Portfolio:
Sabine Riechmann
STEPHAN General Presentation page 29June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SPE - ENGINEERING
Pre-Engineering / Design Studies
Technological Support
Project Engineering
Turnkey Project Management
Process Integration / Automation
Our Engineering Portfolio:
Sabine Riechmann
STEPHAN General Presentation page 29June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SPE – PROCESS UNITS
SYMPAK CIP Modules
SYMPAK Container Stations
SYMPAK Drum Discharging Stations
SYMPAK Process and Mixing Systems
Our Process Units:
Sabine Riechmann
STEPHAN General Presentation page 30June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SPE – AUTOMATION MODULES
SYMPAK Recipe Management
SYMPAK Batch Report
SYMPAK Preventative Maintenance
SYMPAK Spare Parts
Batch Report
Sabine Riechmann
STEPHAN General Presentation page 31June 2010
Dairy and Convenience Food DivisionDairy and Convenience Food Division
SPE – INTEGRATED AUTOMATION SOLUTIONS
PLC (e.g. SIMATIC S7)
Variable Speed Drive (VSD)
Solenoid ValvesDecentralized IOs
Operator Panel
PLC (e.g. SIMATIC S7)
Variable Speed Drive (VSD)
Solenoid ValvesDecentralized IOs
Operator Panel
PLC (e.g. SIMATIC S7)
Variable Speed Drive (VSD)
Solenoid ValvesDecentralized IOs
Operator Panel
SCADA / HMI Systems(Redundant Server
Architecture)
Operator Panels(Clients)
Interface to ThirdParty Suppliers
Central DatabaseServer
Office Ethernet / TCP/IP
Interface toERP Systems
Management Execution System(Reporting, Batch Tracking, Quality Control, etc.)
Office Ethernet / TCP/IP
Sabine Riechmann
STEPHAN General Presentation page 32June 2010