21
Subject : Service Tools Date : June 27 2008 No 2008-8 Year All Model All Mandatory Tools: These tools are absolutely needed to perform certain service procedures. They will be automatically shipped to dealerships. They do not need to be ordered separately. Recommended Tools: These tools will facilitate the Technicians work. They will not be automatically shipped to dealerships. They need to be ordered separately. BRP is proud to introduce its latest Service Tools Bulletin. These special tools were designed to help you efficiently service BRP vehicles. Please always make sure to use special tools along with the appropriate Shop Manual(s) and respect all safety measures. Table of contents Tools by System: Engine .......................................................................................................................... 2 P Fuel .............................................................................................................................. 10 P Cooling ......................................................................................................................... 11 P Electrical ....................................................................................................................... 12 P Lubrication .................................................................................................................... 15 P Propulsion / Transmission ............................................................................................ 15 P Steering ........................................................................................................................ 18 P Suspension .................................................................................................................. 18 P Various ......................................................................................................................... 19 P Index of tools by Part Number: 21 P .............................................................................. 1/21 ©2008 Bombardier Recreational Products inc. and BRP US inc. All rights reserved. ®™ and the BRP logo are trademarks of Bombardier Recreational Products inc. or its affiliates. Printed in Canada (sbs2008-007)

June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

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Page 1: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Subject : Service ToolsDate : June 27 2008 No 2008-8YearAll

ModelAll

Mandatory Tools: These tools are absolutely needed to perform certain service procedures.They will be automatically shipped to dealerships. They do not need to be ordered separately.

Recommended Tools: These tools will facilitate the Technicians work. They will not be automatically shipped to dealerships. They need to be ordered separately.

BRP is proud to introduce its latest Service Tools Bulletin. These special tools were designed to help you efficiently service BRP vehicles. Please always make sure to use special tools along with the appropriate Shop Manual(s) and respect all safety measures.

Table of contents Tools by System:

Engine .......................................................................................................................... 2PFuel .............................................................................................................................. 10PCooling ......................................................................................................................... 11PElectrical ....................................................................................................................... 12PLubrication .................................................................................................................... 15PPropulsion / Transmission ............................................................................................ 15PSteering ........................................................................................................................ 18PSuspension .................................................................................................................. 18PVarious ......................................................................................................................... 19P

Index of tools by Part Number: 21P..............................................................................

1/21©2008 Bombardier Recreational Products inc. and BRP US inc. All rights reserved.®™ and the BRP logo are trademarks of Bombardier Recreational Products inc. or its affiliates.

Printed in Canada (sbs2008-007)

Page 2: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Engine

Protective Rubber Pad290 877 032 Recommended

947 DI engines

F06B06A

P/NGear / Bearing Puller

290 877 665 Recommended787 enginesNo longer sold; a standard puller can be used.

P/NMale Fitting

295 000 086 Recommended4-TEC 1503To test jet pump tightness on 2-stroke.

P/N

Protective Carpet295 000 101 Recommended

717 / 787 RFI enginesSo piston bearing does not fall in base during replacement.

P/NLeakage Tool MIKUNI BN Pump

295 000 114 RecommendedAll carbureted enginesTo leak test carburetor pop-off pressure.

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P/NFLYWHEEL HOLDER

295 000 125 Mandatory587/657/717 enginesUse with 420 876 080.

P/N

Timing Gauge 717295 000 130 Recommended

717 enginesP/N

Timing Gauge295 000 135 Recommended

787, 787 RFI, 947, 947 DI enginesP/N

Shaft Alignment Tool295 000 141 Mandatory

All models

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P/N

TDC Dial Indicator295 000 143 Recommended

2-stroke engines except DIP/N

Flywheel Puller295 000 156 Mandatory

787 RFIP/N

Engine Leak Test Kit295 500 352 Mandatory

All 2-stroke enginesKit includes vacuum pump 529 021 800.

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P/N

2/21Service 2008-8

Page 3: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Engine

TDC dial indicator 25 mm414 104 700 Recommended

For ignition timing static measurement

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P/NHALF RING PULLER MAG

420 276 025 Recommended717 engineTo remove crankshaft bearings.

P/NScrew M8x40 (item #7)

420 840 681 RecommendedAll 2-stroke engines

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P/N

Screw M8x70 (item #8)420 841 201 Recommended

All 2-stroke enginesTo be used with P/N 420 877 635.

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P/NScrew M8x35 (qty 3)

420 841 591 Recommended717 enginesTo be used with 529 035 533.

P/NSleeve

420 847 220 Recommended717 enginesUse with 420 876 080.

P/N

Half ring puller420 876 330 Recommended

947 & 947 DI enginesTo remove 52 mm O.D. bearings from the crankshaft.

P/NRotary Valve Shaft Puller

420 876 488 Recommended717, 787 & 787 RFI enginesKit includes 420 240 860 / 232 400 414.

P/NRotary Valve Bearing Pusher

420 876 501 Recommended717, 787 & 787 RFI enginesP/N

Starter Drive Seal Pusher420 876 502 Recommended

947 & 947 DI enginesFor starter drive

P/NCrankshaft Protector

420 876 552 RecommendedAll 2 stroke, except 247 (PTO)Use with 420877635

P/NCrankshaft Protector

420 876 557 Recommended717 / 787 RFI / 800R / 800 HOP/N

3/21Service 2008-8

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Engine

Crankshaft Distance Ring (MAG)420 876 569 Recommended

All 2-stroke enginesP/N

Rotary Valve Shaft Installer420 876 605 Recommended

717 engines & older than 1990P/N

Rotary Valve Shaft Installer420 876 609 Recommended

787 & 787 RFI enginesUse with 420 877 650

P/N

Cylinder Alignment Tool420 876 904 Recommended

717 enginesP/N

PISTON RING COMPRESSOR 88mm420 876 965 Recommended

947 & 947 DI enginesP/N

PISTON RING COMPRESSOR 82mm420 876 979 Recommended

717, 787 & 787 RFI enginesP/N

Crankshaft Protector420 877 414 Mandatory

947 DI enginesP/N

Puller et bolt (item 1 & 9)420 877 635 Recommended

All 2-stroke engines

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P/NOil Seal Pusher

420 877 740 Recommended787 RFI enginesUsed with 420 877 650.

P/N

Replacement Puller Bolt (item #9)420 940 755 Recommended

All 2-stroke enginesTo use with puller P/N 420 877 635.

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P/NFlywheel puller

420 976 235 Mandatory247, 787, 787 RFI, 947 & 947 DI enginesReplacement bolt P/N 529 035 549.

P/NHALF RING PULLER

420 977 475 Recommended717 / 787 RFI enginesP/N

4/21Service 2008-8

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Engine

HOLDER RING (item #3)420 977 480 Recommended

947DI engines

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P/NRING PULLER (item #3)

420 977 490 Recommended717/787RFI engines

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P/NVacuum pressure pump

529 021 800 RecommendedAll models

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P/N

Distance Gauge 14 mm529 034 800 Recommended

717 enginesP/N

Distance Gauge 15.4mm529 034 900 Recommended

787 RFI enginesP/N

Distance Gauge 7.5mm (PTO)529 035 000 Recommended

947 DI EngineP/N

Distance gauge11.5mm (MAG)529 035 100 Recommended

947 DI engines

No picture available

P/NPiston pin puller

529 035 503 MandatoryAll 2-stroke enginesP/N

Exhaust Wrench 15mm529 035 505 Mandatory

947 DI enginesP/N

Replacement Protector Sleeve529 035 513 Recommended

To be used with P/N 529 035 503.P/N

Flywheel Tool529 035 533 Mandatory

All 947 and 947 DIUse in conjunction with 529 035 547 puller and 295 000 125 holder.

P/NSleeve kit 18 mm

529 035 541 RecommendedSki-Doo 277, Sea-Doo 587To install cageless bearings. Used with 529035503

P/N

5/21Service 2008-8

Page 6: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Engine

Sleeve kit 20 mm529 035 542 Mandatory

717, 787 RFI, 600, 800HOUsed with 529035503

P/NSLEEVE Kit 21mm

529 035 543 Mandatory947, 947 DI, 800 R EnginesTo install cageless bearings. Used with 529035503

P/NFlywheel Puller

529 035 547 MandatoryReplacement bolt 529035549. Use 20876081/295000125/420841591/290847220

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P/N

Bolt M16 x 1,5 x 65mm529 035 549 Recommended

DS 450Goes with 529 035 547 & 420 976 235.

P/NSpring installer remover

529 035 559 RecommendedReplaced by 529035983 or 529035989

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P/NCirclip Insertion Tool 18 mm

529 035 561 RecommendedSea-Doo 587, Ski-Doo 277 enginesP/N

Circlip insertion Tool 20 mm529 035 562 Recommended

593, 670, 693, 717, 787 & 787 RFI engineSleeve without groove P/N 529 035 567 also available.

P/NCirclip Insertion Tool 21 mm

529 035 563 Recommended947 & 947 DI enginesSleeve without groove, P/N 529 035 569 also available.

P/N20 mm Sleeve

529 035 567 RecommendedUse with 529 035 562.P/N

21 mm Sleeve529 035 569 Recommended

Use with P/N 529 035 563.P/N

Insert Alignment Tool529 035 590 Mandatory

XP & XP DI modelsP/N

Degree Wheel529 035 607 Mandatory

All rotairy valve engines

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6/21Service 2008-8

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Engine

Engine leak down test kit529 035 661 Recommended

All 4-stroke enginesTo perform a leak down test on engine.

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P/NValve stem seal installer

529 035 687 Recommended610 engine

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P/NIntake Plug

529 035 708 Mandatory947DI enginesP/N

COMPRESSOR RING529 035 713 Mandatory

947DI enginesP/N

Carbon Dam Guide529 035 715 Mandatory

947 DI enginesP/N

Carbon Dam Compressor529 035 716 Mandatory

947 DI enginesP/N

SHAFT ALIGNEMENT TOOL529 035 719 Mandatory

4-TEC engines

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P/NValve spring compressor

529 035 724 Recommended4-TEC enginesTo be used with valve spring compressor cup 529 035 764 and 529 036 073

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P/NPiston circlip installer

529 035 765 Mandatory610/500/1503/V-1000 engines

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P/N

CRANKSHAFT LOCKING TOOL529 035 821 Mandatory

4-TEC 1503 enginesP/N

OIL SEAL GUIDE529 035 822 Mandatory

4-TEC 1503 enginesP/N

Engine lifting ring529 035 830 Recommended

2-stroke engines with 14 mm spark plugsP/N

7/21Service 2008-8

Page 8: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Engine

CAMSHAFT LOCKING TOOL529 035 839 Mandatory

V1000, V1300 &1503 enginesP/N

RING GEAR BLOCKING TOOL529 035 846 Mandatory

787 & 787 RFI enginesP/N

Suction pump529 035 880 Recommended

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P/N

TORX ADAPTOR529 035 938 Mandatory

4-TEC 1503 SC enginesP/N

2-stroke engine lifting hook529 035 940 Recommended

All 2-stroke enginesP/N

RING GEAR BLOCKING TOOL529 035 946 Mandatory

947 & 947 DI enginesP/N

SUPPORT PLATE529 035 947 Mandatory

4-TEC 1503 SCTo hold the supercharger assembly in a vise for disassembly and assembly.

P/N4-pin socket

529 035 948 Recommended1503 superchargedP/N

BEARING SUPPORT/PUSHER529 035 950 Mandatory

4-TEC 1503 SC enginesTo install bearing of the supercharger ground plate.

P/N

Crank shaft bearing puller529 036 004 Recommended

2 strokes EngineP/N

Supercharger Gear Holder529 036 025 Mandatory

4-TEC 1503 SCP/N

Supercharger Retaining Key529 036 027 Mandatory

4-TEC 1503 SCP/N

8/21Service 2008-8

Page 9: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Engine

Valve spring compressor cup529 036 073 Recommended

449, 991, 610/500 engines, Traxter 500To be used with 529 035 724

P/NValve Guide Remover 6 mm

529 036 086 Recommended1503P/N

Valve Guide Installer 6 mm529 036 087 Recommended

1503,Traxter 500, Quest 610/500P/N

Strap Tool529 036 126 Recommended

1503 HOP/N

Piston ring compressorSnap-on RC 980 Recommended

4-TECNot sold by BRP

P/NTorque angle gauge

Snap-on TA362 RecommendedUsed on most 4-stroke engines.Not sold by BRP

P/N

Valve stem seal removal pliersSnap-on YA 8230 Recommended

1503, 991 engines, DS650Not sold by BRP

P/N

9/21Service 2008-8

Page 10: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Fuel

Fuel pressure gauge529 035 591 Recommended

787 RFI, 793 SDI & 4-TEC enginesReplaced by 529 035 709. Spare plastic clip P/N 275500429

P/NPressure gauge

529 035 709 MandatoryInjection type enginesUse with 529035652, 529035714 & 529036023

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P/NFuel Gauge T Adaptor

529 035 710 Mandatory947 DI enginesUse with gauge P/N 529035709 and P/N 529 035 714.

P/N

Pressure Relief Valve Adaptor529 035 711 Mandatory

947 DI enginesUse with gauge P/N 529035709 and P/N 529 035 714.

P/NAir Compressor Adaptor

529 035 712 Mandatory947 DI enginesUse with gauge P/N 529035709 and P/N 529 035 714.

P/NFuel line remover

529 035 714 MandatoryInjection modelsUsed also with gauge P/N 529 035 709, 529 035 652 & 529 036 023

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P/N

Fuel hose adapter529 036 023 Recommended

Injection type vehiclesTo be used with 529 035 709. Replacement clip 513 033 135

P/NFuel Hose Connector Tool

529 036 037 Recommended4-TEC 1503Disconnect fuel hose

P/NFuel Module Socket

529 036 125 Recommended1503 2008P/N

Vented cap test adapter529 036 141 Mandatory

Vented cap modelP/N

10/21Service 2008-8

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Cooling

Flush Kit295 500 068 Recommended

97-98 GTSP/N

Flushing Kit Hose295 500 258 Recommended

All models (except GTS)P/N

Flushing Adaptor295 500 473 Recommended

All modelsP/N

Coolant oil pump gear holder420 277 905 Mandatory

717, 583, 670, 599, 699, 779, 809 engineP/N

Radiator Cap Pressure Test529 021 400 Recommended

4-TEC modelsReplacement part for item also included in kit 861749100

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P/NCoolant Pump Seal Pusher

529 035 823 Mandatory4-TEC 1503P/N

Test cap529 035 991 Recommended

All modelsTo be used with Vacuum/Pressure Pump 529 021 800.

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P/N

11/21Service 2008-8

Page 12: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Electrical

MPI communication cables only278 001 052 Recommended

MPI not includedP/N

D.E.S.S. Adaptor278 001 978 Recommended

MY 2003-05 787 RFI modelsTo be used with the MPI or MPI-2.

P/NMagneto Harness 4 Pins

295 000 131 Recommended717 enginesTo test the magneto.

P/N

Magneto Harness 6 Pins295 000 136 Recommended

787, 787 RF,I 947 & 947 DI enginesReplaced by 259 035 604

P/NSuction Cup

295 000 163 RecommendedTo remove gauges.P/N

ECM adapter tool420 277 010 Mandatory

All modelsAll injected 2-TEC & 4-TEC with VDO ECM

P/N

MPEM programmer guide484 300 139 Recommended

Guide: how to use hand held programmerHas been replaced by B.U.D.S., the MPI and recently by the MPI-2.

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P/NDigital induction tachometer

529 014 500 RecommendedAll models

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P/NStroboscopic Timing Light

529 031 900 RecommendedAll 2-strokeP/N

Choke Nut Removal Tool529 034 600 Recommended

Replaced by 529035943

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P/NMagneto harness

529 035 604 Recommended787, 787 RFI, 947 & 947 DI enginesTo test magneto.

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P/NDiagnostic adaptor for VCK

529 035 679 RecommendedTo be used with the MPI, connects to 529 035 807.

P/N

12/21Service 2008-8

Page 13: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Electrical

9 Pins to 25 Pins Adaptor529 035 681 Recommended

To connect communication cable P/N 529 035 697 of MPI to older PC.

P/ND.E.S.S 4 Pin Adaptor

529 035 685 Recommended1998-2002 787 RFI enginesDisconnect the D.E.S.S. post and connect in series, then to MPI.

P/NMPI-2 Communication Cable Extension

529 035 697 RecommendedMale/female DB9 extension can be purchassed at any PC store; max. 25 ft lg.

P/N

Crimping plier for heavy gage wire529 035 730 Recommended

All modelsEx.: To crimp battery cable terminals.

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P/NFluke 115 digital multimeter

529 035 868 RecommendedAll models

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P/NMPEM programmer kit

529 035 878 RecommendedAll 2-stroke modelsNo longer sold, replaced by MPI-2, P/N 529 036 018.

P/N

D.E.S.S. Adaptor529 035 904 Mandatory

Connects to the diagnostic cable of the MPI or MPI-2.

P/NKOSTAL Die

529 035 906 RecommendedAll models with KOSTAL ECM connectorsTo use with crimping tool 529 035 909 to crimp ECU connectors

P/NAMP die

529 035 908 RecommendedAll models with AMP connectorsTo use with crimping tool 529 035 909 to crimp Deutsch connectors.

P/N

Crimping tool529 035 909 Recommended

To use with compatible die to crimp different connectors

P/ND.E.S.S. Post Remover

529 035 943 RecommendedAll DESS equipped modelsP/N

MPI communication kit529 035 981 Recommended

Spare cables are still available. See MPI-2P/N

13/21Service 2008-8

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Electrical

Handheld MEM Programme Cable529 035 993 Recommended

6 pin connectorP/N

Magneto harness adapter529 036 016 Recommended

1503, 449To test the magneto.

P/N787 RFI Timing Tool

529 036 017 MandatoryMY 2005, 787 RFITo replace temperature sensor during timing procedure.

P/N

MPI-2 interface card529 036 018 Mandatory

Replaces the MPI.P/N

D.E.S.S. Post Interface529 036 019 Mandatory

To programm D.E.S.S. keys with the MPI-2.P/N

Test probes529 036 063 Recommended

All modelsTo back probe various connectors.

P/N

MPI-2 diagnostic cable710 000 851 Mandatory

All DESS-equipped vehiclesP/N

Multilock terminal housing connector extAMP 755430-2 Recommended

Not sold by BRP

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P/N

14/21Service 2008-8

Page 15: June 27 2008 Service Tools 2008-8 - bweb.brp-jp.combweb.brp-jp.com/PDF/PWSB2008-8.pdfBRP is proud to introduce its latest Service Tools ... 717 / 787 RFI engines So piston bearing

Lubrication

Adapter Hose529 035 652 Mandatory

4-TEC enginesUsed with 529 035 709.

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P/NOIL FILTER COVER EXTRACTOR

529 036 038 Recommended4-TEC 1503P/N

Oil Filter Cover Puller529 036 057 Recommended

4-TEC 1503Replaced by 529 036 108

P/N

Oil filter cover puller529 036 108 Recommended

1503Used with 529 036 038.

P/NSupercharger Oil Spray jet tool

529 036 134 Mandatory1503P/N

Propulsion / Transmission

PTO FLYWHEEL/IMPELLER TOOL295 000 001 Mandatory

All 2-strokeP/N

IMPELLER SHAFT GUIDE TOOL295 000 002 Mandatory

All 2-stroke modelsP/N

Bearing / Seal Installer Tool295 000 107 Mandatory

All 2-stroke enginesP/N

15/21Service 2008-8

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Propulsion / Transmission

VTS Socket295 000 133 Recommended

All VTS equipped

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P/NJet Pump Bearing Remover

295 000 144 MandatoryAll 2-stroke modelsP/N

Alignment Adaptor295 000 157 Recommended

HX & XP models until 1998P/N

Engine alignment Tool529 035 506 Mandatory

All 155.6mm and 139.5mm jet pumpP/N

Plate for engine Alignment529 035 507 Mandatory

155.6 mm jet pumpP/N

Pump Plate529 035 508 Mandatory

139.5 mm jet pumpUsed with 529 035 506.

P/N

Inner Seal Installer529 035 609 Mandatory

All 155.6mm jet pump modelsP/N

Pump Bearing Pusher529 035 818 Mandatory

4-TEC 1503 modelsP/N

SEAL/BEARING PUSHER529 035 819 Mandatory

4-TEC 1503 models

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P/N

Impeller Removing Tool529 035 820 Mandatory

4-TEC 1503 NA and BVAlso used to turn the engine.

P/NFloating ring tool

529 035 841 Mandatory1503 engine without super chargerP/N

PTO SUPPORT TOOL529 035 842 Mandatory

4-TEC 1503 models

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P/N

16/21Service 2008-8

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Propulsion / Transmission

Pressure Cap529 035 843 Mandatory

4-TEC 1503 modelsP/N

Drive Shaft holder529 035 871 Mandatory

4-TEC models, except RXPReplaced by 529 035 986 (RXP) tool that fits all 4-TEC.

P/NDrive Shaft Adapter

529 035 892 Mandatory4-TEC 1503 engines (except BV IC)Install on drive shaft to turn engine as required.

P/N

Impeler shaft installer/ Pusher529 035 955 Mandatory

4-TEC Plastic & Aluminum Jet PumpTool used to push out impeller shaft and install back bearing in pump.

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P/NImpeller Removing Tool

529 035 956 MandatorySC IC ModelsTool used to remove and install impeller

P/NImpeller Remover / Installer

529 035 984 RecommendedRXP (BV IC)To remove and install impeller

No picture available

P/N

Drive Shaft Adapter529 035 985 Mandatory

RXP (BV IC)To install on driveshaft for turning engine as required.

P/NDrive Shaft Holder

529 035 986 MandatoryAll 4-TEC 1503To hold driveshaft in place when using the floating ring tool.

P/NFloating ring tool

529 035 987 Mandatory1503 engines with superchargerTool used to push the floating ring to epxose C-clip on drive shaft

P/N

Drive Shaft C-Clip Remover529 036 026 Recommended

4-TEC 1503P/N

Floating ring tool III529 036 116 Mandatory

??? See JW for all details: to remove the driveshaft floating ring,

P/N

17/21Service 2008-8

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Steering

Steering Cable Tool295 000 145 Recommended

AllP/N

O.P.A.S. CYLINDER NUT WRENCH529 035 840 Mandatory

All O.P.A.S. modelsP/N

Suspension

Gas shock filling tool503 190 102 Recommended

T/A shocksTo be used with P/N 529035570. Spare needle P/N 529035930.

��������

P/NShock preload adjustment wrench

529 032 900 RecommendedP/NSpring compressor

529 035 504 RecommendedNo longer sold, replaced by P/N 529 036 007.

P/N

529 035 504 Remplacement Component529 035 551 Recommended

HX & XPTo easily remove HX & XP suspension.

P/NShock filling valve

529 035 570 RecommendedT/A shocksP/N

Spring Remover529 036 007 Recommended

All modelsTo remove coil spring from shock.

P/N

18/21Service 2008-8

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Various

Caillau pliers295 000 054 Mandatory

All models

��������

P/NOetiker Pliers

295 000 069 RecommendedAll models

�������

P/NOetiker pliers

295 000 070 RecommendedAll modelsP/N

Small hose pincher295 000 076 Recommended

All models

��������

P/NLIFT KIT

295 100 204 RecommendedLRV DIP/N

LIFT KIT295 100 205 Recommended

4-TECP/N

LIFT KIT295 100 206 Recommended

All 2-stroke models, except LRVP/N

LEAK SUPPLEMENT KIT295 500 780 Mandatory

787 RFI / 947 DIKit includes 296 000 024/ 296 000 025/ 296 000 026/ 296 000 027

P/NFlexible spout for oil

414 837 300 RecommendedAll models

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P/N

Handle420 877 650 Recommended

All modelsTo be used with many pushers.

P/NSupertitanium drill bit 3/16"

529 031 800 RecommendedTo drill/remove many kinds of rivet.P/N

Large hose pincher529 032 500 Recommended

All models

��������

P/N

19/21Service 2008-8

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Various

Spring removal tool529 035 983 Mandatory

All models

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P/NSpring removal tool (small)

529 035 989 Mandatory

������

P/NBlind hole bearing puller set

529 036 117 RecommendedAll modelsReplaced by 529036056

P/N

Slide hammerSnap-on CJ125-6 Recommended

AllNo sold by BRP

P/N

20/21Service 2008-8

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Index Tool Part Numbers ... Page These tools are mandatory

278001052 .............. 420876569 .............. 529035590 .............. 529035946 ..............12 4 6 8278001978 .............. 420876605 .............. 529035591 .............. 529035947 ..............12 4 10 8290877032 .............. 420876609 .............. 529035604 .............. 529035948 ..............2 4 12 8290877665 .............. 420876904 .............. 529035607 .............. 529035950 ..............2 4 6 8295000001 .............. 420876965 .............. 529035609 .............. 529035955 ..............15 4 16 17295000002 .............. 420876979 .............. 529035652 .............. 529035956 ..............15 4 15 17295000054 .............. 420877414 .............. 529035661 .............. 529035981 ..............19 4 7 13295000069 .............. 420877635 .............. 529035679 .............. 529035983 ..............19 4 12 20295000070 .............. 420877650 .............. 529035681 .............. 529035984 ..............19 19 13 17295000076 .............. 420877740 .............. 529035685 .............. 529035985 ..............19 4 13 17295000086 .............. 420940755 .............. 529035687 .............. 529035986 ..............2 4 7 17295000101 .............. 420976235 .............. 529035697 .............. 529035987 ..............2 4 13 17295000107 .............. 420977475 .............. 529035708 .............. 529035989 ..............15 4 7 20295000114 .............. 420977480 .............. 529035709 .............. 529035991 ..............2 5 10 11295000125 .............. 420977490 .............. 529035710 .............. 529035993 ..............2 5 10 14295000130 .............. 484300139 .............. 529035711 .............. 529036004 ..............2 12 10 8295000131 .............. 503190102 .............. 529035712 .............. 529036007 ..............12 18 10 18295000133 .............. 529014500 .............. 529035713 .............. 529036016 ..............16 12 7 14295000135 .............. 529021400 .............. 529035714 .............. 529036017 ..............2 11 10 14295000136 .............. 529021800 .............. 529035715 .............. 529036018 ..............12 5 7 14295000141 .............. 529031800 .............. 529035716 .............. 529036019 ..............2 19 7 14295000143 .............. 529031900 .............. 529035719 .............. 529036023 ..............2 12 7 10295000144 .............. 529032500 .............. 529035724 .............. 529036025 ..............16 19 7 8295000145 .............. 529032900 .............. 529035730 .............. 529036026 ..............18 18 13 17295000156 .............. 529034600 .............. 529035765 .............. 529036027 ..............2 12 7 8295000157 .............. 529034800 .............. 529035818 .............. 529036037 ..............16 5 16 10295000163 .............. 529034900 .............. 529035819 .............. 529036038 ..............12 5 16 15295100204 .............. 529035000 .............. 529035820 .............. 529036057 ..............19 5 16 15295100205 .............. 529035100 .............. 529035821 .............. 529036063 ..............19 5 7 14295100206 .............. 529035503 .............. 529035822 .............. 529036073 ..............19 5 7 9295500068 .............. 529035504 .............. 529035823 .............. 529036086 ..............11 18 11 9295500258 .............. 529035505 .............. 529035830 .............. 529036087 ..............11 5 7 9295500352 .............. 529035506 .............. 529035839 .............. 529036108 ..............2 16 8 15295500473 .............. 529035507 .............. 529035840 .............. 529036116 ..............11 16 18 17295500780 .............. 529035508 .............. 529035841 .............. 529036117 ..............19 16 16 20414104700 .............. 529035513 .............. 529035842 .............. 529036125 ..............3 5 16 10414837300 .............. 529035533 .............. 529035843 .............. 529036126 ..............19 5 17 9420276025 .............. 529035541 .............. 529035846 .............. 529036134 ..............3 5 8 15420277010 .............. 529035542 .............. 529035868 .............. 529036141 ..............12 6 13 10420277905 .............. 529035543 .............. 529035871 .............. 710000851 ..............11 6 17 14420840681 .............. 529035547 .............. 529035878 .............. AMP 755430-2 ........3 6 13 14420841201 .............. 529035549 .............. 529035880 .............. Snap-on CJ125-6 ....3 6 8 20420841591 .............. 529035551 .............. 529035892 .............. Snap-on RC 980 .....3 18 17 9420847220 .............. 529035559 .............. 529035904 .............. Snap-on TA362 .......3 6 13 9420876330 .............. 529035561 .............. 529035906 .............. Snap-on YA 8230 ....3 6 13 9420876488 .............. 529035562 .............. 529035908 ..............3 6 13420876501 .............. 529035563 .............. 529035909 ..............3 6 13420876502 .............. 529035567 .............. 529035938 ..............3 6 8420876552 .............. 529035569 .............. 529035940 ..............3 6 8420876557 .............. 529035570 .............. 529035943 ..............3 18 13

21/21Service 2008-8