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July 16, 2008
Bunge-Ergon Vicksburg, LLCConstruction Facts
•Plant Construction Began on February 9, 2007•Construction Labor Peaked at 375 Employees•9,000 Yards of Concrete•1,000 Tons of Structural Steel•500,000 Feet of Wire (App. 100 Miles)•60,000 Feet of Pipe (App. 11 Miles)•Plant Startup June 1, 2008•$100 MM+ Total Construction Cost
Bunge-Ergon Vicksburg, LLCLocal Impact
SpecFab•Fabricated All Pressure Vessels and Columns in the Plant•Fabricated Approximately 60% of all of the Plant’s Piping
Ergon Maintenance Services (EMS)•Performed Miscellaneous Structural Steel Fabrication •Structural Steel Erection, Main Utility Tie-Ins, Pile Driving, and Various other Construction Activities
Miscellaneous Vicksburg Vendors•RSC, American Supply Company, Nordan Smith, Stuart C. Irby, Bell’s Ice, Unitech, McCoy’s, Vicksburg Sand and Gravel, Ram Electric, Clark Machine, Delta Stone, Rebel Welding, CTSI Surveying, Falco, MMC, and Many Others.
Approximately 40 Construction Employees were from Vicksburg, and Many Others Commuted
Bunge-Ergon Vicksburg - February 14, 2007Bunge-Ergon Vicksburg - February 14, 2007
Bunge-Ergon Vicksburg - February 26, 2007Bunge-Ergon Vicksburg - February 26, 2007
Bunge-Ergon Vicksburg – March 28, 2007Bunge-Ergon Vicksburg – March 28, 2007
Bunge-Ergon Vicksburg – May 10, 2007Bunge-Ergon Vicksburg – May 10, 2007
Bunge-Ergon Vicksburg – June 8, 2007Bunge-Ergon Vicksburg – June 8, 2007
Bunge-Ergon Vicksburg – July 18, 2007Bunge-Ergon Vicksburg – July 18, 2007
Bunge-Ergon Vicksburg – August 29, 2007Bunge-Ergon Vicksburg – August 29, 2007
Bunge-Ergon Vicksburg – October 15, 2007Bunge-Ergon Vicksburg – October 15, 2007
Bunge-Ergon Vicksburg – December 15, 2007Bunge-Ergon Vicksburg – December 15, 2007
Bunge-Ergon Vicksburg – April 9, 2008Bunge-Ergon Vicksburg – April 9, 2008
Bunge-Ergon Vicksburg – June 10, 2008Bunge-Ergon Vicksburg – June 10, 2008
Bunge-Ergon Vicksburg, LLC
22 Million Bushels per year of corn
180,000 Tons of Dried Distiller’s Grain
60 Million Gallons per year of Fuel Grade Ethanol
How is Ethanol Produced?How is Ethanol Produced?
Drymill Ethanol PlantDrymill Ethanol Plant
– Mash PreparationMash Preparation
– FermentationFermentation
– DistillationDistillation
– Product DryingProduct Drying
– Water RecoveryWater Recovery
How is Ethanol Produced ?How is Ethanol Produced ?
Mash Preparation
-Corn Grinding
-Water and Enzymes Addition
-Liquifaction
How is Ethanol Produced ?How is Ethanol Produced ?
Mash Preparation
Fermentation
Enzymes, Nutrients, Yeast
O Temperature controlled at 90F
O Well agitated
O 48 hours for conversion
How is Ethanol Produced ?How is Ethanol Produced ?Mash
Preparation
Fermentation
Distillation
Whole Stillage
Alcohol (Ethanol) 190 Proof
Drying
Ethanol to Storage
200 Proof
Decanting Drying
Dried Distiller’s Grains
Beer Column
Rectifier Column
Stripper Column
WATER
Bunge-Ergon Vicksburg, LLC
22 Million Bushels per year of corn
180,000 Tons of Dried Distillers Grains
60 Million Gallons per year of Fuel Grade Ethanol
Corn OriginationCorn Origination
Bunge-Ergon Vicksburg, LLC
22 Million Bushels per year of corn
180,000 Tons of Dried Distillers Grains
60 Million Gallons per year of Fuel Grade Ethanol
Distiller’s Dried GrainsDistiller’s Dried Grains
Bunge-Ergon Vicksburg, LLC
22 Million Bushels per year of corn
180,000 Tons of Dried
Distillers Grains
60 Million Gallons per year of Fuel Grade Ethanol
Ethanol MarketingEthanol MarketingSoutheastern Region Ethanol Southeastern Region Ethanol
Ethanol Market PotentialEthanol Market PotentialMillions of Gallons per Year Millions of Gallons per Year (based on 10% blend of 2004 volume)(based on 10% blend of 2004 volume)
Existing Ethanol Plants
Louisville
Hopkinsville
Loudon
Vicksburg
TXTX11691169
MSMS168168 ALAL
263263
FLFL855855
GAGA511511
LALA242242
KYKY264264
TNTN312312
ARAR149149
Dallas/Ft. Worth
HoustonArea
550
Total 3.9 Billion
Ethanol in MississippiEthanol in Mississippi
ARAR
MSMSHelena, ARTEPPCO
Collins, MSChevron
ExxonMobilMotivaTPSI
Meridian, MSBP Products
CitgoMaple Gas
MotivaTPSI
Greenville, MSDelta TerminalTPSI Terminal
Aberdeen, MSMieco
Pascagoula, MSChevronBiloxi, MS
Munro Petroleum
Southeastern Southeastern GasolineGasolineBlenders Blenders
Terminals Terminals
LALA
Garyville, LAMarathon
Vicksburg, MSErgonCITGO
El Dorado, ARLion Oil
Texas Eastern Pipeline
Plantation Pipeline
Mississippi River
Memphis, TNValero Refinery
Lion Oil
Tombigbee River
Colonial Pipeline
Baton Rouge, LAMarathon
Supply Center
Terminal Center
Model View of the BEV PlantModel View of the BEV Plant
Actual View of the BEV PlantActual View of the BEV Plant
Thank YouThank You
Joel PastorekJoel PastorekPO Box 1639PO Box 1639
Jackson, MS 39215Jackson, MS 39215
(601) 933-3198(601) 933-3198
[email protected]@ergon.com
