Journal of Constructional Steel Research Volume 62 issue 9 2006 [doi 10.1016_j.jcsr.2006.01.004] Tadeh Zirakian; Hossein Showkati -- Distortional buckling of castellated beams.pdf

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    Journal of Constructional Steel Research 62 (2006) 863871www.elsevier.com/locate/jcsr

    Distortional buckling of castellated beams

    Tadeh Zirakian, Hossein Showkati

    Department of Civil Engineering, Engineering Faculty, Urmia University, P.O. Box: 165-57159, Urmia, Iran

    Received 15 August 2005; accepted 3 January 2006

    Abstract

    In previous studies of the structural behavior of castellated steel beams, different possible failure modes of these extensively used structural

    members have been identified and investigated. On the other hand, during the past 25 years or so, a proliferation of research work has beenundertaken on the distortional buckling of steel members. Nonetheless, no studies are found in the literature on the distortional buckling of

    castellated beams. Accordingly, tests of six full-scale castellated beams are described, in which the experimental investigation of distortional

    buckling was the focus of interest. In addition to the test strengths, the accurate critical loads of the beams have been obtained using some

    extrapolation techniques, and ultimately a comparison has been made between the obtained test loads and some theoretical predictions.c 2006 Elsevier Ltd. All rights reserved.

    Keywords: Distortional bucklings; Castellated steel beams; Experimental investigation; Buckling loads; Theoretical predictions

    1. Introduction

    Modern techniques of fabricating steel members allow for

    welded I-beams to be easily fabricated and it is often eco-nomical to produce such beams with equal flanges and slender

    unstiffened webs using standard hot-rolled beams. Castellated

    beams are such structural members, which are made by flame

    cutting a rolled beam along its centerline and then rejoining

    the two halves by welding so that the overall beam depth is in-

    creased by 50% for enhanced structural performance against

    bending. Therefore, application of these structural members

    may lead to substantial economies of material. Basically, the

    reasons for fabricating castellated beams are as follows:

    (a) the augmentation of section height that results in the

    enhancement of moment of inertia, section modulus,

    stiffness, and flexural resistance of the section;(b) decreasing the weight of the profile which, in turn, reduces

    the weight of the whole structure and economizes on

    construction work;

    (c) optimum utilization of the existing profiles;

    (d) no need to plate girders; and

    (e) the passage of services through the web openings.

    Corresponding author.E-mail addresses: [email protected](T. Zirakian),

    [email protected] (H. Showkati).

    The widespread use of castellated beams as structural

    members in multistory buildings, commercial and industrial

    buildings, warehouses and portal frames, has prompted several

    investigations into their structural behavior. As a resultof various theoretical and experimental studies reported in

    the literature over the last three decades, different failuremodes (i.e. the Vierendeel collapse mechanism, buckling of

    a web post, web weld failure, etc.) have been identified andinvestigated. In addition to earlier research concerned with

    the in-plane behavior of castellated beams, lateral-torsional

    buckling of these members was studied by Nethercot andKerdal in 1982 [5], in which they provided quantitative

    data on the lateral-torsional buckling strength of castellatedsections, and the similarity in behavior of castellated and

    plain-webbed beams was shown. Furthermore, web buckling ofcastellated beams was studied theoretically and experimentally

    by Redwood et al. In some cases [8,10] flexural deformationof the web posts was shown through the measurement of web

    strains.On the other hand, distortional buckling of steel I-section

    beams was identified in some of the relatively early work on

    lateral stability. Apart from the early work, systematic studiesof distortional buckling have only been attempted during the

    past 25 years or so, particularly due to the advent of digitalcomputers for accurate modeling of the phenomenon. The

    majority of the work in the open literature has originated

    from Australian research, mostly by M.A. Bradford et al.

    0143-974X/$ - see front matter c

    2006 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.jcsr.2006.01.004

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    Notation

    The following symbols are used in this paper:

    A = 2.95+ 4.070w 1.143w2;b =

    flange width;

    B = 1;Cbs = equivalent moment factor for beams which

    accounts for the effects of moment gradient and

    end conditions of the beam [3];

    Cw = warping section constant;E = Youngs modulus of elasticity;Fy = yield stress;G = shear modulus of elasticity;h = overall cross-sectional height;Ir = 1 (Iy/Ix );Ix ,Iy= second moments of area about thex ,y axes;J

    = torsional constant;

    L = length;M = bending moment;MI = inelastic buckling moment;Mpx = full plastic moment;Myz = elastic uniform bending buckling moment;P,Pcr= buckling load;PElastic= elastic lateral buckling load;PInelastic= inelastic lateral buckling load;PMassey= extrapolated buckling load using Massey Plot;PModified= extrapolated buckling load using Modified

    Plot;

    PSouthwell = extrapolated buckling load using Southwell

    Plot;PTest= test strength (maximum test load);r = radius of the gable-shaped web-flange junction;s = web thickness;t = flange thickness;w = (/L)ECw/G J;x,y = cross-sectional principal axes;m = moment modification factor [6]; = ratio of end moments; and = lateral deflection.

    The phenomenon has generally been investigated in two

    lateral-distortional (Fig. 1) and restrained distortional

    (Fig. 2) modes of buckling, beside the two well-known local

    and lateral-torsional buckles. A review paper on the work

    undertaken prior to the early 1990s was published by Bradfordin 1992 [1]. Since then, extensive studies have been performed

    and different analytical models have also been proposed in this

    respect. In general, lateral-distortional buckling takes place in

    intermediate length members with slender webs as a result of

    the interaction between the two local and lateral buckles, and is

    characterized by simultaneous distortion and lateral deflection

    of the cross-section. In fact, web distortion allows the flangesto deflect laterally with different angles of twist, reduces the

    effective torsional resistance of the member, and consequently

    reduces the resistance to buckling [7]. Restrained distortional

    Fig. 1. Lateral-distortional buckling.

    Fig. 2. Restrained distortional buckling.

    buckling also happens due to applied restraints against rigid

    cross-sectional movements of one of the flanges.

    Ultimately, according to the authors knowledge, despite the

    considerable volume of research on the structural behavior of

    castellated beams and the distortional buckling of steel I-section

    beams, distortional buckling of castellated steel beams has

    remained untouched. Thus, experimental work reported in this

    paper was undertaken with the aim of experimentally verifying

    distortion in castellated sections. Six full-scale beam tests have

    been conducted and, despite the experimental investigation ofthe phenomenon, comparison has also been made between

    the acquired experimental buckling loads and some theoretical

    predictions.

    2. Test program

    2.1. Test specimens

    In all, six tests were performed. These were on castellated

    steel beams fabricated from the hot-rolled IPE12 and

    IPE14 profiles in accordance with the German so-called

    Estahl Standard. The specimens were designed in three 3600,

    4400, and 5200 mm lengths and two types of cross-sectionalspecifications. A typical configuration of the expanded beam

    and the notation adopted are shown in Fig. 3, and the test

    arrangement is shown inFig. 4.The cross-sectional dimensions

    are given inTable 1, using the nomenclature defined inFigs. 3

    and 4. Further, the measured overall cross-sectional heights

    of the specimens, given in the table, are the averages of the

    recorded values at the 1/4, 1/2, and 3/4 points of the beams.

    The test specimens were labeled such that the height and

    length of each specimen could be identified from the label. For

    example, the label C180-3600 indicates that the overall cross-

    sectional height and nominal length of the test specimen are 180

    and 3600 mm, respectively.

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    Table 1

    Test beam dimensions

    Original hot-rolled profile Test specimen Nominalh (mm) Measuredh (mm) b(mm) t (mm) s (mm) r (mm) L(mm)

    IPE12 C180-5200 180 176.67 64 6.3 4.4 7 5200

    C180-4400 180 176.33 64 6.3 4.4 7 4400

    C180-3600 180 176.33 64 6.3 4.4 7 3600

    IPE14 C210-5200 210 211.67 73 6.9 4.7 7 5200C210-4400 210 210.25 73 6.9 4.7 7 4400

    C210-3600 210 206.50 73 6.9 4.7 7 3600

    Fig. 3. Beam and opening geometry.

    Fig. 4. Test arrangement.

    2.2. Test setup

    In general, the tests were carried out on simply supported

    castellated beams with central concentrated load and an

    effective lateral brace at the mid-span of the top compression

    flange.Figs. 4and5give a good indication of the setup.Loading was by means of a 608 kN jack with a hydraulic

    system, and load was applied through a 100 100 100 mmsteel cube placed on the top compression flange of the beam.

    The steel cube was fixed against lateral movements by means

    of two restricting plates placed at both its sides and the contact

    surfaces between the cube and the plates were well lubricated

    to avoid any friction during downward movement of the cube

    during the loading process. The loading point configuration is

    shown inFig. 6. Due to the influence of the shear developed

    between the contact surfaces of the cube and the flange, lateraldeflections, twists, and rotations of the top compression flange

    were effectively prevented at the mid-span. As was observed,

    lateral deflections of the top flange were mostly prevented and

    any small deflections were recorded. The rotations of the top

    flange, on the other hand, were limited to some extent and were

    especially evident when buckling took place at the two adjacent

    spans, while the twists were fully prevented.The end supports consisted of two 1.16 m long supporting

    columns erected on a base plate which, in turn, was linked to

    Fig. 5. Overall view of the test setup.

    Fig. 6. Loading point configuration.

    a steel deck by four bolts. The two supporting columns were

    joined by an intermediate cylindrical member, which could

    rotate around its axis by means of two ball-bearings located

    at its two ends. The test specimens were initially placed on the

    cylindrical member at each end and additional restraints against

    lateral deflections and twists were applied later at an average

    distance of 165 mm from the axis of the end supports. The

    bracing system included two restricting members, each with

    two ball-bearings, which were tied to the supporting columns at

    two sides of the specimen. The ball-bearings could freely roll

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    Fig. 7. Configuration of end restraints.

    on the rectangular plates tightly attached to the two sides of the

    specimen.Fig. 7shows the configuration of the end restraints.

    In addition, at the end supports, appropriate stiffeners were

    designed and welded to the web and the two flanges to ensure

    that shear and web crippling problems would be avoided at

    these locations.

    2.3. Instrumentation

    Considering the test setup, the two lateral-distortional and

    restrained distortional modes of instability were expected to

    occur at the two laterally unbraced adjacent spans and the mid-point, respectively. Accordingly, the lateral deflections and web

    strains were measured at the mid-length (1/2 point) and mid-

    distance between the center and end support (1/4 point). The

    lateral deflections were measured at the three top flange, mid-

    point, and bottom flange levels of section height using three

    displacement transducers, which were fixed on a board in a

    plane perpendicular to the plane of the web. In addition, two

    strain gauges were stuck vertically to both sides of the web

    between adjacent openings at the mid-height point in order

    to record the developed strains of the web. Fig. 8 shows the

    measurement details at the two measurement locations.

    The load applied by the jack was monitored by a 100 kN

    capacity ring load cell at the mid-span and the load cell was

    instrumented by a displacement transducer with 0.001 mm

    accuracy.

    2.4. Test procedure

    During the tests, the load was applied in a step-by-step

    manner and, using a Kyowa UCAM-20PC type data logger,

    the applied load and the readings of transducers and strain

    gauges were monitored and consequently recorded at regular

    intervals. Consistent with all the tests, unloading took place

    when the lateral deflections were large at the two laterally

    unbraced adjacent spans. Fig. 9 shows a typical beam which has

    Fig. 8. Measurement details.

    Fig. 9. Buckled shape (C210-4400).

    undergone lateral buckling and, as is seen, the buckling mode

    is a complete sine wave.

    As mentioned before, castellated beams were fabricated

    from the hot-rolled IPE12 and IPE14 profiles, so two tensile

    coupons were generally taken from each CIPE12 and CIPE14

    fabricated profile: one from the flange and one from the web.

    Tension test results are given inTable 2.

    3. Test results

    3.1. Experimental verification of distortion

    All of the test beams underwent lateral buckling which took

    place at the two laterally unbraced adjacent spans. However,

    considering the test setup, distortion was expected to occur

    at the two laterally unbraced and the restrained mid-length

    regions. Therefore, with respect to the main objective of

    this research, which was the revelation and verification of

    any possible distortion, proper measurements were made at

    the two 1/2 and 1/4 points where the beam was prone to

    undergo restrained distortional and lateral-distortional modes

    of buckling, respectively. Furthermore, it should be pointed out

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    Table 2

    Summary of tension test results

    Fabricated profile Tensile coupon taken from Yield stress (MPa) Ultimate stress (MPa)

    CIPE12 Flange 279.31 894.35

    Web 233.93 892.23

    CIPE14

    Flange 280.29 1002.91

    Web 332.03 671.16

    Fig. 10. Web deformations (C180-3600).

    that web-post buckling did not occur in any case. Fig. 10shows

    the longitudinal web deformations of a typical test beam.

    1/2 point: At this point, a concentrated load was applied onthe top effectively braced compression flange, so that the web

    was subjected to significant compressive stresses, and thus it

    might become unstable and deflect out-of-plane while pulling

    the tension flange as it buckled. The result would be a web with

    a distorted shape, and indeed a restrained distortional or web

    lateral mode of buckling would occur [4]. On the other hand,

    distortional behavior of the web at the mid-span was influenced

    by various factors such as the initial geometric imperfections,

    interaction of the two distortional modes, interaction between

    the buckling behaviorsof the two adjacent spans, web openings,

    etc., so that, in some cases, a complex distortional behavior

    was observed at this point. Overall, web distortion at the mid-

    span has been revealed through the measurements. InFig. 11,unequal discrepancies in the amounts of lateral deflection of the

    three section-height points are observed clearly, which indicates

    that the three points have not remained on a straight line just

    because of flexural deformation or distortion of the web. In

    Fig. 12, on the other hand, flexural deformation or distortion

    of the web is represented by divergence of the strains in the

    gauges mounted on each side of the web at the mid-height

    point. Ultimately, in Fig. 13 distortion of the web during the

    loading process is shown in a typical beam, which has been

    drawn on the basis of values of lateral deflections measured

    at the three section-height points. In spite of the little lateral

    displacement of the top restrained flange, it is observed clearly

    Fig. 11. Loaddeflection curves (C210-3600).

    Fig. 12. Loadstrain curves (C210-3600).

    that, by continuation of the loading process, the web has been

    distorted.

    1/4 point: Similarly to the 1/2 point measurements and therespective analyses of the experimental data obtained, web

    distortion is revealed and verified through the loaddeflection

    (Fig. 14) and loadstrain (Fig. 15) curves. InFig. 16, distortion

    of the web during the loading process is shown in a typical

    beam, which has been drawn on the basis of values of lateral

    deflections measured at the three section-height points. In the

    figure, it is observed clearly that lateral deflection of the cross-

    section has been accompanied by web distortion, and this

    has become more pronounced by continuation of the loading

    process. Finally, as an example, the distorted shape of the web

    has been shown with a little exaggeration inFig. 17at a loading

    level of 18.61 kN and, in addition to presenting the trendline,

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    Fig. 13. Distortional behavior of web at the 1/2 point (C210-3600).

    Fig. 14. Loaddeflection curves (C180-3600).

    Fig. 15. Loadstrain curves (C180-3600).

    which was fitted by using a least-squares-method regression

    analysis, the respective second-order polynomial that was

    obtained is also shown in the figure. As a result, through

    revealing the web distortion that has occurred simultaneously

    Fig. 16. Distortional behavior of the web at the 1/4 point (C180-3600).

    Fig. 17. Distorted shape of the web (C180-3600).

    with the lateral instability of the beam, the occurrence of lateral-distortional (or simply distortional) buckling is confirmed.

    3.2. Test strengths and the extrapolated buckling loads

    As was previously mentioned, failure of the beam became

    evident when the lateral deflections were large and, after a

    certain amount of loading (test strength or maximum test load),

    the applied load indeed did not increase and consequently

    unloading took place. These loads were considered to be

    an inaccurate measure of the critical load, and extrapolation

    techniques were used to obtain the critical loads. These are the

    so-called Southwell, Modified, and Massey Plots, which were

    developed for elastic buckling. Here, considering the inelastic

    buckling behavior of the specimens, the inelastic buckling loads

    representing the strength of the beam were extrapolated with

    the assumption that these methods may be used for inelastic

    buckling [2]. The Southwell Plot graphs /P against , where

    is the lateral deflection. The Modified Plot [9], on the other

    hand, graphs P against , while the Massey Plot graphs

    /P2 against . The critical load may be obtained from the

    relevant straight lines of best fit from these. As an example,

    Figs. 18 through 20 provide the Southwell, Modified, and

    Massey Plots for test specimen C210-5200. Table 3 provides

    the maximum test loads and the critical loads obtained using

    the three extrapolation techniques.

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    Table 3

    Test strengths, extrapolated buckling loads, and theoretical predictions

    Test specimen PTest (kN) PSouthwell(kN) PModified(kN) PMassey (kN) PElastic (kN) PInelastic (kN)

    C180-5200 25.92a 20.60 14.48

    C180-4400 15.63 16.72 16.01 17.68 31.96 18.55

    C180-3600 21.58 22.94 22.68 22.94 55.45 23.85

    C210-5200 24.90 26.88 25.86 27.74 35.48 22.77C210-4400 39.94b 42.19 41.94 40.82 56.07 28.91

    C210-3600 37.22 40.32 39.46 40.82 97.44 35.11

    a Due to the influence of initial geometric imperfections and interaction between the buckling behaviors of the two adjacent spans, failure of the beam has occurred

    at a higher load than the expected amount. This was quite evident in loaddeflection curves of the 1/4 point, where the beam has suddenly undergone large lateral

    deflections in the opposite direction to the pre-buckling direction of deflection.b Because of some frictional restraint at the loading point, which was observed during the test, the test strength is high compared to those for the other C210

    beams.

    Fig. 18. Southwell Plot.

    Fig. 19. Modified Plot.

    The average discrepancy between the maximum test and

    the extrapolated buckling loads obtained using the Southwell

    technique is about 7%. This, on the other hand, is about 4%

    for the Modified technique, while for the Massey technique

    the average discrepancy is about 8%. As is seen, the smallest

    Fig. 20. Massey Plot.

    discrepancy between the test strengths and the extrapolated

    buckling loads is found in the case of the Modified technique.

    4. Comparison with theoretical predictions

    According to the authors knowledge, except for a few rules

    for beams on seats and for beams with partial torsional restraint

    provided in the Australian AS4100 code, no explicit formulas

    are found that account for the effect of distortional buckling

    in I-section beams. Accordingly, comparison is made between

    the experimental results and theoretical predictions of some

    equations developed for elastic and inelastic lateral buckling.

    Elastic lateral buckling: The elastic lateral buckling loads

    of specimens have been calculated using Eq. (1), which is

    presented for elastic lateral buckling of a simply supported

    beam with a central concentrated load and lateral support at the

    center [3]:

    Pcr L4 = Cbs Myz (1)

    where

    Myz=

    LE Iy G J

    Ir1+ w2 (2)

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    Table 4

    Some of the quantities used in the calculations of buckling loads

    Test specimen MeasuredL a (mm) Iy (mm4) Ix (mm

    4) J(mm4) Cw (mm6) Mpx (kN mm) Cbs

    C180-5200 4880.0 275 415.50 6874 632.32 15 327.38 1997 355 990 19 552.04 4.315

    C180-4400 4073.5 275 579.02 6845 584.37 15 317.73 1989 391 872 19 506.11 4.545

    C180-3600 3271.0 275 579.02 6845 584.37 15 317.73 1989 391 872 19 506.11 4.865

    C210-5200 4875.0 447 860.63 12 499 300.38 22 835.26 4689 635 514 29 608.14 4.613C210-4400 4060.0 447 856.48 12 310 323.36 22 786.11 4624 819 449 29 357.98 4.877

    C210-3600 3269.5 447 845.75 11 818 606.42 22 656.34 4455 818 612 28 700.97 5.207

    a Measured length between the end restraints of the specimens.

    Ir= 1 (Iy/Ix ) (3)

    w = L

    ECw

    G J(4)

    and, for the upper flange loading case,

    Cbs=A(= 2.95+ 4.070w 1.143w2)

    B(= 1) . (5)

    In theoretical calculations, the Youngs modulus Eand theyield stress Fy were taken as 206.01 GPa and 235.44 MPa,

    respectively, and the shear modulus G was taken as 0.385E.

    The values of the actual L between the end restraints, Iy , Ix ,

    J, Cw, Mpx , and Cbs , used in calculating the buckling loads

    of the beams are given in Table 4. It should be pointed out

    that, in both the elastic and inelastic cases, all cross-sectional

    properties have been calculated for the cross-section at the

    center of a castellation. The predicted elastic buckling loads

    are given inTable 3, and as is seen, the disparity between the

    experimental and theoretical results increases markedly as the

    span length decreases, since instability is dominated by yielding

    rather than by elastic buckling. In addition, the influence of

    initial geometric imperfections, distortion, web openings, and

    other factors should also be taken into consideration.

    Inelastic lateral buckling:Using an approximate equation(6)

    suggested by Nethercot and Trahair [6] for predicting the

    inelastic buckling momentsMIof statically determinate simply

    supported I-beams with unequal end moments MandM, the

    inelastic lateral buckling loads of the test beams have been

    obtained by calculating MIfor a beam length of half the span

    under a linear moment diagram that increases from zero to the

    mid-span value with m = 1.75, the value for this momentdiagram:

    MIMpx

    = 0.7+ 0.3(1 0.7Mpx /mMyz )(0.61 0.3 + 0.072)

    mMyzMpx

    . (6)

    The predicted inelastic lateral buckling loads of the beams

    are also given in Table 3. Considering the inelastic buckling

    behavior of the beams, good predictions are generally provided

    compared with those for elastic buckling, in spite of the

    influence of some factors that were not considered in theoretical

    calculations, including initial geometric imperfections, the

    virtual distribution of residual stresses, web distortion,

    interactions between adjacent segments, etc.

    As a consequence, considering the differences between the

    behavior of the beams in reality and that of the theoretically

    conceived perfect beams, agreement between the test loads and

    the theoretically predicted inelastic lateral buckling loads is

    quite satisfactory.

    5. Conclusions

    In spite of extensive studies on various failure modes of

    castellated beams and, on the other hand, the considerable

    volume of research on the distortional buckling of steel I-

    section beams, the distortional buckling of castellated beamshas remained untouched. Accordingly, a series of six tests on

    full-scale simply supported castellated beams with a centrally

    concentrated load and an effective lateral brace at the mid-

    span of the compression flange was performed, mainly with

    the aim of experimentally verifying the web distortion in these

    structural members.

    Considering the test setup, the two well-known lateral-

    distortional and restrained distortional modes of instability

    were expected to occur at the two adjacent segments and mid-

    length point, respectively, so that appropriate measurements

    were made at the 1/4 and 1/2 points of the specimens.

    All of the test beams underwent lateral buckling, which wasaccompanied by web distortion. In fact, web distortion was

    revealed and demonstrated through the experimentally acquired

    loaddeflection and loadstrain curves at both measurement

    locations. As a consequence, the occurrence of the lateral-

    distortional mode of buckling was confirmed.

    In addition to the test strengths, using the Southwell,

    Modified, and Massey extrapolation techniques, the accurate

    critical loads were obtained. On the average, the discrepancy

    between the test strengths and the extrapolated buckling loads

    was found to be 7% for the Southwell Plot, 4% for the Modified

    Plot, and 8% for the Massey Plot. The smallest discrepancy was

    found in the case of the Modified Plot.

    Ultimately, comparison was made between the experimentalresults and the theoretical predictions of the elastic and inelastic

    lateral buckling loads. Considering the inelastic buckling

    behavior of the beams, agreement between the test and the

    theoretically obtained inelastic lateral buckling loads was quite

    satisfactory, in spite of the disparities between test and theory.

    Acknowledgments

    The test program was supported by a grant from the Iranian

    Ministry of Sciences, Researches, and Technology specified

    for the postgraduate research. The funding was provided as

    a result of great efforts made by Dr. Mirzayee, the Head

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    of the Engineering Faculty of Urmia University, which are

    gratefully acknowledged. Further, the experiments would not

    have been possible without the help of the laboratory technician

    Jaafar Azimzadeh. The authors are also grateful to Professor

    M.A. Bradford, Professor N.S. Trahair, Professor T.M. Roberts,

    Professor B.W. Schafer, Dr. Z. Vrcelj, Dr. H.R. Ronagh, and

    Pedro Simao for their great help in providing articles andpresenting constructive comments regarding this research.

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