JOPRO ChangerEN

GLIS

H

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JOPRO ChangerSemi-automatic battery handling systemintegrated with a lowlift truck.

For sideways battery change on forklift trucks.

Maximum battery weight: 2200 kg.

Please read the manual carefully before use and keep it in a safe place for future reference.

The information in this manual was up to date when it was printed.

JOPRO reserves the right to make technical changes without prior notice.

© 2016 JOPRO AB

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Table of contentsOverview.................................................4Controls ..................................................6User’s Guide ...........................................8Maintenance .........................................12Spare Parts Mechanics ........................16Spare Parts Electronics and Hydraulics 18Hydraulic Circuit Diagram .....................20Electric Circuit Diagram ........................22Declaration of Conformity .....................27

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Overview

Rubber BuffersReduces wear when docking against the forklift and charger stands.

Battery StopperSecures the battery during transport.

Chain Tension AdjustmentStretches the chain that moves the electromagnet transporter.

Electromagnet Rail

Spring Return CylinderRaises and lowers the battery stopper.

5

ElectromagnetGrips and holds the battery during battery change.

JoystickControls JOPRO Changer’s movements and functions.

Hydraulic Unit

Electronics Box

Hydraulic Motor

6

Controls

Lowers the battery stopper.

7

Activates the electromagnet.Generates a strong magnetic fi eld with great gripping power.

If the magnet is left activated it is auto-matically turned off after 10 minutes.

Moves the electromagnet forward.

8

1,5 m

User’s Guide

Working areaUnauthorized staff are not al-lowed within 1,5 meters from JOPRO Changer when in use.

9

The electromagnet must be cen-tered on the battery.

The rollers must be on the same level.

10

Activate the electromagnet when it is in contact with the battery.

ElectromagnetThe electromagnet generates a very strong magnetic fi eld.

Check that there are no loose metallic objects within one meter from the electromagnet when it is activated.

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Move the battery as far inas possible.

Check that the battery stopper is raised so that transport to the charger stand can be car-ried out in a safe manner.

12

Maintenance

MonthlyJOPRO Changer should be super-vised regarding:

- function: check that the various functions work correctly.

- deformations: check that there are no visible cracks, distortions, corrosions or other deformations.

- weldings: check that all weld-ings are intact and have no vis-ible cracks.

- markings: check that the marks for maximum capacity, CE and contact information to the manu-facturer are intact.

- instructions: check that the manual is always available.

When required

Chain tensionThe chain in the transporter rail should not be slacking.

Stretch the chain by tightening both bolts equally.

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Hydraulic oilCheck that there are no visible leaks of hydraulic oil.

Any leakage in the system may cause JOPRO 2200TV’s move-ments to become jerky.

If necessary, refi ll with hydraulic oil (ISO VG 32 quality or equivalent).

Electromagnet railGrease the inside of the rail if the elektromagnet arm movements are sluggish and/or jerky.

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Battery stopper throttle valveWhen the front button is pushed the battery stopper should go down.

If this for some reason doesn’t hap-pen, unlock the throttle valve and adjust to the correct pressure by turning the regulator.

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16

050-0302

050-0201

050-0202

010-0201

010-0202

010-0203

520-0201

040-0801

Spare Parts JOPRO ChangerMechanics

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050-0304

L2

L1

010-0102

State L2 together with the order number

020-5001

State L1 together with the order number

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070-0101

520-0301

060-0501

Spare Parts JOPRO ChangerElectrics and Hydraulics

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060-0602

060-0201

070-0201

050-0501

060-0101

060-0804

060-0401

060-0402

060-0403

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2 0 1

P

T

A

B

M

7

6

5

4

3 2

1

Hydraulic Circuit Diagram

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Pos Description Part no.

1 Hydraulic tank (3 litres) 060-0401

2 Pump with fi xed deplacement (1,2 cm3) and single fl ow direction 060-0402

3 Electric motor (24 V DC, 2,2 kW, 2700 rpm) 060-0403

4 Pull cylinder with spring return 060-0501

5 Throttle valve 060-0602

6 Manual monoblock with double acting direction valve and security valve. 060-0101

7 Hydraulic motor (125 cc) 060-0201

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1

M1

1

2

2

2 10

1 4

4

4 3

3

5

Electric Circuit Diagram

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Pos Beskrivning Art. nr.

R1 Relay, DC motor 070-0401

K1 Contactor (25A 24VDC) 070-0501

G1 Inductive sensor 18 mm (24VDC) 070-0301

HR1 Help relay, mini (2 gears, 24VDC) 070-0601

L2 Signal lamp, Red (24VDC) 070-0701

OK1 +L1 Lamp switch, Yellow (24VDC) 070-0801

TR1 Time relay, 11-poles (1-10 mins, 24VDC) 070-0901

24 25

26 27

Alafors

........................................................ .............................................................

Ingvar JohanssonCEO

Declaration of conformity

ManufacturerJOPRO ABLunnavägen 6SE-449 50 AlaforsSWEDENPhone: +46-303-749740Fax: +46-303-748206www.jopro.se

declares that the productBattery handling system JOPRO Changer for sideways battery change on forklift trucks

Product identifi cation number: ..........................................................

is in compliance with the following EC Directives

2006/42/EC Machinery Directive

Jopro ABLunnavägen 6 Tel: +46-303-749740 info@jopro.seSE-449 50 Alafors Fax: +46-303-748206 www.jopro.se

ver.

1.4

Jan

2016