John Deere 2510 Single Section Toolbar AccuFlow

John Deere 2510 Single Section Toolbar AccuFlow™ Installation

Manual

Manual No. 016-0171-381 Rev. C 03/17 E29018

Copyright 2017

While every effort has been made to ensure the accuracy of this document, Raven Industries assumes no responsibility for omissions and errors. Nor is any liability assumed for damages resulting from the use of information contained herein.

Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss, or impairment of data arising out of the use, or inability to use, this system or any of its components. Raven Industries shall not be held responsible for any modifications or repairs made outside our facilities, nor damages resulting from inadequate maintenance of this system.

As with all wireless and satellite signals, several factors may affect the availability and accuracy of wireless and satellite navigation and correction services (e.g. GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

Disclaimer

Table of Contents

Chapter 1 Important Safety Information............................................................................. 1

Chapter 2 Mounting & Installation ....................................................................................... 5Install Toolbar Mounting Brackets ............................................................................................. 5

Point of Reference ................................................................................................................................................................. 5Required Tools and Supplies ............................................................................................................................................. 5

2510S (with Standard Rear Hitch) and 2510C Implements ...................................................... 62510S with 1910 Tow Behind Cart Rear Hitch Implements ....................................................... 82510H Implements .................................................................................................................. 11

2510H 23 Row Toolbar .......................................................................................................................................................14

Chapter 3 Impellicone Kit Plumbing & Installation ........................................................ 17

Impellicone Installation ............................................................................................................ 17Single Impellicone for up to 18 Row Toolbars .........................................................................................................17Dual Impellicone for 19 to 26 Row Toolbars .............................................................................................................18

Chapter 4 Hose & Supply Line Installation ....................................................................... 21

Strainer & Supply Line Installation .......................................................................................... 21Emergency Shut-off Rope Installation ..................................................................................... 23Applicator Line Connection ..................................................................................................... 24

Best Hose Installation Practices ......................................................................................................................................24Applicator Line Installation ...............................................................................................................................................26

Vapor & Return Tubes ............................................................................................................. 28Checking for System Leaks .................................................................................................... 31

Chapter 5 System Diagrams.................................................................................................. 33

Manual No. 016-0171-381 Rev. C i

Table of Contents

ii John Deere 2510 Single Section Toolbar AccuFlow™ Installation Manual

CHAPTER

1

Manual No. 016-0171-381 Rev. C

CHAPTER 1IMPORTANT SAFETY INFORMATION

• Read this manual carefully and the operation and safety instructions included with the implement and/or controller.

• Follow safety information presented within this manual and review operation with your dealer.• Contact your dealer for additional assistance or support with any portion of the installation or

service of Raven equipment or to obtain replacement parts, manuals, or labels.• Follow all safety labels affixed to components. Be sure to keep safety labels in good condition and replace any

missing or damaged labels. • Review procedures for safe handling and use of anhydrous ammonia (NH3) and properties of NH3 with your

NH3 supplier. If you are not trained to handle, transfer, apply, transport, install, operate, or service NH3 equipment, contact your dealer, NH3 supplier, or the appropriate agricultural department for training information.

• NH3 can be harmful to the environment if not used properly. Follow all local, state, and federal regulations regarding proper handling of NH3.

• Follow all label instructions for chemical mixing, handling, and disposal.• When operating the machine:

• Be alert and aware of surroundings.• Do not operate the device while under the influence of alcohol or illegal substances.• Ensure the device is disabled prior to starting maintenance work on the machine.

• Only NH3 harness systems, control systems, and on/off valves approved by Raven Industries are recommended for use with this system. Raven shall not be liable for any damages and this warranty shall not cover defects from:

• The use of a system with a harness not approved by Raven. • The use of a control system not approved by Raven.• The use of an on/off switch not approved by Raven.• The use of the system in a manner that is inconsistent with the instructions. • Unauthorized modification to the system or products used in the system.

• Anhydrous Ammonia (NH3) Under Pressure. NH3 can cause severe burning, blindness, sickness, or death. Understand all safety instructions and warnings before operating or servicing equipment. Review safety requirements associated with NH3 with your supplier.

• Seek immediate medical attention if symptoms of illness occur during, or shortly after, use of NH3 products.

NOTICE

DANGER

1

CHAPTER 1

• In case of leak or accidental release of NH3, immediately evacuate the area, contact your local fire department, and identify sources of clean water on the unit.

• Use caution when handling anhydrous ammonia (NH3) products. Always wear personal protective equipment (PPE) when working with anhydrous ammonia. Appropriate PPE includes, but is not limited to:

• Indirect vent chemical splash goggles or indirect vent chemical splash goggles with full face shield.• Liquid proof gauntlet-style gloves impervious to NH3.• Long sleeved shirt and long pants or protective suit.

• Stand ‘up wind’ when working around NH3 and related equipment. Never work on NH3 equipment in confined spaces. Always keep NH3 equipment away from buildings, livestock, and other people.

• Keep a full source of clean water (at least five gallons in addition to and separate from the water source on the nurse tank) readily available while working with NH3. In case of exposure, flush exposed skin or eyes immediately with large quantities of water for at least 15 minutes and seek immediate medical attention.

• Never uncouple an NH3 applicator or intermediate towing vehicle without appropriate parking stands, wheel chocks, or other braking systems if a nurse tank wagon is attached.

• Always remove the system from NH3 service before performing maintenance.• Thoroughly bleed all system lines and disconnect nurse tank hose before beginning service or

maintenance.• Remove all NH3 from the system before disassembling or servicing.

• Use extreme caution when opening a previously pressurized system.• Pressure gauges can fail, become plugged, or display incorrect pressure. Every section where NH3

can be trapped should be treated as if it were pressurized.• Before performing service or maintenance on the system, read and follow the instructions provided with the

equipment to properly discharge NH3.

CAUTION

2 John Deere 2510 Single Section Toolbar AccuFlow™ Installation Manual

IMPORTANT SAFETY INFORMATION

1

Manual No. 016-0171-381 Rev. C 3

CHAPTER 1


CHAPTER

2


CHAPTER 2MOUNTING & INSTALLATION

INSTALL TOOLBAR MOUNTING BRACKETS

Install the AccuFlow toolbar specific mounting brackets according to the diagrams in the section appropriate for your specific toolbar. Bracket mounting hardware will vary depending upon implement model. Contact your John Deere dealer for specific kit information and other questions.

POINT OF REFERENCE

All references to left, right, front, or back are made assuming you are standing at the back of the implement looking toward the vehicle hitch.

REQUIRED TOOLS AND SUPPLIES

Before starting the AccuFlow installation, collect the following tools and supplies:

• Pipe Wrenches (must accommodate 1-1/4” minimum pipe size)• Set of Combination Wrenches• Set of Deep Well Sockets and Socket Wrench• Lifting device rated at 350 lbs. [160 kg]• RectorSeal™ or equivalent thread sealant

WARNINGAnhydrous ammonia in vapor form can cause serious injury or death. Pipe joints must be properly sealed with RectorSeal™, or an equivalent thread sealant, to prevent leaks.

5

CHAPTER 2

2510S (WITH STANDARD REAR HITCH) AND 2510C IMPLEMENTS

FIGURE 1. 2510S (with Standard Rear Hitch) and 2510C Single Cooler Mounting Example

FIGURE 2. 2510S (with Standard Rear Hitch) and 2510C Dual Cooler Mounting Example

1. Use the supplied hardware to mount the cooler mounting brackets to the toolbar in the location shown.Leave brackets loose to allow adjustment of spacing on the cooler assemblies.


MOUNTING & INSTALLATION

FIGURE 3. 2510S (with Standard Rear Hitch) and 2510C Single Cooler Bracket Installation

FIGURE 4. 2510S (with Standard Rear Hitch) and 2510C Dual Cooler Bracket Installation

2. Hoist the cooler assembly into position above the brackets and align with predrilled holes.

Front of Toolbar

ApproximatApproximately

Wide Strap &

Narrow Strap

Manual No. 016-0171-381 Rev. C 7

CHAPTER 2

FIGURE 5. Hoisting Cooler Assemblies

3. Secure the cooler assembly to the mounting brackets using the supplied hardware and tighten.4. Tighten the mounting bracket hardware.

2510S WITH 1910 TOW BEHIND CART REAR HITCH IMPLEMENTS

FIGURE 6. 2510S (with 1910 Tow Behind Cart Rear Hitch) Single Cooler Mounting Example

Dual Single



FIGURE 7. 2510S (with 1910 Tow Behind Cart Rear Hitch) Dual Cooler Mounting Example


FIGURE 8. 2510S (with 1910 Tow Behind Cart Rear Hitch) Single Cooler Bracket Installation

ApproximatApproximat

Manual No. 016-0171-381 Rev. C 9

CHAPTER 2

FIGURE 9. 2510S (with 1910 Tow Behind Cart Rear Hitch) Dual Cooler Bracket Installation




Dual Single



2510H IMPLEMENTS

FIGURE 11. 2510H Single Cooler Installation Example

FIGURE 12. 2510H Dual Cooler Installation Example


Manual No. 016-0171-381 Rev. C 11

CHAPTER 2

FIGURE 13. 2510H Single Cooler Bracket Installation

FIGURE 14. 2510H Dual Cooler Bracket Installation

NOTE: Measurements in the above image are from the black arm of the center opening disk.

Approximat

Approximat

226 mm






Dual Single

Manual No. 016-0171-381 Rev. C 13

CHAPTER 2

2510H 23 ROW TOOLBAR

FIGURE 16. 2510H 23 Row Dual Cooler Installation Example

1. Use the supplied hardware to mount the cooler mounting brackets to the toolbar in the location shown.

FIGURE 17. 2510H 23 Row Dual Cooler Bracket Installation






Dual

Manual No. 016-0171-381 Rev. C 15

CHAPTER 2


CHAPTER

3


CHAPTER 3IMPELLICONE KIT PLUMBING & INSTALLATION

IMPELLICONE INSTALLATION

The following sections provide instructions for proper installation and mounting of the Impellicone(s) on the implement. Review the appropriate installation procedure and the John Blue installation instructions before installing the Impellicone kit.

SINGLE IMPELLICONE FOR UP TO 18 ROW TOOLBARS

NOTE: Apply RectorSeal™ to all pipe threads and fittings prior to making each connection.

1. Thread a 1” x 6” pipe nipple into the tee fitting next to the on/off valve.2. From the Impellicone kit, install hose barbs or port plugs into the Impellicone as necessary for your specific

implement.

NOTE: For best results, space any plugged ports evenly around the Impellicone. Refer to the CDS-John Blue® Impellicone installation guide for more information.

3. Thread the Impellicone onto the top of the pipe nipple next to the valves. The Impellicone must be mounted with the inlet port facing toward the ground and the top cap as level as possible to the ground.


17

CHAPTER 3

FIGURE 1. Impellicone Mounted (up to 18 rows)

DUAL IMPELLICONE FOR 19 TO 26 ROW TOOLBARS


1. Thread a 1” x 6” pipe nipple into the tee fitting next to the on/off valve.2. Thread a 1” tee fitting onto the top of the 1” x 6” pipe nipple.3. Run equal lengths of high pressure NH3 hose from the installed tee to each side of the toolbar.4. Attach the Impellicone mounting brackets to the frame of the toolbar ensuring that the hose will be able to

reach the selected bracket mounting location.5. Thread fittings, hose and Impellicone together and install to the Impellicone mounting bracket (refer to the

Dual Impellicone Mounting Example on page 15). The Impellicone must be mounted with the inlet port facing toward the ground and the top cap as level as possible with the ground.

6. From the Impellicone kit, install hose barbs or port plugs into the Impellicone as necessary for your specific implement.

NOTE: For best results, space any plugged ports evenly around the Impellicone. Refer to the CDS-John Blue® Impellicone installation guide for more information.



IMPELLICONE KIT PLUMBING & INSTALLATION

FIGURE 2. Dual Impellicone Mounting Example (Single Section Tool Bar)

1" TEE

IMPELLICONE MOUNTING BRACKETAND HARDWARE

1" HIGH PRESSURENH3 HOSE

Manual No. 016-0171-381 Rev. C 19

CHAPTER 3


CHAPTER

4


CHAPTER 4HOSE & SUPPLY LINE INSTALLATION

This chapter contains instructions for connecting the AccuFlow system’s row and vapor tubes to a John Deere toolbar and connecting the NH3 supply lines. The following sections apply to both single and dual cooler systems.

STRAINER & SUPPLY LINE INSTALLATION


1. Thread the y-strainer assembly into the inlet on the end of each super cooler. Use a pipe wrench to tighten the assembly.

FIGURE 1. Strainer Installation

2. Thread the 1-1/4” supply hose into the shut-off valve on the strainer assembly in each cooler.Make sure hoses have adequate bend and do not get kinked or pinched.


Y-Strainer Assembly

21

CHAPTER 4

FIGURE 2. Supply Hose Connected to Emergency Ball Valve

3. Mount the breakaway bracket to the rack at the back of the implement using the supplied hardware.

FIGURE 3. Breakaway and Bracket Installed on Toolbar Rack

NOTE: Remove the flat bracket from the quick coupler bracketry.

4. Refer to the instructions supplied with the breakaway to properly mount and connect the breakaway connectors to the breakaway bracket.

5. Install the supplied bleed valves and hydrostat relief valves into the breakaway fittings.


4

HOSE & SUPPLY LINE INSTALLATION

FIGURE 4. Breakaway Bleed Valve Installed

EMERGENCY SHUT-OFF ROPE INSTALLATION1. Using the provided quick link, securely tie a length of rope to the emergency shut-off valve on each cooler.2. Route the rope so that, when pulled, the emergency shut-off valve(s) closes completely.

WARNINGBleed and hydrostat valves must be installed in designated locations to prevent system over pressure and allow proper service and maintenance procedures.

Bleed

Hydrostat

Manual No. 016-0171-381 Rev. C 23

CHAPTER 4

FIGURE 5. Emergency Shut-off Rope Installation

APPLICATOR LINE CONNECTION

BEST HOSE INSTALLATION PRACTICES

The following items illustrate the best method for installing the AccuFlow applicator lines:

• Coil and secure any excess hose horizontally on a non-folding portion of the toolbar.



FIGURE 6. Coiled Hose Secured on Toolbar and Hose Clamps Installed

• Secure multiple hoses together using the provided hose clamps. The hose clamps help protect the applicator lines from wear areas due to machine vibration during operation.

FIGURE 7. Hose Clamps Installed on Toolbar

• Allow for generous radiuses at folding points to keep hose from kinking or stretching when implement is folded or unfolded. After hose installation is complete, carefully fold and unfold the toolbar and verify hoses do not interfere with, or will be damaged by, operating the folding functions of the toolbar.

WARNINGAnhydrous ammonia may accumulate in low spots in the applicator lines and may discharge unexpectedly. Any excess hose must be secured horizontally to allow anhydrous ammonia to evaporate from the system normally.

Manual No. 016-0171-381 Rev. C 25

CHAPTER 4

FIGURE 8. Sufficient Applicator LIne for Folding/Unfolding the Toolbar

• Make sure hoses will not be damaged by raising or lowering the openers.

FIGURE 9. Applicator Line Routed and Secured at Opener

APPLICATOR LINE INSTALLATION1. Unfold the toolbar and lower knives as far as possible2. Measure the length of hose required to connect the Impellicone and the applicator tube on the row furthest

from the Impellicone.3. Once the length of the longest applicator line determined, cut the required number of applicator lines

necessary to connect each of the toolbar knives to the Impellicone. Each line must be equal in length to the longest applicator line.



FIGURE 10. Application Hose Cut to Equal Lengths

4. Connect the applicator lines to the pre-installed knives for each row and attach to the knife using a hose clamp.

FIGURE 11. Applicator Hose Routing and Connection

5. Loosen the clamps securing the hydraulic hoses to the toolbar.6. Use the supplied clamps to secure the applicator hoses to the toolbar. Reinstall the nut from the previous step

and tighten to secure the applicator hoses and clamps.

Manual No. 016-0171-381 Rev. C 27

CHAPTER 4

FIGURE 12. Hydraulic Hose Clamp

7. Horizontally coil any excess applicator hose and secure to the non-folding center section of the toolbar.

8. Connect the applicator lines to the Impellicone using the supplied hose clamps.

FIGURE 13. Liquid Applicator Lines Connected to Impellicone

VAPOR & RETURN TUBES1. Thread the 3/4” hose barbs into the sides of each cooler.

WARNINGAnhydrous ammonia may accumulate in low spots in the applicator lines and may discharge unexpectedly. Any excess hose must be secured horizontally to allow anhydrous ammonia to evaporate from the system normally.



FIGURE 14. Hose Barb Installation

NOTE: If desired, an optional pipe nipple and elbow fitting may be installed in the vapor ports to help with vapor line connection and routing.

FIGURE 15. Optional Hose Barb Installation

2. Using the supplied hose clamps to connect the 3/4” EVA tubing to the hose barbs on the both sides of each AccuFlow cooler.

Y-Strainer Assembly 3/4” Hose

Barbs (Vapor

Manual No. 016-0171-381 Rev. C 29

CHAPTER 4

FIGURE 16. Vapor Tube Routing

3. Route the vapor tubes to the pre-installed vapor knives located just outside of the folding point.

FIGURE 17. Vapor Tube Connection

4. Connect the vapor tubes to the applicator knives using the supplied hose clamps.5. Fold the toolbar and check that all hoses and lines are not pinched or tangled.



FIGURE 18. Folded Toolbar

CHECKING FOR SYSTEM LEAKS1. Calibrate and verify settings in the control console for the AccuFlow system.2. Verify electronic valve operation with current console calibration and settings.3. Close the electronic on/off valves.4. Check the system for leaks by charging the system with compressed air and applying soapy water to all

plumbing joints and hoses. Thoroughly examine plumbing connections for bubbles indicating any kind of leak. Fix any leaks before charging the AccuFlow™ system with anhydrous ammonia.

Manual No. 016-0171-381 Rev. C 31

CHAPTER 4


CHAPTER

5


CHAPTER 5SYSTEM DIAGRAMS

This chapter contains examples of AccuFlow system cabling for various control consoles.

33

CHAPTER 5

FIGURE 1. SCS 450 AccuFlow System (Single Section Toolbar, 2 Valve System)


Index

AAccuFlow

System Diagrams 33

CChecking for System Leaks 31

HHose & Supply Line Installation 21

Emergency Shut-off Rope 23Liquid Applicator Lines 24Strainer and Supply Line 21Vapor & Return Tubes 28

IImpellicone Installation

Dual Impellicone for 19 to 26 Row Toolbars 18Single Impellicone for 14 or 18 Row Toolbars 17

PPreparation

Point of Reference 5Required Tools and Supplies 5

SSafety Information 1Single Cooler System Installation

Install Toolbar Mounting Brackets 5System Diagrams 33

Manual No. 016-0171-381 Rev. C 35

Index


Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent. Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit, labor, or other damages. The obligation of this warranty is in lieu of all other warranties, expressed or implied, and no person or organization is

authorized to assume any liability for Raven Industries.

Damages caused by normal wear and tear, misuse, abuse, neglect, accident, or improper installation and maintenance are

not covered by this warranty.

What is not Covered by this Warranty?

Upon confirmation of the warranty claim, Raven Industries will (at our discretion) repair or replace the defective product and pay for the standard return freight, regardless of the inbound shipping method.

Expedited freight is available at the customer’s expense.

What Will Raven Industries Do?

Bring the defective part and proof of purchase to your Raven dealer.If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return Materials Authorization (RMA) number must appear on the box and all documentation (including proof of purchase) must be included inside

the box to be sent to Raven Industries.

How Can I Get Service?

Raven Applied Technology products are covered by this warranty for 12 months from the date of retail sale. In no case will the Limited Warranty period exceed 24 months from the date the product was issued by Raven Industries Applied Technology Division. This warranty coverage

applies only to the original owner and is non-transferable.

How Long is the Coverage Period?

This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use,

maintenance, and service when used for intended purpose.

What Does this Warranty Cover?

Limited Warranty

016-0171-537 Rev. A, E19889

Raven Applied Technology products that have been registered online are covered for an additional 12 months beyond the Limited Warranty for a total coverage period of 24 months from the date of retail sale. In no case will the Extended Warranty period exceed 36 months from the date the product was issued by Raven Industries Applied Technology Division. This Extended Warranty coverage applies only to the

original owner and is non-transferable.

How Long is the Extended Warranty Coverage Period?

To register, go online to www.ravenhelp.com and select Product Registration.Where Can I Register My Product for the Extended Warranty?

Yes. Products/systems must be registered within 30 days of retail sale to receive coverage under the Extended Warranty. If the component does not have a serial

tag, the kit it came in must be registered instead.

Do I Need to Register My Product to Qualify for the Extended Warranty?

This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when

used for intended purpose.

What Does this Warranty Cover?

Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return Materials Authorization (RMA) number must appear on the box and all documentation (including proof of purchase) must be included inside the box to be sent to Raven Industries. In addition, the words “Extended Warranty” must appear on the box and all documentation if the failure is

between 12 and 24 months from the retail sale.

How Can I Get Service?

Upon confirmation of the product’s registration for the Extended Warranty and the claim itself, Raven Industries will (at our discretion) repair or replace the defective product and pay for the standard return freight, regardless of the inbound shipping

method. Expedited freight is available at the customer’s expense.

What Will Raven Industries Do?

Raven Industries will not assume any expense or liability for repairs made outside our facilities without written consent. Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit, labor, or other damages. Cables, hoses, software enhancements, and remanufactured items are not covered by this Extended Warranty. The obligation of this warranty is in lieu of all other warranties, expressed or implied, and no person

or organization is authorized to assume any liability for Raven Industries.

Damages caused by normal wear and tear, misuse, abuse, neglect, accident, or improper installation and maintenance are not covered by this warranty.

What is Not Covered by the Extended Warranty?

Extended Warranty

016-0171-536 Rev. A, E19889

Documents

John Deere 2510 Single Section Toolbar AccuFlow