Jo Richardson Community School. BTEC First Diploma in Engineering Name:Candidate No: Unit 1: Working Safely and Effectively in EngineeringTask: 1a Grading

Jo Richardson Community School

Edexcel Level 2 BTEC First Diploma in Engineering

Unit 1

Working Safely and Effectively in Engineering

Academic Year:

Jo Richardson Community SchoolBTEC First Diploma in Engineering

Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 1a Grading Criteria: P1 Key Skills:

Assignment: 1 - Materials and Equipment Handling - Own and others roles and responsibilities under the HASWA


Name: Candidate No:


Assignment: 1 - Materials and Equipment Handling - Own and others roles and responsibilities under the HASWA

It shall be the duty of every employer to ensure, so far as is reasonablypracticable, the health, safety and welfare at work of all his employees.

Without prejudice to the generality of an employer's duty under thepreceding subsection, the matters to which that duty extends include in particular--

maintenance safe risks to health.

Safety and absence of risk to health

Instruction, training and supervision

Safe and without risk to health

Health and safety

maintenance

Working environment

Welfare at work

Safe, without risks to health

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Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 1b Grading Criteria: P1 Key Skills:

Assignment: 1 - Duties of the Employee - Own and others roles and responsibilities under the HASWA

Roles and Responsibilities under HASWA 1974

List THREE duties of an EMPLOYEE under the Health and Safety At Work Act

1.

2.

3.

Under the Act, it is the 'duty of every employee' whilst at work, to take all reasonable care for the health

and safety of himself and other persons who may be effected by his acts and omissions. Employees are required to:


Name: Candidate No:


Assignment: 1 - Duties of the Employee - Own and others roles and responsibilities under the HASWA

Roles and Responsibilities under HASWA 1974

List THREE duties of an EMPLOYEE under the Health and Safety At Work Act

1.

2.

3.

Under the Act, it is the 'duty of every employee' whilst at work, to take all reasonable care for the health

and safety of himself and other persons who may be effected by his acts and omissions. Employees are required to:

Co-operate with the employer to enable the duties placed on him (the employer) to be performed.

Have regard of any duty or requirement imposed upon his employer or any other person under any of the statutory provisions.

Not interfere with or misuse any thing provided in the interests of health, safety or welfare in

the pursuance of any of the relevant statutory provisions.

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Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 1c Grading Criteria: P1 Key Skills:

Assignment: 1: Working in an Engineering Workplace

Working in an Engineering Workplace

Whilst you are in the workshop, you are required to ensure that all materials and equipment are handled correctly.

This means that you are expected to use your knowledge and understanding of the HASWA 1974 as a guideline to ensure all workers are working in a safe and approved manner.

During your sessions in the workshop, you will be observed working in this way.

YOU MUST MAKE SURE YOU GET YOUR OBSERVATION SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 1d Grading Criteria: P1 Key Skills:

Assignment: 1: Working in an Engineering Workplace

Working in an Engineering Workplace

Whilst you are in the workshop, you are required to ensure that all materials and equipment are handled correctly.

This means that you are expected to use your knowledge and understanding of the HASWA 1974 as a guideline to ensure all workers are working in a safe and approved manner.

Demonstrate this using a photograph on this page and annotating what safety considerations you have made.


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2a Grading Criteria: P2 Key Skills: C2.1a

Assignment: 2 - Personal Protective Equipment at Work. What is PPE?

Personal Protective Equipment PPE

What is PPE?

What do the Regulations Require?

List 4 other requirements that are required by the Regulations

1

2

3

4


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2b Grading Criteria: P2 Key Skills: C2.1a

Assignment: 2 - Personal Protective Equipment at Work - Personal Protection


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2c Grading Criteria: P2 Key Skills: C2.1a

Assignment: 2 - Personal Protective Equipment at Work - Good / Poor Practice with PPE


Identify GOOD PPE practice in the workshop Identify POOR PPE practice in the workshop


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2d Grading Criteria: P2 Key Skills: C2.1a

Assignment: 2 - Personal Protective Equipment at Work - Hazards and Types of PPE


Hazard and Types of PPE

Hazard Options


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2d Grading Criteria: P2 Key Skills: C2.1a

Assignment: 2 - Personal Protective Equipment at Work - Hazards and Types of PPE


Hazard and Types of PPE

Hazard Options

Swarf when drilling Goggles

Working with dirty materials Overalls

Working with heavy equipment Wear safety boots/shoes

Long hair when using machinery Safety hairnet/baseball hat

Working with sharp objects Wear gloves

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Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2e Grading Criteria: P2 Key Skills: C2.1a

Assignment: 2 - Personal Protective Equipment at Work - Accidents from wrong PPE


List at least 10 accidents which may occur from wearing the wrong PPE

Accident Reason


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2f Grading Criteria: P2 Key Skills:

Assignment: 2 - Hazardous Substances - 7 main groups of Hazardous Substances

Hazardous Substances

List SEVEN main groups of hazardous substances in a chart on this sheet

Listed substances:


Name: Candidate No:





Listed substances:

1. Explosive

2. Oxidising

3. Extremely Flammable

Highly Flammable

4. Harmful

5. Toxic

Very Toxic

6. Irritant

7. Dangerous for the Environment

EXTREMELY-

HIGHLY-

VERY -

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Name: Candidate No:





Listed substances:

1. Explosive

2. Oxidising

3. Extremely Flammable

Highly Flammable

4. Harmful

5. Toxic

Very Toxic

6. Irritant

7. Dangerous for the Environment

EXPLOSIVE

OXIDISING

EXTREMELY FLAMMABL

E

HIGHLY FLAMMABL

E

TOXIC VERY TOXIC

IRRITANT

HARMFUL

DANGEROUS FOR THE

ENVIRONMENT

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Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2g Grading Criteria: P2 Key Skills:

Assignment: 2 - Lifting / Handling / Housekeeping

Lifting and Handling techniques/Housekeeping and tidiness

LIFTING AND HANDLING TECHNIQUES

Safe working practices need to be adopted for manual

operations such as Lifting, stacking and loading.

Personnel need to be trained to perform these tasks so

that the correct techniques are adopted and the

correct PPE is used at all times.

1. List the main considerations when lifting a heavy load from the floor and illustrate this with a simple sketch (matchstick person).

•

•

•

•

•

2. What suitable PPE should you wear when lifting and handling heavy loads?

HOUSEKEEPING AND TIDINESS

A sign of a good worker is a clean and tidy working area.

1. List the THREE main things you should consider to ensure a safe, clean and tidy work area.

(Note: You will be looking at this in more detail in a later task.)

•

•

•

Correct Technique


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2h Grading Criteria: P2 Key Skills:

Assignment 2: Selecting Correct PPE in the Workshop

Selecting Correct PPE in the Workshop

Whilst you are in the workshop, you are required to select and use appropriate personal protective equipment when undertaking a given Engineering Activity.

During your sessions in the workshop, you will be observed working in this way.



Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 2i Grading Criteria: P2 Key Skills:

Assignment 2: Selecting Correct PPE in the Workshop

Selecting Correct PPE in the Workshop

Whilst you are in the workshop, you are required to select and use appropriate personal protective equipment when undertaking a given Engineering Activity.

Create a presentation using ICT to help the new students to the Engineering Club understand the decisions you make when you consider wearing PPE in the workshop. You will need to justify your decisions in this presention.


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: Grading Criteria: Key Skills:

Assignment: 3 - FACT SHEET

Elimination of Hazards – Pillar drill FACT SHEET

The appropriate safety equipment must be used before using the pillar drill. Safety goggles must be worn to prevent hot, sharp swarf being propelled towards the eyes.

The material being drilled must be securely fastened to the table.

Loose clothing must be fastened to prevent entanglement.

A protective apron must be worn to prevent hot, sharp swarf becoming entangled in personal clothing.

The safety guard around the material/chuck helps to stop loose clothing or hair from becoming entangled in the chuck.

The start/stop/reverse buttons for the machine. The kick stop (003b), when used, prevents the operator from reaching across the rotating chuck and therefore avoids a potential accident.


Name: Candidate No:


Assignment: 3 - Risks and Hazards - Identify potential risks using tools, processes and equipment

Risks and Hazards

A risk is the exposure to the chance of injury or loss. For example: A fire-exit being obstructed may prevent people from leaving a dangerous area

The hazard in this situation would be the chair that is obstructing the fire-exit.

When making the ‘Bevel Gauge’ that you have been shown, what would the potential risks be from using the tools, materials, processes and equipment?

What would the danger of not fulfilling the procedures be in an unsafe working environment?

Use the chart below to list examples of risks that may occur.

Area Process Material Risk

Working Environment

Following Procedure


Name: Candidate No:



Risks and Hazards

Area Process Material Hazard

Working Environment

Following Procedure

Why is it important to identify Risks and Hazards in an Engineering Workplace?____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________


Name: Candidate No:



Risks and Hazards

A risk is the exposure to the chance of injury or loss. For example: A fire-exit being obstructed may prevent people from leaving a dangerous area

The hazard in this situation would be the chair that is obstructing the fire-exit.

When making the ‘Bevel Gauge’ that you have been shown, what would the potential risks be from using the tools, materials, processes and equipment?

What would the danger of not fulfilling the procedures be in an unsafe working environment?

Use the chart below to list examples of risks that may occur.

Area Process Material Risk

Pillar Drill Drilling Hole Cold Rolled Steel Eye Injury if correct PPE is not worn

Pillar Drill Drilling Hole Cold Rolled Steel Entanglement of loose clothing

Hacksaw Cutting Material Cold Rolled Steel Hand Injury

Hand File Smoothing Material Cold Rolled Steel File falling to floor or breaking

Working Environment Working at a lathe N/AObstruction of Emergency Stop Button may prevent the machine to be stopped quickly in an emergency at the

machine

Following ProcedureClearing the

workshopN/A Being injured whilst sweeping the pillar drill

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Name: Candidate No:



Risks and Hazards

Area Process Material Hazard

Pillar Drill Drilling Hole Cold Rolled SteelDrill bit could break whilst drilling, causing an

eye injury of goggles are not worn

Pillar Drill Drilling Hole Cold Rolled SteelLoose clothing around the wrist or that fall from the neck.

For example; a tie; necklace or if gloves are worn.

Hacksaw Cutting Material Cold Rolled SteelThe blade could break whilst cutting if it is not

secure in the frame properly

Hand File Smoothing Material Cold Rolled SteelA loose or disconnected handle could fall off

whilst drilling

Working Environment Working at a lathe N/AAn obstruction to the emergency stop could be; someone else’s foot; a piece of material that has fallen; a piece of

rubbish.

Following ProcedureClearing the

workshopN/A

Swarf may have been left on the pillar drill by someone drilling a hole

Why is it important to identify Risks and Hazards in an Engineering Workplace?____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

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Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 3b Grading Criteria: M1 Key Skills:

Assignment: 3 - Risks and Hazards - Carry out a risk assessment of a workshop area

Type of Hazard Example

Details of Risk

Additional control measures neededLow Med High

Description of risk and existing control measures and who at risk

Impaired emergency access Obstructed fire exit

Electric Shock Damaged cables

Impaired access to emergency stops

Obstructed or out of reach

Slips, Trips and Falls Wet floor, working at height

Fire/Explosion Flammable vapours

Impact, Entanglement Moving parts of machinery

Injury from lifting Moving heavy items, bad posture

Cuts and Puncture wounds Sharp objects

Heat/Burns Brazing, Heat

Loud Noise Machinery, cutting

Impaired Vision Poor lighting

Personal Safety Working alone

Training and Behaviour Lack of training – Anti Social Behaviour

Swarf from Machining Damage to eyes/hands

Other Hazard

Name of person carrying out Risk Assessment: Time: Location:


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 3b(i) Grading Criteria: M1 Key Skills:

Assignment: 3 - Risks and Hazards - Carry out a risk assessment of a workshop area

Carrying out a Risk Assessment

It is important for any worker to assess the risk in their working environment.

You must ensure that whilst you compete this task, the technician, Mr Poole will be observing you working in this way.

You must ask the technician to sign a witness statement recognising the control measures you have suggested in your risk assessment

YOU MUST MAKE SURE YOU GET YOUR WITNESS SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 3c(i) Grading Criteria: D1 Key Skills:

Assignment: 3 - Safety Policy Document

Health and Safety Policy Document

You are to prepare of safety policy document for the workshop area around the lathes, pillar drills and milling machines in preparation for the ‘Engineering Club’. The policy document should be in the form of a ‘POSTER’ that will be displayed in the workshop.

You should include references to relevant legislation (for example, the Health and Safety at Work Regulations 1999, Manual Handling Operations Regulations 1992, Control of Substances Hazardous to Health Regulations 2002 (COSHH).

Your Health and Safety policy should take into account the fact that the main users of the area will be newcomers to Engineering (year 7, 8 and 9 pupils) and your policy should be worded so that it can be easily understood.

You should arrange your health and safety policy under the following headings:

1. A general statement explaining what the policy is about and who needs to know about it.

2. Procedure for accident and incident reporting (what needs to be reported and who should it be reported to.

3. Manual handling and lifting.

4. Hazardous equipment and processes.

5. Electrical safety.

6. Fire and emergency evacuation.

7. Personal Protective Equipment. (PPE)

8. Safety Training (What instruction will be required before using the machines)

9. Risk assessment and safety inspection.

10. Health and Safety responsibilities – Names and roles of those responsible for H&S such as school office, first aid person and who to report hazards to regarding the workshop. Emergency telephone numbers.

Produce the Policy on A4 paper with a clear heading – ‘HEALTH AND SAFETY FOR THE DT ENGINEERING CLUB’

Don’t forget that this is for years 7, 8 and 9 pupils!



Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 3c(ii) Grading Criteria: D1 Key Skills:


Health and Safety Policy Document

Where can you find the legislation for the following that you have created policies for?

List the websites and names of the documents that you would refer to.

1. Procedure for accident and incident reporting (what needs to be reported and who should it be reported to).

2. Manual handling and lifting.

3. Hazardous equipment and processes.

4. Electrical safety.

5. Fire and emergency evacuation.

6. Personal Protective Equipment. (PPE)

7. Safety Training (What instruction will be required before using the machines)

8. Risk assessment and safety inspection.

9. Health and Safety responsibilities – Names and roles of those responsible for H&S such as school office, first aid person and who to report hazards to regarding the workshop. Emergency telephone numbers.


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 3c(ii) Grading Criteria: D1 Key Skills:


Health and Safety Policy DocumentYou must use this sheet to refer to relevant information on the following legislations to complete task 3c.

Procedure for accident and incident reporting (what needs to be reported and who should it be reported to).

Health and Safety at Work Act 1974

HMSO The Reporting of Injuries, Diseases and Dangerous Occurrences Regulations 1995

Manual handling and lifting.

Manual handling. Manual Handling Operations Regulations 1992

Hazardous equipment and processes.

Provision and Use of Work Equipment Regulations 1998

Electrical safety.

HMSO Electrical Equipment (Safety) Regulations 1994

Fire and emergency evacuation.

Fire Precautions Regulations 1997


Personal Protective Equipment. (PPE)

The Personal Protective Equipment at Work Regulations 1992

Safety Training (What instruction will be required before using the machines)

Management of Health and Safety at Work Regulations 1999,

Risk assessment and safety inspection.


Health and Safety responsibilities – Names and roles of those responsible for H&S such as school office, first aid person and who to report hazards to

regarding the workshop. Emergency telephone numbers.

Staff list in JRCS Handbook 2008

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Name: Candidate No:


Assignment: 4 - Evaluating an incident in the workshop

Evaluating an incident in the workshop

Following the recent incident in the workshop when Mr Poole, the workshop technician, fell off of the step ladder (in an excellent

simulation), it was clear that everyone had a different reaction to the incident and different ideas about the course of action to take.

In a discussion with Mrs Maloney and Mr Poole, describe and explain the emergency procedures that you consider should have been

Followed and use this information to create a policy document for such an incident.

Make notes here

YOU MUST MAKE SURE YOU GET YOUR WITNESS STATEMENT SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.

Describe details of the incident in the workshop

that has been shown to you.

Explain the emergency proceedures that you have discussed


Name: Candidate No:


Assignment: 4 - Proposals for Emergency Procedures

Proposal for change of D&T Department emergency procedures (TWO PARTS)

What happened: (At least FIVE points to be discussed)

1. Now that you have described and considered the emergency procedures that should have been followed following the recent incident in the workshop involving Mr Poole, (falling off of the step ladder), you must EXPLAIN what went wrong after the event and WHY. Did anything positive happen? (e.g. speed of response, or found out their was a lack of emergency contact information). Concentrate on AFTER THE EVENT

2. You must now prepare a MEMO to the Head of the D&T department with proposals for improvements to the emergency procedures in the event of an accident. You must JUSTFY your proposals in an e-mail and e-mail it to [email protected].

Continue on separate sheet if necessary


Name: Candidate No:


Assignment: 4 - Proposals for Emergency Procedures - continuation sheet

Proposal for change of D&T Department emergency procedures – continuation sheet


Name: Candidate No:


Assignment: 5 - Preparing for a work activity

Preparing for a work activity

Before practical work can start, the work area must be prepared and tools and equipment checked.

All your tools and equipment must be checked for damage and safety.

Use the ‘check list, posted in the workshop (copy on right) and get the technician or teacher to observe you carrying out the check.



Name: Candidate No:


Assignment: 5 – Storage of Work and Drawings in the Workshop

Storage of Work and Drawings in the Workshop

I recommend…

1. Putting unfinished work and your working drawings in your toolbox will damage them. Make a PROPOSAL for an area in the workshop where your work, drawings and folders could be kept safely and securely. How could they all be easily identified and accessed.

EXPLAIN IN DETAIL why your proposal would work better than keeping it in your tool box.



Name: Candidate No:


Assignment: 5 – Storage of Work and Drawings in the Workshop

Storage of Work and Drawings in the Workshop – continuation sheet


Name: Candidate No:


Assignment: 6 - Working Relationships

Working Relationships

Working with the workshop technician and your peers is important for the effective running of the work environment.

You must ask the technician to sign a witness statement recognising the qualities you must have to ensure a good working relationship in the workshop.

YOU MUST MAKE SURE YOU GET YOUR WITNESS SHEET SIGNED TO ACHIEVE THIS GRADE CRITERIA.

Before you approach the technician, ensure that you are confident that you have met the following qualities for a good working relationship:

You can:

•work with others in school (peers, teachers and unknown).

•work with others in outside school (staff, visits)

•work as part of a team

•make recommendations towards safety in the department

•deal with problems in the workshop (equipment unavailable – what you can do while waiting)

•talk constructively about matters in the workshop


Name: Candidate No:


Assignment: 6 – Improving on a work activity

Improving on a work activity

Once practical work has begun, it is essential that policies are followed. For example, to ensure the work activity in the workshop is safe, in a working environment and the activity is fully understood.

Using the headings below, list all of the things that have gone wrong whilst you have been making the Tool Makers Clamp and describe here how you could have improved in these areas whilst on working on this activity.

Identify problems with a work activity How I can improve on this activity

Workshop Safety

Housekeeping

Use of Tools

Understanding of Drawings



Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 6c Grading Criteria: D2 Key Skills:



What am I like? – You must make an honest EVALUATION of your working relationship with the workshop technician and write down your

NEGATIVE and POSITIVE personal qualities that affect this working relationship.

You must be as honest and self CRITICAL as you can. Its about YOU not the technician, so ensure that you focus on YOUR qualities not

his!

Now ASSESS your strengths and identify areas of your personal qualities that could be improved to ensure his continued support.



Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 6c Grading Criteria: D2 Key Skills:


Working Relationships– continuation sheet

Continue on separate sheet


Name: Candidate No:

Unit 1: Working Safely and Effectively in Engineering Task: 6d Grading Criteria: D2 Key Skills:

Assignment: 6 - Working Relationships Contract

Working Relationships Contract

Using the strengths and qualities you identified in Task 6a and 6b, propose a contract with the Engineering Department to show responsibility for your work activity in the workshop.

I promise to….

The Engineering Department will provide….


Documents

Jo Richardson Community School. BTEC First Diploma in Engineering Name:Candidate No: Unit 1: Working Safely and Effectively in EngineeringTask: 1a Grading