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JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

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Page 1: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

JJ514 PROJECT 1

POLITEKNIK IBRAHIM SULTAN

MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

Page 2: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

4M : Maruku mini molding machine

Page 3: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

supervisor:TUAN RAFIUDDIN BIN ROHANI

Innovate by:

MUHAMMAD HAZLAMI BIN HASSAN 09DTP12F1022

MUHAMMAD RIDZUWAN BIN MOHD SHUKRI 09DTP12F1028

MOHD SHUKUR BIN SAAD09DTP12F1024

SITI NURAISHAH BINTI MOHD ZAINEL 09DTP12F1003

GROUP MEMBER'S

Page 4: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

4

INTRODUCTION• Maruku is one of the traditional snacks among indian’s

society in Malaysia. It is usually sell by white bean’s seller or vadai seller . Now, the demand for maruku is getting higher and we can see it is one of the famous snacks sell by the small-scale industries. Due to that, we have created a machine called Maruku Mini Molding Machine (4M machine) that enables the users to produce more maruku. This machine also helps to reduce the time taken to make maruku.

Page 5: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

PROBLEM STATEMENT

• Maruku dough usually placed in a mold which is small in size thus it restrain us from putting many dough in the mold. Besides that, it takes a long time to rotate the mold. The use of existing maruku mold is very dangerous because the mold is rotating on the surface of the cooking oil. Therefore, with 4M machine, it can save time and energy, plus it can reduces the risk of injury.

Page 6: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

LITERATURE REVIEWThe relevant subjects are studied to be used as a guide for this project. This l

iterature review is based on a research of several maruku machine that are use in IKS and homemade kitchen.

We focus on :• Overview of maruku machine Principle .• Comparison between this literature review with mini maruku molding

machine.

Page 7: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

3.1 Overview of maruku molding machine

Zull Design Product ( Using Pneumatic )

•Needs sophisticated machine to perform this process.•Required high cost in creating this project

•Required high maintenance

•Consist of large components

Page 8: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

3.2 Comparison between this literature review with mini maruku molding machine.

Figure 1 Figure 2

Page 9: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

To produce a Maruku Mini Molding Machine (4M)

OBJECTIVE

Page 10: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

SCOPEUse for household usage

Can produce various type of maruku pattern

It is simple manual machine

This machine also has a good safety features

Page 11: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

3d Design

Figure 3

Page 12: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

GANTT CHARTC:\Users\user\Desktop\PROJECT\GANTT CHART & FLOW CHART.xlsx

Page 13: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

FLOW CHART

Page 14: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

Expected costType Of Material Number Of

UnitPrice / Unit (RM) Total (RM)

Maruku Mold 3 15 45

Rack and Pinion 1 set 50 50

Crank 1 12 12

Sprocket and Chain 1 set 15 15

Dough Basin 1 20 20

Body Stand (Mild Steel) 1 50 50

Compress Plate 1 15 15

Total : 207

Page 15: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

ConclusionAs a conclusion, 4M machine can save time

and energy for home use and can produce a lot of maruku at once.

Page 16: JJ514 PROJECT 1 POLITEKNIK IBRAHIM SULTAN MECHANICAL ENGINEERING DEPARTMENT (MANUFACTURING)

References• Zull Design Autronik, C:\Users\user\Desktop\PROJECT\ZullDesign Profil-syarikat.htm

• Utusan Online , C:\Users\user\Desktop\PROJECT\Mesin maruku V2.htm

• ML TECH PRECISION ENGINEERING, Jalan Suria 64, Masai, 81700, Pasir Gudang. Johor

• SLS BEARINGS (M) SDN BHD