Jim 13 094 Curved Silicomb

  • Upload
    fozsola

  • View
    218

  • Download
    0

Embed Size (px)

DESCRIPTION

Silicomb config

Citation preview

  • Curved Kirigami SILICOMB cellular structures with zero Poissons ratio for large deformations and morphing

    Y.J.Chena,b, F. Scarpab,*,C. Remillatb,c, I.R. Farrowb, Y.J.Liud, J.S.Lenga,*

    aP.O. Box 3011, Centre for Composite Materials and Structures, No. 2 YiKuang

    Street, Science Park of Harbin Institute of Technology (HIT), Harbin, 150080, China bAdvanced Composites Centre for Innovation and Science, University of Bristol,

    Bristol BS8 1TR, UK cAerospace Engineering, University of Bristol, BS8 1TR, UK dP.O. Box 301, Department of Aerospace Science and Mechanics, No. 92 West dazhi

    Street, Harbin Institute of Technology (HIT), Harbin, P.R. China. *Corresponding authors:

    Tel.: +44(0) 1173315306; fax: +44(0) 1179272771.

    Email address: [email protected] (F. Scarpa)

    Tel.:+86(0) 451-86402328; fax: +86(0) 451-86402328.

    Email address: [email protected] (J.S. Leng) Abstract: The work describes the design, manufacturing and parametric modeling of

    a curved cellular structure (SILICOMB) with zero Poissons ratio produced using

    Kirigami techniques from PEEK films. The large deformation behavior of the cellular

    structure is evaluated using full-scale finite element (FE) methods and experimental

    tests performed on the cellular samples. Good agreement is observed between the

    mechanical behavior predicted by the FE modeling and the 3-point bending

    compression tests. Finite Element simulations have been then used to perform a

    parametric analysis of the stiffness against the geometry of the cellular structures,

    showing a high degree of tailoring that these cellular structures could offer in terms of

    minimum relative density and maximum stiffness. The experimental results show also

    high levels of strain-dependent loss factors and low residual deformations after cyclic

    large deformation loading.

  • Keywords: cellular structures, zero Poissons ratio, finite element (FE), loss factor, stiffness, morphing.

    INTRODUCTION

    During the last decades, cellular and lattice structures have attracted significant

    attention from researchers within the mechanics of solids community due to their

    significant lightweight and out-of-plane stiffness properties(Bitzer, 1997). Cellular

    solids have been widely developed and used as sandwich cores in a variety of

    engineering applications, ranging from marine to aerospace and automotive

    lightweight constructions(Alderson et al., 2010a; Alderson et al., 2010b). The

    conventional hexagonal honeycomb is a typical example of a cellular core

    configuration, with unit cells made of ribs with equal length and an internal cell angle

    of 30o (Gibson and Ashby, 1997). Over-expanded centresymmetric honeycombs with

    special orthotropic properties can also be developed when varying the cell wall aspect

    ratio and internal cell angle, always with positive values (Bezazi et al., 2005; Gibson

    and Ashby, 1997). Hexagonal honeycombs with convex configuration (i.e., positive

    internal cell angle leading to positive Poissons ratio - PPR) exhibit anticlastic or

    saddle-shape curvatures when subject to out-of-plane bending(Evans, 1991; Lakes,

    1987; Masters and Evans, 1996). On the opposite, if the in-plane Poissons ratios of

    the cellular structures are negative (i.e.,auxetic, or NPR), the curvature is synclastic,

    with a resulting dome-shaped configuration(Evans and Alderson, 2000a; Lakes, 1987;

    Miller et al., 2010). In comparison with conventional cellular structures, the auxetic

    cellular configurations feature increased in-plane shear modulus and enhanced

    indentation resistance (Evans, 1991; Evans and Alderson, 2000b; Lakes, 1987; Milton,

    1992). Auxetic cellular structures have also been used to prototype morphing wings

    (Bettini et al., 2010; Bornengo et al., 2005; Martin et al., 2008; Spadoni et al., 2006),

  • radomes(Scarpa et al., 2003), adaptive and deployable structures(Hassan et al., 2008).

    Both types of honeycombs can be used as the core of sandwich composites, but make

    difficult to be used in the morphing cylindrical applications (Grima et al., 2010). In

    that sense, cellular structures with zero Poissons ratio(ZPR) do not produce

    anticlastic and synclastic curvature behaviors, but can be used to manufacture cores

    for tubular structures(Grima et al., 2010), such as air intakes.

    ZPR implies also that the solid does not deform laterally when subjected to

    mechanical loading (tensile or compressive) (Lira et al., 2011). In the field of

    morphing skins, a candidate solution proposed by some authors is sandwich cellular

    cores with flexible face-sheets (Bubert et al., 2010; Olympio and Gandhi, 2007,

    2010a). For one-dimensional morphing applications, the confinement of the lateral

    deformation belonging to cellular structures (with PPR and NPR) will result in a

    substantial increase in the effective modulus along the morphing direction(Olympio

    and Gandhi, 2007, 2010b). To solve this problem, Olympio (Olympio and Gandhi,

    2010a, b)and Bubert (Bubert et al., 2010) have proposed the use of zero Poissons

    ratio cellular structures for cores to be used in 1D morphing skins. Another

    application of ZPR cellular structures has been previously identified by Engelmayr et

    al.(Engelmayr et al., 2008), who demonstrated the feasibility of using accordion-like

    honeycomb microstructures as scaffolds with controllable stiffness and anisotropy for

    myocardial tissue engineering. Grima (Grima et al., 2010) has recently proposed a

    new zero Poissons ratio cellular structure based on a semi re-entrant honeycomb

    configuration. Another contribution to the field of zero Poissons ratio cellular

    structures is the SILICOMB configuration developed by Lira, Scarpa and other

    authors(Lira et al., 2009; Lira et al., 2011), which is inspired by the amorphous silica

    lattice geometry and can be considered as a generalization of the accordion

  • honeycomb(Olympio and Gandhi, 2007). Much of the previous work cited has

    focused on the mechanical behavior of planar cellular configurations. However, less

    significant amount of work has been dedicated to tubular or curved cellular structures.

    Jeong and Ruzzene(Jeong and Ruzzene, 2004) have investigated the wave

    propagation behavior in cylindrical grid-like structures with hexagonal and re-entrant

    shape leading to NPR effect. Scarpa et al. have investigated the variation of axial

    stiffness, radial Poissons ratio and buckling behavior of tubular configurations with

    re-entrant unit cell shape(Scarpa et al., 2008). However, to the best of the authors

    knowledge, no specific work has been done on curved cellular configurations with

    non-tubular layout. Moreover, no similar work has been done on cellular structures

    with zero Poissons ratio behavior.

    In this work, the stiffness coefficient related to various curved SILICOMB

    configurations is investigated for the first time with FE simulation and experimental

    methods. A full-scale curved SILICOMB topology is simulated using FE analysis,

    with boundary conditions representing experimental compression tests. The curved

    cellular honeycomb samples with zero Poissons ratio have been manufactured using

    Kirigami techniques applied to thermoplastics (PEEK). Kirigami is a manufacturing

    method combining Origami (ply-folding procedures) together with cut patterns, and is

    particular suited to produce composite cellular structures with complex tessellations

    and geometry, such as a morphing wingbox concept developed by some of the

    Authors(Saito et al., 2011). Curved SILICOMB PEEK cellular structures are currently

    evaluated as possible cores in sandwich reflectors, due to the low thermal capacity,

    high-temperature performance and good mechanical behavior of thermoplastics PEEK.

    The experimental results have been used to benchmark the FE model, and perform a

    parametric analysis of the stiffness of the curved SILICOMB configurations versus

  • the

    tests

    defo

    cycl

    Geo

    F

    con

    by

    ang

    =

    wal

    the

    SIL

    Fin

    T

    geometry p

    s show also

    ormations a

    lic loading a

    ometry

    Figure 1 s

    figuration.

    two walls

    les ( and

    /t L= and

    l, respectiv

    parameter s

    LICOMB co

    ite Elemen

    The mechan

    parameters d

    o the capab

    and recover

    at low strain

    hows the

    The represe

    ( L and H )

    d ). For

    /b L= are

    ely. The ge

    selection fo

    onfiguration

    Figu

    nt simulatio

    nical behavi

    defining the

    bility of the

    the initial s

    n rate levels

    GEOME

    geometric

    entative uni

    with thickn

    convenienc

    defined as

    eometry layo

    or the angle

    reduces to

    ure 1 Geometr

    on

    ior of the c

    e unit cell o

    e curved ce

    shape, as we

    s.

    ETRY AND

    parameter

    it cell (with

    kness t , dep

    ce, three n

    the aspect,

    out of the u

    es and .

    the accordi

    tric parameter

    curved SIL

    of the ZPR s

    ellular confi

    ell as provid

    MODEL

    rs of the

    hin the black

    pth b , and

    non-dimensi

    thickness a

    unit cell can

    For an inte

    ion honeyco

    rs for the unit

    LICOMB ce

    structure. T

    figuration to

    ding large h

    curved SI

    k dotted lin

    d defined b

    onal param

    and depth ra

    n be change

    ernal cell an

    omb structur

    t cells

    ellular struc

    The compres

    o undergo l

    hysteresis u

    ILICOMB

    ne) is comp

    by two inte

    meters =H

    ratios of the

    ed accordin

    ngle of =

    re.

    ctures has b

    ssive

    large

    under

    unit

    osed

    ernal

    /H L ,

    e cell

    ng to

    0 the

    been

  • simulated using the commercial FE analysis package (ANSYS, version 11.0, Ansys

    Inc.). Full-scale FE models have been prepared using 4-node element SHELL181

    with three translation degrees of freedom (DOF) along the x, y and z directions, and

    three rotational DOFs around the x, y and z axes. This element is also well suited for

    linear, but also large rotation, and/or large strain non-linear applications. The

    simulations were performed on a full-scale volume model of 3.54 cells with an

    average mesh size of / 5L (Figure 2), representative of the samples manufactured

    using the Kirigami technique. Based on this meshing size, a total number of 8960

    elements were obtained. The deformation of the curved cellular sample subjected to

    central loading was simulated initially using a linear FE approach. To investigate from

    a numerical point of view of the energy absorption capability and damping properties

    further, quasi-static non-linear analysis (with Newton-Raphson algorithms) and

    non-linear transient analysis (with Full method) were used to describe the

    force-displacement relation under the loading and uploading cycles. Contact pairs

    were created between the peak nodes of inside strips and the surface of the adjacent

    strips to prevent element penetration during the simulations (Figure 3). The CONTA

    175 element was used to model the contact elements (the peak nodes of the strips),

    while the TARGE 170 elements were representing the surfaces of the adjacent strips.

    Moreover, the non-linear and transient methods were controlled with the STABILIZE

    command. To activate the command, an energy-dissipation ratio of 0.2 obtained from

    the experimental test results was used in both non-linear FE methods. According to

    the data sheet provided by the supplier, the PEEK material shows an isotropic

    mechanical behavior ( 1.8cE GPa= , =0.4c ), which were used as the basic

    mechanical constants in the FE model analysis.

  • T

    (top

    con

    mid

    dire

    obta

    obta

    coef

    sam

    The

    Figure 2

    F

    The model w

    p) of the o

    strained alo

    ddle of the

    ections. The

    ained from

    ained. The

    fficient ( K

    mple, an eq

    erefore, the

    2 Full-scale f

    Figure 3 Exa

    was loaded

    outer surfac

    ong the loa

    outer surf

    e reaction

    post-proce

    slope of t

    /F L= ). T

    quivalent st

    curved ho

    finite element

    ample of cont

    with an ap

    ce (where

    ading direct

    face were a

    force at th

    essing. The

    the curve i

    To better un

    tiffness coe

    oneycomb

    t model of the

    tact pair betw

    pplied displ

    the radius

    tion (x dire

    also constr

    he middle n

    en, a force

    in the linea

    nderstand th

    efficient ( K

    sample is

    e curved SILI

    ween the node

    lacement pe

    is oR ), w

    ection) (Fig

    rained alon

    nodes of th

    e versus di

    ar region i

    he stiffness

    eqK ) is intr

    assumed a

    ICOMB conf

    s and surface

    erpendicula

    while the tw

    gure 4). Th

    g the two

    he outer su

    splacement

    s defined a

    s coefficient

    roduced as

    as a homog

    figuration

    es

    ar to the mi

    wo bases w

    he nodes at

    other y an

    urface could

    t curve can

    as the stiff

    nt of the cu

    the refere

    geneous cu

    iddle

    were

    t the

    nd z

    d be

    n be

    fness

    urved

    ence.

    uboid

  • structure with the length 8 cos ( )H , the width 2b and the height eH . Based on the

    homogeneous cuboid structure, the equivalent stiffness coefficient ( eqK ) can be

    expressed as:

    = ceqe

    E AKH

    (1)

    where the symbols cE , A and eH stand for the elastic modulus of the core

    material, the cross-sectional area and effective height of the cuboid structure,

    respectively. For simplicity, the cross-section A can be formulated as:

    =16 cos ( )A Hb (2)

    Substituting Eq. (2) into Eq. (1), the expression of equivalent stiffness coefficient

    ( eqK ) becomes:

    16 cos ( )= ceqe

    bHEKH

    (3)

    The relative density of the curved sample is then given by the volume ratio of the core

    material ( cV ) within a representative unit cell and the unit cell ( rV ):

    = cc r

    VV

    (4)

    where and c represent respectively the density of the curved sample and the core

    material. The volumes of the core material and the unit cell can be therefore

    calculated as:

    2 2= 4* * +( - )* /cos( ) *c o iV H b R R t (5)

    2 2=( - )* * *cos ( )r o iV R R H (6)

    where is the central angle of the representative unit cell, oR and iR are the outer

    and inner radius of the curved sample (Figure 1(a)). Substituting Eq. (5) and Eq. (6)

    into Eq. (4) and considering the non-dimensional parameters expressions, the relative

  • den

    =c

    F

    Sam

    T

    usin

    APT

    inte

    chem

    man

    cutt

    circ

    num

    5(a)

    and

    mou

    sity can be

    24=

    (LR

    Figure 4 Geo

    M

    mple manuf

    The curved

    ng a semi

    TIVE 2000

    eresting com

    mical resist

    nufacturing

    ting, b) form

    cular PEEK

    merical cont

    )). The rect

    the edges o

    uld and str

    calculated a

    2 2 2

    2 2

    +( - )- ) cos

    o i

    o i

    R RR R

    metry (a) and

    MANUFACT

    facturing

    SILICOMB

    i-crystalline

    0 film rol

    mbination

    tance and e

    procedure

    ming, c) ass

    K strips wer

    trol (CNC)

    tangle PEEK

    of the strips

    rips were h

    as:

    /cos( )( )

    d boundary co

    TURING A

    B Kirigami

    e thermopl

    ls (Victrex

    of high te

    electrical in

    of the curv

    sembly and

    re obtained

    machine (

    K strips we

    s were fixed

    heated up t

    onditions (b)

    AND EXPE

    i cellular s

    lastic mate

    xplc, thickn

    emperature

    nsulation, a

    ved samples

    d bonding, a

    d from the

    Genesis 21

    ere then pla

    d on the mo

    to a tempe

    of the curved

    ERIMENTA

    structure sam

    erial PEEK

    ness: 0.25m

    performan

    s well as lo

    s is compo

    and d) curin

    PEEK film

    00, BLACK

    aced on a r

    ould with K

    erature of

    d SILICOMB

    AL TESTIN

    mples were

    K (Polyeth

    mm) PEEK

    nce, mecha

    ow moistur

    sed of four

    ng. First, th

    m cut by a

    K & WHIT

    rectangle alu

    apton tapes

    150o (the g

    B configuratio

    NG

    e manufact

    heretherketo

    K provides

    anical stren

    re pick-up.

    r main step

    he rectangle

    a computer

    TE Ltd., Fi

    luminum m

    s. After that

    glass trans

    (7)

    on

    tured

    one).

    s an

    ngth,

    The

    s: a)

    and

    rized

    gure

    mould

    t, the

    ition

  • tem

    avo

    tem

    ther

    man

    into

    high

    stru

    hou

    1.

    TablGeoWallWallAngAng

    mperature of

    id residual

    mperature w

    rmoformed

    nufacturing

    o the final cu

    h-temperatu

    uctures were

    urs (Figure 5

    Figu

    le 1 Geometrometry l length L /(ml length H /(m

    gle /(Degregle /(Degre

    f the PEEK)

    stresses, the

    was reached

    using anoth

    involved t

    urved SILIC

    ure epoxy g

    e finally ob

    5(d)). The g

    ure 5 Manufac

    ry of the curv

    mm) mm) ee) ee)

    ) in a vacuu

    e cooling w

    d (Figure

    her semi-cir

    the assembl

    COMB cell

    glue (3M Sc

    btained after

    geometry pa

    cturing schem

    ed SILICOMValue

    10 10 20 -20

    um thermof

    was subseque

    5(b)). In a

    rcular moul

    ly of the se

    lular structu

    cotch-Weld

    r curing at

    arameters of

    matic diagram

    MB samples mGeometryThickness Depth of wInner radiuCentral an

    forming ma

    ently perfor

    a similar w

    ld (Figure 5

    eparated rec

    ure samples

    2216 B/A

    room temp

    f the curved

    m of curved S

    manufacturedy

    of wall t /(mwall b /(mm)us iR /(mm)

    ngle of unit ce

    achine (Form

    rmed at low

    way, circul

    5(c)). The th

    ctangle and

    by bonding

    Gray).The

    perature (23

    d sample are

    ILICOMB sa

    mm) )

    ell /(Degre

    mech FM1)

    w rate until r

    lar strips w

    third step of

    d circular s

    g using a 2-

    curved cel

    3o) for up to

    e listed in T

    ample

    Val0.215

    59.8ee) 35.9

    ). To

    room

    were

    f the

    trips

    -part

    lular

    o 72

    Table

    ue 25 5 88 97

  • Experimental testing

    The stiffness coefficient of the curved SILICOMB cellular sample was obtained

    from cyclic compression tests performed using a materials testing machine (Instron

    3343, load cell: 1KN) with a constant displacement rate of 2 mm/min in controlled

    displacement mode (Figure 6). A flat steel plate was placed on the top of the base

    plate of the machine to provide sufficient contact area for the support of both bases of

    the samples. Therefore, the bases of the curved sample can slide horizontally on the

    flat steel plate while the top of the curved sample was always in contact with the

    upper plate of the machine. However, the slight horizontal sliding of the curved

    sample has no obvious effect on the compression deformation and the external

    loading along the vertical direction. It can also be found that no obvious horizontal

    sliding is occurring during the experimental tests. In order to increase the contact area

    between the bases and the flat steel plate, both bases of the curved sample were cut to

    keep horizontal contact with the flat steel plate (Figure 6). Therefore, the actual

    effective height (25mm) is lower than the theoretical value and is obtained by

    measurement. The force and displacement values were recorded by a BlueHill control

    and acquisition software. The cyclic tests were conducted at room temperature and

    under controlled humidity conditions. The experimental result curves for force versus

    strain are shown in Figure 7, with each test containing four different maximum strains

    (40%, 60%, 80% and 100%). The strain ( ) has been defined as the ratio between the

    compression deformation and the effective height ( eH ). For increasing compression

    values, the force-strain curve shows a linear increase for strains lower than 0.4,

    followed by a non-linear increase trend until the maximum strain is reached. The

    non-linear increase is mainly attributed to the contact between the inner strips.

  • Com

    F

    Test

    than

    #1)

    mparison b

    Figure 8 sho

    t #3) and th

    n 0.4. A goo

    and the FE

    Figure 6

    Figure 7 Ex

    between the

    ows the com

    he FE pred

    od agreeme

    E simulation

    6 Curved SILI

    xperimental c

    RESULTS

    e experimen

    mparison be

    dictions (Lin

    ent has been

    n (nonlinea

    ICOMB samp

    cyclic compre

    AND DISC

    nts and FE

    etween expe

    near, Nonli

    n observed

    ar and transi

    ple experime

    ession force v

    CUSSIONS

    E model

    erimental re

    near and T

    between the

    ient method

    ntal setup

    vs. strain curv

    S

    esults (Test

    Transient) fo

    e experimen

    ds) when th

    ves

    #1, Test #2

    or strains lo

    ntal result (

    he displacem

    2 and

    ower

    (Test

    ment

  • was lower than 6.5 mm. The nonlinear and transient FE simulations tended to provide

    a stiffer response beyond this displacement value because of the increased stiffness

    contact existing between the top nodes belonging to the internal and adjacent strips

    (see Figure 3). However, these pairs of nodes were not always in contact during the

    experiment since they were not perfectly aligned due to the manufacturing

    imperfections, and therefore the expected significant increase in force was not

    effectively taking place. The numerical loss factors (see the following paragraph for

    the definition of loss factor used) were also lower than the experimental ones. Against

    an experimental value of 0.2, the nonlinear quasi-static simulation provided a loss

    factor of 0.14 and the transient dynamic one of 0.17. The stabilization algorithm used

    during the ANSYS simulations involved the use of an energy approach to calculate

    the virtual equivalent viscous damping necessary for the stability, and its definition is

    different from the hysteretic damping calculated through the experimental curves.

    Moreover, a linear reduction of the damping during the load step was necessary to

    guarantee the numerical convergence of the solution, and this aspect also contributed

    to the effective decrease of the numerical loss factor. Although no complete contact

    between the top nodes of the samples was observed all the time, some contact friction

    was nevertheless occurring, an aspect not represented by the numerical simulations.

    All these factors concurred to produce hysteresis curves showing some discrepancies

    with the experimental ones (Figure 8). However, the elastic part of the force-strain

    slope has been captured well by different simulations, even using the linear elastic FE

    model. The numerical results showed in general a slight softer response (1.5%)

    compared to the experimental result from Test #2. The stiffness decrease was also

    observed against the results from the experimental Test #3 (4.8%); however, a slightly

    higher stiff response (6.3%) was observed against the results from Test #1. These

  • results provide sufficient evidence to use the elastic FE model to analyze and discuss

    the parametric dependence between the curved SILICOMB stiffness and the geometry

    parameters of the unit cell in the following sections.

    Figure 8 Experimental result and FE prediction curves for force vs. displacement

    Energy absorption and loss factor

    Figure 9 shows the experimental results for total energy absorbed per unit volume

    ( w ) versus maximum strain ( MAX =40%, 60%, 80% and 100%). The total energy

    absorbed per unit volume has been defined as:

    = /w W V (8)

    where W and V represent the total energy absorbed and total volume of the curved

    SILICOMB samples respectively. The three tests showed similar trends, with an

    average value ( 3/J m ) related to the total energy absorbed per unit volume of 26.73

    3.36 for the first cycle ( MAX =40%), 57.414.67 for the second cycle ( MAX =60%),

    104.178.11 for the third cycle ( MAX =80%) and 196.6910.51 for the fourth cycle

    ( MAX =100%). The total energy absorbed per unit volume showed a non-linear

    increase for incremental maximum strains. The experimental results for loss factor ( )

  • versus maximum strain ( MAX ) are shown in Figure 10(a). The loss factor is calculated

    by the following expression:

    = WW

    (9)

    where W is the total work done on the sample. All the experimental results showed

    similar trends, with an average value related to the loss factor equal to 0.2000.015

    for the first cycle ( MAX =40%), 0.1800.007 for the second cycle ( MAX =60%),

    0.1700.002 for the third cycle ( MAX =80%) and 0.1850.007 for the fourth cycle

    ( MAX =100%). For increasing maximum strains, the value of the loss factor first

    tended to decrease, then increased up to a minimum value occurring around MAX

    =80%. To explain the variation trend of loss factor further, Figure 10(b) shows one

    hysteretic cycle curve of the experimental tests for compression force versus strain

    (Test #2). It can be ascribed the non-linear behavior of force-strain curve, which

    results from the contact between the inner strips.

    Figure 9 Experimental results for total energy absorbed per unit volume w vs. maximum strain MAX

  • Par

    REL

    S

    SIL

    vert

    that

    With

    With

    Figu

    ( )

    5o t

    decr

    Sim

    0.85

    resp

    Figure 10 E

    rametric an

    LATION BE

    Similarly to

    LICOMB co

    tex touching

    t:

    hin the red

    hin the blue

    ure 11 show

    ).In the pres

    to 85o. For

    reases from

    milarly, the u

    5 and 2 to

    pectively, on

    Experimental

    nalysis

    ETWEEN AN

    planar cent

    onfiguration

    g each othe

    dotted line:

    e dotted line

    ws the value

    sent study, t

    r increasing

    m 22.86 to 2

    upper bound

    o 0.18) wh

    n the oppos

    l results curvecompre

    NGLES ( A

    tresymmetri

    ns have limi

    er. By inspe

    2cos (cos(

    es of ( /H

    he range of

    g angles,

    2, while the

    d for dec

    hen the ang

    ite, the low

    es: (a) loss faession force v

    AND ) AN

    ic re-entran

    iting cell w

    ecting Figu

    ( ))

    ))

    / L ) versus

    f the interna

    , the corre

    e lower boun

    creases from

    gle varyi

    wer bound v

    actor vs. mvs. strain

    ND ASPEC

    nt configura

    all aspect r

    ure 1(b), it

    angle ( ) f

    al cell angle

    esponding u

    nd increase

    m 20.80 to 1

    ing between

    alue of i

    maximum strai

    T RATIO (

    tions (Scarp

    atios to avo

    is possible

    for different

    es and

    upper boun

    es from 0.18

    1.82 (16.23

    n 25o, 45o

    ncreases fro

    ain MAX ; (b)

    )

    pa et al., 20

    oid the oppo

    to demons

    (

    (

    t internal an

    is varied f

    nd value of

    8 to 2 for

    to 1.42, 9.7

    o, 65o and

    om 0.85 to

    003),

    osite

    trate

    (10)

    (11)

    ngles

    from

    f

    =5o .

    70 to

    85o,

    9.70

  • (1.42 to 16.23, 1.82 to 20.80 and 2 to 22.86) for the same set of values. In this study,

    the value of is limited between an upper bound of 5.50 and a lower bound of 0.73

    for internal cell angles=20o and =-20o .

    Figure 11 Permissible ranges of values ( /H L ) vs. angle with different constant angles

    RELATION BETWEEN STIFFNESS COEFFICIENT AND GEOMETRY

    PARAMETERS

    Figures 12 and 13 show the variation of the stiffness coefficient versus different

    geometry parameters of the curved cellular configuration, which is represented by the

    baseline 3.54 cells SILICOMB layout used for the manufactured samples. For

    simplicity, the curvature radius ( ( ) / 2o iR R R= + ) has been used within all the

    parametric analysis. The figures show results related to the variation of one or two

    geometry parameters, while the other are kept constant. The baseline geometry

    parameters are illustrated in Table 1. Figure 12(a) shows the FE prediction for the

    non-dimensional stiffness coefficient ( / eqK K ) versus curvature radius ( /R L ) for

    different wall lengths ( L ). For increasing /R L values, the non-dimensional stiffness

    coefficient decreases when L is kept constant, on the opposite, / eqK K decreases for

  • increasing L values. The FE predictions related to the non-dimensional stiffness

    coefficient versus the curvature radius ( /R L ) for different aspect ratios ( = /H L )

    are shown in Figure 12(b). For increasing /R L , / eqK K decreases when is kept

    constant. The magnitude of the non-dimensional stiffness decreases also for higher

    values of cell wall aspect ratio.

    The sensitivity of the non-dimensional stiffness versus the non-dimensional

    curvature for different thickness ratios = /t L is shown in Figure 12(c). It is possible

    to observe also in this case the pattern of a decreasing stiffness coefficient for

    increasing /R L values, and a stiffening effect of the mechanical performance of the

    cellular core for increasing values. The increase of the non-dimensional stiffness

    for the curved cellular configuration for increasing thickness values is compatible

    with the stiffening effect provided in planar and prismatic centresymmetric

    honeycomb cells when the thickness of the walls is increased(Gibson and Ashby,

    1997). Figure 12(d) shows how / eqK K varies versus the curvature for different depth

    ratios = /b L being kept constant. Aside from the quasi-inverse dependence versus

    /R L observed also for the other parametric analysis, the stiffness appears to increase

    with the depth ratio. This is an interesting phenomenon, because in planar hexagonal

    structures the through-the-thickness stiffness is dependent on the relative density only

    (Gibson and Ashby, 1997), while the transverse shear in the plane (yz) tends to

    approach a lower bound, the other (xz) is dependent on the unit cell geometry only

    and not on the depth ratio(Scarpa and Tomlin, 2000). A similar behavior has been also

    observed in SILICOMB planar honeycomb structures, although the dependence of the

    transverse shear modulus yzG versus is far less marked than in centresymmetric

    hexagonal honeycombs(Lira et al., 2011). The curved geometry of the cellular

  • stru

    simu

    coef

    Figu

    ( /R

    T

    ang

    non

    beh

    sim

    con

    R/L

    ucture appea

    ulation, th

    fficient, eve

    ure 12 FE pre

    / L ): (a) for dfor diffe

    The depend

    le for di

    n-dimension

    avior betwe

    ilar behavi

    figurations(

    did contrib

    ared to have

    herefore pr

    en more ma

    ediction of th

    different wall erent thicknes

    ence of the

    ifferent /R

    nal curvature

    een =-20o a

    ior has be

    (Lira et al.,

    bute to the

    e created equ

    roviding an

    rked for thi

    he non-dimen

    lengths ( L );ss ratios ( =

    e non-dime

    / L values

    e /R L has b

    and =20o

    en observe

    2009). Th

    increase of

    uivalent ho

    n increase

    icker honeyc

    sional stiffne

    ; (b) for diffe= /t L ); (d) fo

    ensional stif

    can be ob

    been kept co

    , with a m

    ed for the

    he use of de

    f the stiffne

    op stresses

    to the n

    comb sectio

    ess coefficient

    erent cell wallor different d

    ffness coef

    bserved in

    onstant, /K

    maximum va

    Ex modulu

    ecreasing n

    ess. The re

    during the 3

    non-dimens

    ons.

    t ( / eqK K ) vsl aspect ratiosepth ratios (

    fficient vers

    Figure 13

    / eqK present

    alue occurr

    us in plan

    on-dimensio

    sults from

    3-point ben

    sional stiff

    s. curvature ra

    s ( = /H L = /b L )

    sus the inte

    3(a). When

    ted a symm

    ring at =0

    nar SILICO

    onal curvat

    the simulat

    nding

    fness

    adius

    ); (c)

    ernal

    the

    metric

    o . A

    OMB

    tures

    tions

  • rela

    diffe

    has

    =0

    SIL

    whe

    Fig

    REL

    DEN

    D

    ligh

    dep

    and

    tend

    stiff

    obse

    ated to the n

    ferent curva

    been oppos

    0 , and th

    LICOMB str

    en is varie

    gure 13 Non-d

    LATION BE

    NSITY

    Density is

    htweight san

    endence of

    different

    ded to decr

    fness was in

    erved for th

    non-dimens

    ature radii (

    site to the on

    e stiffness

    ructures do

    ed between -

    dimensional s

    ra

    ETWEEN T

    an import

    ndwich app

    f / eqK K vers

    curvature r

    rease when

    ncreased wh

    he non-dime

    sional stiffn

    /R L ) are s

    ne recorded

    tended to

    also exhib

    -20o and 20

    stiffness coef

    adii ( /R L ): (

    THE STIFF

    tant design

    plications.

    sus the rela

    radii /R L

    L is kept

    hen the /R

    ensional sti

    ness coeffic

    shown in Fi

    d for the dep

    o decrease

    it a minimu

    0o(Lira et al.

    fficient ( /K K(a) angle ( )

    FNESS CO

    n parameter

    The carpet

    ative density

    . For incre

    t constant, o

    / L value is

    iffness coef

    cient ( / eqK K

    igure 13(b)

    pendence ve

    for increa

    um for the

    ., 2009).

    eqK ) vs. angle); (b) angle (

    OEFFICIEN

    r when se

    t plot in F

    y / c for

    easing rela

    on the oppo

    s fixed. A s

    fficient /K K

    q ) versus th

    . In this cas

    ersus , with

    asing R/L

    in-plane Yo

    e values for di

    )

    NT AND TH

    electing co

    igure 14(a)

    r different w

    ative densit

    osite, the n

    similar trend

    eqK was var

    he angle (

    se, the beha

    h a minimu

    values. Pl

    oungs mod

    ifferent curva

    THE RELAT

    ore materia

    ) illustrates

    wall length

    ty / c , K

    non-dimensi

    d has also b

    aried agains

    ) at

    avior

    um at

    lanar

    dulus

    ature

    TIVE

    al in

    s the

    hs L

    / eqK K

    ional

    been

    t the

  • relative density with different aspect ratios and different non-dimensional curvatures

    (Figure 14(b)). For increasing / c , / eqK K decreases when is kept constant.

    On the opposite, the non-dimensional stiffness did increase with the relative density

    with a clear linear trend when /R L was kept constant.

    Non-dimensional stiffness versus relative density and thickness ratios is shown

    in Figure 14(c). For increasing / c , / eqK K values did exhibit a decrease when

    was kept constant, while the opposite was true when /R L values were fixed. An

    increase of the relative density by a factor of 2.3 led to a stiffness increase of 9.3

    times for R/L=5.75. A different type of behavior has been observed in the carpet plot

    illustrating the dependence of / eqK K versus / c for different depth ratios = /b L

    and different /R L values (Figure 14(d)). For increasing / c values, / eqK K

    showed a decrease when and /R L were kept constant. If / c was fixed, the

    non-dimensional stiffness showed a significant increase for decreasing and /R L

    values. As an example, when relative densities was 4.09 %, / eqK K increased by 42.3 %

    for passing from 1.7 to 1.3, and for /R L passing from 7.75 to 5.75.

    The non-dimensional stiffness tended to decrease for relative densities ranging

    between 3.8% and 4.1%, and increasing internal cell angle values, while at

    constant / c the stiffness showed an increase for lower /R L values (Figure 14(e)).

    A different behavior has however been observed from the carpet plot representing

    / eqK K versus the relative density for different angles and different /R L values

    (Figure 14(f)). Increases of the relative density showed very slight augmentation of

    the non-dimensional stiffness when /R L was kept constant, on the opposite, / eqK K

    tended to decrease significantly when was fixed. At constant values of / c ,

  • /K K

    mag

    Figu

    /R Lt

    REL

    GEO

    eqK tended

    gnitudes for

    ure 14 Non-d

    L values: (athicknesses ra

    LATION B

    OMETRY PA

    to provide

    r higher a

    dimensional s

    a) and differenatios ; (d)

    BETWEEN

    PARAMETER

    higher va

    angles.

    tiffness coeff

    nt wall lengthand different

    dif

    THE EFF

    RS

    alues for d

    ficient ( / eK Khs L ; (b) andt depth ratiosfferent angle

    FECTIVE H

    decreasing R

    eq ) vs. relativ

    d different as ; (e) and d

    HEIGHT A

    /R L , but f

    ve density ( pect ratiosdifferent angl

    AND THE

    featured hi

    / c ) for diff ; (c) and diff

    les ; (f) an

    E UNIT C

    gher

    ferent

    ferent nd

    CELL

  • T

    app

    (Fig

    curv

    /R L

    con

    non

    type

    para

    curv

    non

    sym

    Hig

    by a

    sens

    stru

    Figu

    The effectiv

    lications, si

    gure 4 (a)).

    vature /R L

    L values, t

    stant, show

    n-dimension

    e of behav

    ameterized

    vature valu

    n-dimension

    mmetric dist

    gh values of

    a factor of

    sitivity of

    ucture.

    ure 15 Relati

    vs. /R L a

    ve height H

    ince it can b

    The non-di

    L is shown

    the /eH R p

    wing depend

    nal height ve

    vior was h

    against th

    ues /R L

    nal height H

    tribution ar

    f /R L ten

    4.7 when

    the /eH R

    on between t

    at different L

    eH is anoth

    be used to d

    imensional

    in Figure 1

    parameter t

    dence close

    ersus /R L

    owever ob

    he internal

    (Figure 1

    /eH R assum

    ound =0o

    nded to decr

    /R L was

    parameter

    he effective h

    L values; (b)

    her parame

    determine th

    effective he

    15(a) for dif

    tended to lo

    to ( / )R L

    was found

    bserved wh

    cell angle

    5(b)). Wh

    med the sam

    o in which

    rease the no

    increased f

    against th

    height and the

    /eH R vs. a

    ter to be c

    he maximum

    eight /eH R

    fferent wall

    ower its ma

    1 . No signi

    for differen

    en the non

    e and

    hen /R L

    me value at

    /eH R assu

    on-dimensio

    from 5.75 to

    he radius o

    e unit cell geo

    angle for

    considered f

    m compressi

    R versus n

    l lengths L .

    agnitude wh

    ficant sensi

    nt values of

    n-dimension

    different n

    was kept

    =-20o and

    umes its m

    onal height

    o 12.75, sh

    f the curve

    ometry param

    different R

    for enginee

    ion deforma

    non-dimensi

    . For increa

    hen L was

    itivity abou

    f L . A diffe

    nal height

    non-dimensi

    constant,

    d =20o , wi

    maximum va

    t at cons

    howing a st

    ved SILICO

    meters: (a) eH/ L values

    ering

    ation

    ional

    asing

    kept

    t the

    erent

    was

    ional

    the

    ith a

    alue.

    stant

    rong

    OMB

    /e R

  • CONCLUSIONS

    In this work, a novel curved cellular structure has been produced using Kirigami

    techniques from PEEK films and investigated from a numerical and experimental

    point of view. The focus of the analysis illustrated in this paper was the possible

    relation between stiffness and geometry parameters of the curved cellular structure

    and its unit representative cell. The fidelity of the FE full-scale models has been

    validated by the experimental results. A parametric analysis has shown that it is

    possible to obtain significant variations of the stiffness by intervening on the

    geometry parameters of the curved sample. The analysis suggested also the possibility

    of using curved SILICOMB configuration to design core structures with minimum

    density and maximum stiffness coefficients. Experimental evidence also showed that

    general strain dependence could be observed in the energy absorption capability and

    loss factors of the curved samples. The large deformation capability with good shape

    recovery shown by the curved PEEK SILICOMB samples coupled with the tailoring

    of the mechanical properties suggest the potential use of these cellular structures at

    zero Poissons ratio for shape morphing applications.

    ACKNOWLEDGEMENTS

    This research was performed under the European Commission project

    NMP4-LA-2010-246067-, Acronym: M-RECT. The European Commission financial

    support is strongly acknowledged. The authors would also like to thank the M-RECT

    partners and the European Commission for making these investigations possible. The

    Author Chen would also like to thank CSC (Chinese Scholarship Council) for funding

    of his research work through the University of Bristol. Special thanks go also to the

    University of Bristol and Harbin Institute of Technology.

  • REFERENCES European Project M-RECT. http://www.mrect.risk-technologies.com. Alderson, A., Alderson, K., Attard, D., Evans, K., Gatt, R., Grima, J., Miller, W., Ravirala, N.,

    Smith, C., Zied, K., 2010a. Elastic constants of 3-, 4-and 6-connected chiral and anti-chiral honeycombs subject to uniaxial in-plane loading. Composites Science and Technology, 70: 1042-1048.

    Alderson, A., Alderson, K., Chirima, G., Ravirala, N., Zied, K., 2010b. The in-plane linear elastic constants and out-of-plane bending of 3-coordinated ligament and cylinder-ligament honeycombs. Composites Science and Technology, 70: 1034-1041.

    Bettini, P., Airoldi, A., Sala, G., Landro, L.D., Ruzzene, M., Spadoni, A., 2010. Composite chiral structures for morphing airfoils: Numerical analyses and development of a manufacturing process. Composites Part B: Engineering, 41: 133-147.

    Bezazi, A., Scarpa, F., Remillat, C., 2005. A novel centresymmetric honeycomb composite structure. Composite Structures, 71: 356-364.

    Bitzer, T., 1997. Honeycomb technology: materials, design, manufacturing, applications and testing. Chapman & Hall, London.

    Bornengo, D., Scarpa, F., Remillat, C., 2005. Evaluation of hexagonal chiral structure for morphing airfoil concept. Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering, 219: 185-192.

    Bubert, E.A., Woods, B.K.S., Lee, K., Kothera, C.S., Wereley, N.M., 2010. Design and fabrication of a passive 1D morphing aircraft skin. Journal of intelligent material systems and structures, 21: 1699-1717.

    Engelmayr, G.C., Cheng, M., Bettinger, C.J., Borenstein, J.T., Langer, R., Freed, L.E., 2008. Accordion-like honeycombs for tissue engineering of cardiac anisotropy. Nature materials, 7: 1003-1010.

    Evans, K., 1991. The design of doubly curved sandwich panels with honeycomb cores. Composite Structures, 17: 95-111.

    Evans, K., Alderson, K., 2000a. Auxetic materials: the positive side of being negative. Engineering Science and Education Journal, 9: 148-154.

    Evans, K.E., Alderson, A., 2000b. Auxetic materials: Functional materials and structures from lateral thinking! Advanced materials, 12: 617-628.

    Gibson, L.J., Ashby, M.F., 1997. Cellular solids: structure and properties, Second ed. Cambridge University Press.

    Grima, J.N., Oliveri, L., Attard, D., Ellul, B., Gatt, R., Cicala, G., Recca, G., 2010. Hexagonal Honeycombs with Zero Poisson's Ratios and Enhanced Stiffness. Advanced Engineering Materials, 12: 855-862.

    Hassan, M., Scarpa, F., Ruzzene, M., Mohammed, N., 2008. Smart shape memory alloy chiral honeycomb. Materials Science and Engineering: A, 481: 654-657.

    Jeong, S.M., Ruzzene, M., 2004. Analysis of vibration and wave propagation in cylindrical grid-like structures. Shock and Vibration, 11: 311-332.

    Lakes, R., 1987. Foam structures with a negative Poisson's ratio. Science, 235: 1038-1040. Lira, C., Scarpa, F., Olszewska, M., Celuch, M., 2009. The SILICOMB cellular structure:

    Mechanical and dielectric properties. physica status solidi (b), 246: 2055-2062.

  • Lira, C., Scarpa, F., Tai, Y., Yates, J., 2011. Transverse shear modulus of SILICOMB cellular structures. Composites Science and Technology, 71: 1236-1241.

    Martin, J., HeyderBruckner, J.J., Remillat, C., Scarpa, F., Potter, K., Ruzzene, M., 2008. The hexachiral prismatic wingbox concept. physica status solidi (b), 245: 570-577.

    Masters, I., Evans, K., 1996. Models for the elastic deformation of honeycombs. Composite Structures, 35: 403-422.

    Miller, W., Smith, C., Scarpa, F., Evans, K., 2010. Flatwise buckling optimization of hexachiral and tetrachiral honeycombs. Composites Science and Technology, 70: 1049-1056.

    Milton, G.W., 1992. Composite materials with Poisson's ratios close to1. Journal of the Mechanics and Physics of Solids, 40: 1105-1137.

    Olympio, K.R., Gandhi, F., 2010a. Flexible skins for morphing aircraft using cellular honeycomb cores. Journal of intelligent material systems and structures, 21: 1719-1735.

    Olympio, K.R., Gandhi, F., 2010b. Zero Poissons ratio cellular honeycombs for flex skins undergoing one-dimensional morphing. Journal of intelligent material systems and structures, 21: 1737-1753.

    Olympio, K.R., Gandhi, F., 2007. Zero-v cellular honeycomb flexible skins for one-dimensional wing morphing, Proc. of the 48th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, Honolulu, Hawaii

    Saito, K., Agnese, F., Scarpa, F., 2011. A Cellular Kirigami Morphing Wingbox Concept. Journal of intelligent material systems and structures, 22: 935-944.

    Scarpa, F., Smith, C., Ruzzene, M., Wadee, M., 2008. Mechanical properties of auxetic tubular trusslike structures. physica status solidi (b), 245: 584-590.

    Scarpa, F., Smith, F., Chambers, B., Burriesci, G., 2003. Mechanical and electromagnetic behaviour of auxetic honeycomb structures. Aeronautical Journal, 107: 175-183.

    Scarpa, F., Tomlin, P., 2000. On the transverse shear modulus of negative Poissons ratio honeycomb structures. Fatigue & Fracture of Engineering Materials & Structures, 23: 717-720.

    Spadoni, A., Ruzzene, M., Scarpa, F., 2006. Dynamic response of chiral truss-core assemblies. Journal of intelligent material systems and structures, 17: 941-952.