Upload
peter-watts
View
221
Download
0
Tags:
Embed Size (px)
Citation preview
JCM TRAINING OVERVIEWDBV-200
Phone # (800) 683-7248 (702) 651 0000
Technical Support # (702) 651-3444
Fax # (702) 651-0214
E-mail [email protected]
Web Address http://www.jcm-American.com
Draft 0.0 2
Draft 0.0 3
Table of Contents
• Identification of DBV-200 Head• Cleaning• Calibration• Tools for testing• Test Mode• Functional Test• Abnormal Codes• Return Codes• Forced Download Mode• B4/B5 CPU Testing• Parts
Draft 0.0 4
Identification of DBV-200
• The serial number/ barcode label contains information on tray type, CPU and software protocol
DBV - 200 - X X XX 1 2 3(1)Type of tray A - Standard straight tray B - Flat IGT style tray
(2)Type of CPU board 0 - 145/146 SS type Flash 1 - 145/146 SS type socket 2 - 145/146 SH/SG Flash 3 - 145/146 SH/SG socket 4 - 147 SS type Flash 5 - 147 SS type socket
(3) Type of software 11 - ID-011/015 23 - ID-022/023 24 - ID- 024 26 - ID-026/027 04 - ID-004 44 - ID-044/045
Draft 0.0 5
CLEANING THE HEAD
• Absolutely NO solvents should be used !!!
• Mild soap and water on a clean soft cloth should be used
• Wipe the lenses, belts, rollers and bill path until clean
• If a lens is altered in any way it must be replaced (scratched, clouded etc)
• Do not scratch the rollers because they will pick up dirt faster, increasing PM scheduling.
• If belts have a glaze on them or if you can see timing marks through them, or if they have frayed edges they must be replaced
• Do not soak the unit
• Absolutely NO cleaning cards
Draft 0.0 6
CALIBRATION MODE
• Auto calibration mode is entered by turning dipswitches on DS2 (small switch pack) numbers 4, 5, and 6, “ON”. Apply power to the unit.
– The unit will cycle then stop, waiting to receive the black and white reference paper. Insert the calibration paper black end first.
• The unit will sample the white paper and then the black– The paper will cycle up to 10 or more times
• The ABN LED will blink rapidly if the calibration was successful. – The ABN LED is the same circuit as the bezel light on most games
• If calibration fails, the ABN LED will blink then pause, blink then pause.– Count the number of blinks in between pauses, this is the error code, see
Calibration Errors Chart
• DO NOT REMOVE POWER UNTIL THE LED STARTS TO BLINK– If power is removed too quickly, the calibration settings are not written to
memory
DS1 DS2
Draft 0.0 7
CALIBRATION ERRORS CHART
Number of LED
Blinks Description Possible Cause
3 Entrance Sensor Error Test Entrance Sensors (TX and RX)
5 White Level Adjustment ErrorIf the reference paper was fed in correctly, replace the Upper or Lower Sensor board
6 Digital/Analog error Replace Lower Sensor Board
7 Bar Code Sensor Error Replace Upper Sensor Board
9 Magnetic Setting Error Replace Upper Sensor Board
10 Write - In - Error Replace Lower Sensor Board
11 Black Level Error Replace Upper or Lower Sensor Board
Draft 0.0 8
TOOLS NEEDED TO TEST DBV-200
• VM-401 Test Bench for B0, B1, A2, A3 CPU • PS-15-006 Power Supply with Adapter 400-100042 for B4 & B5
CPU• Small Awl or Scribe (for toggling dip switches)• Small Flash Light
Draft 0.0 9
TEST MODE, (B0, B1, B2, B3 CPU)
• To enter test mode, on Dipswitch Pack 2 (DS2), turn switch 6 “ON”• Connect the 6 pin and 14 pin connectors from the VM-401 to the
DBV-200– Turn on the VM-401
• The ABN LED will blink at a steady rate– The DBV-200 is now in diagnostic mode
DS1 DS 2
Draft 0.0 10
FUNCTIONAL TESTINGQuick Reference for VM-401 Tester
Test # S-RESET REJ ACK Component Test
1 Validator Motor Forward Rotation
2 Validator Motor Reverse Rotation
3 Validator Head Manual Sensor Test
4 Stacker Motor Performance Test
5 Carrying and Stacking Test
6 Solenoid Test
7 Transport Manual Sensor Test
8 Bill Acceptance Test
Draft 0.0 11
TEST # 1 – Motor Forward Rotation
To start test “no 01”– Ensure “no 01” is displayed– Set Enable/Disable switch to “Enable”– Look at the charts for the test results– To stop the test set Enable/Disable switch to
“Disable”
TEST # 2 – Motor Reverse Rotation
To start test “no 02”– Press and hold the REJ button– Ensure “no 02” is displayed– Set Enable/Disable switch to “Enable”– Look at the charts for the test results– To stop the test set Enable/Disable switch to
“Disable”
Carrier speed is fast
BSY VEND1 VEND2 VEND3
ABN STKF
S-RESET REJ ACK
E/D
Carrier speed is appropriate
BSY VEND1 VEND2 VEND3
ABN STKF
E/D
S-RESET REJ ACK
Carrier speed is slow
BSY VEND1 VEND2 VEND3
ABN STKF
S-RESET REJ ACK
E/D
FAST
GOOD
SLOW
Draft 0.0 12
Test # 3 Validator Head Manual Sensor Test
• Press down the ACK button– Ensure that “no 03” is displayed– Set Enable/Disable switch to “Enable”– Look at the chart for the test results– To stop the test set Enable/Disable
switch to “Disable”
BSY VEND1 VEND2 VEND3
ABN STKF
E/D
S-RESET REJ ACK
Indicators:
VEND 1 = Left Entrance Sensor, will light when light path is broken
VEND 2 = Right Entrance Sensor, will light when light path is broken
VEND 3 = HPL Sensor, will light when light path is broken
STKF = HPR Sensor, will light when light path is broken
Draft 0.0 13
Head Sensor Location
HPL LEFT ENTRANCE RIGHT ENTRANCE HPR
BAR CODE SENSOR
MAG HEADS
Draft 0.0 14
Test # 4 Stacker Motor Performance Test
• Press down the REJ and ACK buttons– Ensure that “no 04” is displayed
– Set Enable/Disable switch to “Enable”
– This will cycle the stacking mechanism
– Listen for gear noise and check for smooth operation of the stacker
– To stop the test set Enable/Disable switch to “Disable
BSY VEND1 VEND2 VEND3
ABN STKF
S-RESET REJ ACK
E/D
Draft 0.0 15
Test # 5 Carrying & Stacking Test• Press down the S-RESET button
– Ensure that “no 05” is displayed
– Set Enable/Disable switch to “Enable”
– This test cycles the entire unit from bill insertion, transporting and stacking
– This test does not perform bill validation
– If an error occurs, refer to the chart below
– To stop the test set Enable/Disable switch to “Disable”
VEND 1 VEND 2 VEND 3 CARRYING & STACKING TEST ERRORS
Stacker Motor Error
Encoder Sensor or Stacker Solenoid Error
Validator Sensor Blocked or Sensor Error
Transport Sensor Blocked or Sensor Error
Cashbox Full
Stacker Unit or Encoder Sensor Error
Draft 0.0 16
Test # 6 Solenoid Test
• Press down the S-RESET & REJ buttons– Ensure the “no 06” is displayed
– Set Enable/Disable switch to “Enable”
– The solenoid will activate and deactivate, repeating
– The VEND2 LED lights each time the solenoid is energized and the solenoid sensor is interrupted
– To stop the test set Enable/Disable switch to “Disable”
BSY VEND1 VEND2 VEND3
ABN STKF
S-RESET REJ ACK
Solenoid Lever Sensor
E/D
Draft 0.0 17
Test # 7 Transport Manual Sensor Test
• Press down the S-RESET & ACK button
– Ensure that “no 07” is displayed
– Set Enable/Disable switch to “Enable”
– Interrupt the sensors and note the LED condition.
– To stop the test set Enable/Disable switch to “Disable”
SS Stacker Sensors
Vend 1 Transport Entrance Sensor
Vend 2 Solenoid Sensor
Vend 3 Feed Out Sensor
STKF Stacker Encoder Sensor
ABN Stacker Home Sensor
SH/LRS Sensors
Vend 1 Stacker Home Sensor
Vend 2 Entrance Sensor
Vend 3 Stacker Encoder Sensor
Draft 0.0 18
Transport Sensor Locations(1) Transport Entrance sensor (photo transistor)(2) Solenoid lever sensor(3) Feed out sensor (phototransistor)(4) Stacker encoder sensor
Draft 0.0 19
Test # 8 Bill Acceptance Test
• Bill Acceptance with out a transport and stacker (Validator Head Alone)
– Set dipswitch pack 2 (DS2) switch 6 “ON”
OR• Bill Acceptance with a transport and stacker
– Set dipswitch pack 2 (DS2) switches 1 and 6 “ON”
• Press down the REJ, ACK & S-RESET button– Ensure that “no 08” is displayed– Set Enable/Disable switch to “Enable”– The validator identifies the denomination of bill and displays the denomination in
the last two characters of the display. See Bill Acceptance Chart.– If an error occurs, two possible types
• Abnormal codes – Hard failures– Error blinks on the ABN LED, refer to Table of Abnormal Codes
• Return codes – Soft Faults– Bill is returned– Error blinks on the ABN LED three times and then displays on the panel
as “err xx”. Refer to Table of Return Codes.
Draft 0.0 20
Bill Acceptance Codes
VEND 1 VEND 2 VEND 3 Denomination Display Readout
$1 01
$5 05
$10 10
$20 20
$50 50
$100 A0
Draft 0.0 21
Abnormal Codes
Error # Description Possible Cause Follow-up Test
1 Cashbox Full Stacker EncoderTest #4, Stacking Motor test
2Stacker Jam or Pusher Unit Error Stacker Encoder or Stacker Home Sensor
Test #7 Transport Sensor test
3 Transport JamTransport Entrance Sensor or Solenoid Lever Sensor
Test #7 Transport Sensor test
4 Jam in Bill Path All Head or Transport Sensors
Test #3 Head Sensor, Test #7 Transport Sensors
5 Motor Speed Error Validator Encoder, Harnessing
Test #1 Motor Forward Rotation test
6 Motor Stop Error Motor Controller Chip, Encoder or Harnessing
Test #1 Motor Forward Rotation test
8Solenoid Lever Trouble Solenoid Lever Assy., Solenoid Lever Sensor Test #6 Solenoid test
10No Cashbox Installed Stacker Home Sensor
Test #7 Transport Sensor test
12Cheat Condition Detected
Head Sensors, Transport Entrance Sensor or Solenoid Lever Sensor
Test #6 Head Sensors & Test #7 Transport Sensors
Draft 0.0 22
Return Codes
Error # Description Possible Causes Follow-Up Test
1 Crooked Insertion Entrance Sensors Test #3 Head Sensors
2Magnetic Pattern Error - Center Center Mag Sensor
3
A Sensor Other Than Entrance Detected a Bill While the Acceptor was on Standby
HPL, HPR, HPC or Transport Feed In
Test #3 Head Sensors, Test #7 Transport Sensors
4Dark to Light Ratio was Below the Fixed Value All IR Sensors Power Supply AC Ripple
5
Timing Error, The Bill Did Not Reach the Sensor Within the Specified Period of Time After It was Initially Taken In
HPL, HPR, HPC Transport Entrance or Validator Encoder
Test #3 Head Sensor, Test #7 Transport Sensors
7 Error in Photo Sensor Clean and Calibrate
Draft 0.0 23
Return Codes. Continued
Error # Description Possible Causes Follow-Up Test
8
Level Error, The Bill Was Unusually Dirty or Two Overlapping Bills Were Detected Validator Entrance Sensors Test #3 Head Sensors
9Return Commanded by Dipswitch
Setting Check Dipswitch Settings
10 Return Commanded by Host Check Machine Settings
11 Solenoid Lever TroubleSolenoid Lever or Solenoid
SensorTest #6 Solenoid Test, Test #7
Transport Sensor
12
The Sensors Detected Movement in the Wrong Direction During Transfer to Cash Box
HPL, HPR, HPC, Transport Entrance
Test #6 Head Sensor, Test #7 Transport Sensors
13The Bill is of a Length Other Than
Specified HPL, HPRTest #6 Head Sensor, Test #7
Transport Sensors
14 Color Pattern Error HPL, HPR, HPC Test # 6 Head Sensor
15Magnetic Pattern Error - Left or
Right Left / Right Mag Sensors
Draft 0.0 24
FORCED DOWNLOAD MODE
• Select the appropriate download speed (see chart)– Connect the DBV-200 per the download tool requirement– Power up the DBV-200
• For downloading multiple DBV-200 units, refer to the Multi-Download Adapter Kit Users Manual
Forced Download Mode - DBV-200
Dipswitches
DS1-1 DS1-2 DS2-1 DS2-2 DS2-3 DS2-4 DS2-5 DS2-6 Speed Selected
0 0 1 1 1 1 1 1Download at 9600
Baud
1 0 1 1 1 1 1 1Download at 19200
Baud
0 1 1 1 1 1 1 1Download at 38400
Baud
0 = OFF 1 = ON
Draft 0.0 25
DT-004 Downloading
• Connect the DT-004 to the PS15-006 power supply• Attach the download tool to the Validator Head with power harness (p/n
400-100065) and the data harness (p/n 400-100066).• Install the appropriate Master EPROM chip in the DT-004
– The default speed for downloading a single unit is 19200 baud (all switches on DT-004 “OFF”)
• Connect the data harness to the DBV-200, turn on the DT-004– On the DT-004 the Power LED and Ready LED will illuminate– The LEDS on the DBV-200 CPU will flash alternately– Press Start, the Ready LED will start to flash indicating download in progress– The OK LED will light and the DT-004 will beep when completed– To verify, press the Reset then the Version button
• If version between the EPROM and the DBV-200 verified, the OK LED will light
Draft 0.0 26
DT-104 Downloading
• Connect the data and power cable to the DBV-200• Insert the proper Master EPROM into the DT-104 socket• Power on the DT-104• Scroll the screen to “SETUP” and verify the correct download speed –
change if needed• Ensure multi-mode is “OFF”• Press the Menu Button until “Program Menu” is displayed
– The CPU lights on the DBV-200 should be alternating– Press “GO”
• If no error “Device Ready” will be displayed– Press ”Start”– DBV-200 will show download LED sequence on CPU LEDS
• The display panel on the DT-104 will count down from the highest memory location
– “Download Successful” will display on the panel when the download is completed successfully.
Draft 0.0 27
PC Downloading
• Connect the PS15-006 power supply with a serial connection to the DBV-200 and connect the 9 pin serial connection to the PC com port.
• Set the DBV-200 dipswitches for the download speed to be used.• Ensure the download program “DWN211.EXE” and the data file are
in the same PC directory• Enter the following command line from a DOS window
– <Drive> \ <Folder> \ DWN211.EXE <filename.extension> b 252 246 n, then hit enter
• Filename.extension = name of the data file to be downloaded• b = baud rate (0 = 9600, 1 = 19200, 2 = 38400)• 252 = Address (always use 252)• 246 = packet size ( this is the largest possible packet size)• n = the COM port used (1 or 2)
– Now press <shift> F to begin download– When complete press <shift> V to verify CRC information on the DBV-
200
Draft 0.0 28
DBV-200 B4 and B5 CPU Testing
• B4, B5 CPU model DBV-200 Validators are tested in the same manner as the WBA.
• Use a 12 volt power source and Test LED (p/n 400-100018) to test the B4/B5 head
• Entering Diagnostic Mode– On the CPU board set dipswitch pack 2 (DS2), switch 6 “ON” – apply
power– Select the test, from the DBV-200 B4/B5 CPU Test Chart, turn DS2 -
switch 6 “OFF” (this is the Enable/Disable switch)– The Test LED will indicate the status/results of the test– To stop the test turn DS2 – switch 6 “ON”
Draft 0.0 29
DBV-200 B4/B5 CPU Test ChartDipswitch Pack 1 Dipswitch Pack 2 Functional Test
1 2 3 4 5 6 7 8-10 1 2 3 4 5 6
1 E/D Validator Motor Forward Rotation
1 E/D Validator Motor Reverse Rotation
1 E/D Stacker Performance test
1 E/DCarrying and Stacking Test, (Error Table 2)
1 E/D Solenoid Test
1 E/D Manual Validator Sensor Test
1 E/D Manual Transport Sensor Test
E/D Bill Acceptance Test, Validator Only
1 E/DBill Acceptance Test, Validator with Stacker
1 1 1 Auto-calibration
1 = ON E/D = Enable/Disable
Draft 0.0 30
Sensor Testing B4/B5 CPU
• Enter Diagnostic Mode– On DS2 (dipswitch pack 2) turn switch 6 “ON”
– On DS1(dipswitch pack 1), select the sensor test• For Validator Head Sensor turn switch 6 “ON”• For Transport Sensor test turn switch 7 “ON”
– On DS2 – turn switch 6 “OFF”, the selected sensor test is now active• Use the switch 6 or 7 (depending on test selected) as the Enable/Disable
switch for each sensor test
• Follow the switch settings on Sensor Testing Charts – Validator Head and Transport
Draft 0.0 31
Sensor Testing Charts, B4/B5 CPU
Dipswitch Pack 1 Manual Validator Sensor Test (Test 6)
1 2 3 4 5 6 7 8 - 10
1 E/D Left Entrance Sensor
1 E/D Right Entrance Sensor
1 E/D HPL
1 E/D HPR
1 E/D HPC
1 = ON E/D = Enable/Disable
Dipswitch Pack 1 Manual Stacker Sensor Test (Test 7)
1 2 3 4 5 6 7 8 - 10
1 E/D Transport Entrance Sensor
1 E/D Solenoid Sensor
1 E/D Feed Out Sensor
1 E/D Stacker Encoder Sensor
1 E/D Stacker Home Position Sensor
1 = ON E/D = Enable/Disable
Draft 0.0 32
Error Table 2 Test Mode 4 OnlyB4/B5 CPU
Error Table 2 Test Mode 4 Only B4/B5 CPU
Error # Description Possible Causes
2 Solenoid Lever Trouble Solenoid Sensor or Lever Jam
3 Jam in Acceptor Head Clean and Calibrate Head Sensor
4 Jam in Transport Transport Sensors
5 Cashbox Full Stacker Encoder
6 Stacker Unit Trouble Stacker Encoder, Stacker Home Sensor
7Acceptor Head Detached, Not Calibrated
or Wrong TypeClean and Calibrate, Check all Head
Sensors
Draft 0.0 33
Parts List
Part Number - Description• 701-000026 - VM-401Tester Kit• 960-000077 - DBV-200 Operation and Maintenance Manual• 400-100018 - Test LED (Use with Calibration)• 57619 - Calibration Paper• 400-100072 - Power Adapter Harness (PS15-006)• 701-000021 - DBV-200 Multi-download Tool• 701-000020 - Multi-download Adapter
Draft 0.0 34