JAYPf,E CEMENT - Jaypee GroupE CEMENT CORPORATION LIMITED JCCLiJBCP/4(ry201 6- +1Ol 30'" November 2016 To The Additional Principal Chief Conservator of Forests, MoEF, Regional office

JAYPEE BALAJI CEMENT PLANTA UNIT OF JAYPEE CEIlIENI CORPORATION LIMITED

JAYPf,E CEMENTCORPORATION LIMITED

JCCLiJBCP/4(ry201 6- +1Ol30'" November 2016

ToThe Additional Principal Chief Conservator of Forests,

MoEF, Regional office (South Zone),No: 34, Cathedral Garden Road,Nungambakkam,Chennai - 600034

sub: compliance Report of Ec granted by MoEF vide_letter No. J.11011182112008-1A.ll (l) dt

26ih November, 2009 for C6ment Plant (Cement 5.0 MTPA, Clinker 3.6 MTPA) along with-lptive power'ptant (50 MW), Vittage Budawada, Mandal Jaggayyapeta, District Krishna,

Andhra Pradesh.

Dear Sir,

we are enclosing half yearly compliance report for the pgriod April 2016 to september 2016 in

respect of Specif-ic anO'GenLral Cbnditions stipulated in Environmental Clearance received vide

MoLF letter under reference for your kind perusal and reference please'

Kindly acknowledge.

Thanking You.

Yours faithfully,For Jaypee Balaji Cement Plant(A Unit of Jaypee Cement Corporation Limited)

4,(N.B.Singh)PresidenLTechnical

Encl: Compliance report of the stipulated Environmental Conditions'

Copy to:

i) zonal officer, CPCB, Zonal office, 1"'& 2nd floors, Nirasaga Bhavan, A-Block,,Thammaiah' lvfi, ,o"0, 7,i Cross, Shivanagar, pushpanjali Theatre, Bengaluru-560 010, Karnataka.

ii) The Member Secretary, A.P.Pollution Control Board, Paryavaran Bhavan' A-2

Industrial Estate, Sanath Nagar, Hyderabad-50001 8'

iii) tfre environmental Engineer, Andhra Pradesh Pollution Control Board, Regional of{ice, Plot

No.41, Sri Kanakadurga Officers' Colony' Gurunanak Road, Vijayawada - 520 008'

Works : Post Bag No. 9, Survey No. 99, Vrllage - Budawada, Jaggayyapet - Mandal

Krishna Dstnct (A.P) 521 175 Ph: +91 (8654) 285011-18

Fax: +9'l (8654) 285010 Email : [email protected]

Corp.&R69.: Sedor 128, Noida - 201304, Uttat Pradesh (lNDlA)

Office Ph:+9'l (120) 4609000,2470800 Fsx:+91 (120) 4609f64,4609496

He.d Otfic. : JA House, 63 Basant Lok, Vasanl Vihar, New Delhi-110057 (lndia)

Ph + 91(1'l) 26141540. 26117111 Fax :+91 ('11) 26145389, 26143591

./Cgu

lv EC Comnliance Renort

Name of the Project

Clearance Letter No

Period of Compliance Report :

Specific Conditions:

JAYPEE BAIAII CEMENT PIANT(A Unit ofJaypee Cement Corporation Limitedl

MoEF Vide Letter Ref. No J-11011/821/[email protected] (l)Datedz 26lLLl2OO9

ls April, 20t6 to 3dh September, 2016

S.No Conditions Compliance statusPARA -5 A

I

Continuous stack monitoring facilities to monitorgaseous emissions from all the stacks shall be provided.After expansion ,particulate matter from cement plantand captive power plant shall be controlled within50mg/Nm3 by installing adequate air pollution controlsystem viz glass bag house, ESP, bag filters etc. Data onambient air, fugitive and stack emissions shall be

submitted to Ministry's R.O of MoEF at Bangalore,APPCB and CPCB regularly.

) Continuous stack monitoring facilities havebeen provided for chimneys /stacks of RawMill/ Kiln, Cooler, Coal Mill, Cement Mill (1, ll& lllland CPP.

> Continuous Stack Emission MonitoringSystem for parameters SO2 and NO2 for stackattached to Raw Mill/Kiln has been installedand commissioned. Data generated is

uploading to cPcB server instantaneously.> Data related to AAQ & Stack emissions is

being submitted to APPCB on monthly basis.

tl

An Action plan shall be prepared and submitted to theMinistry's RO at Bangalore to control SO2 emission fromCPP.

Presently lower Sulphur fuel is being used.Lime dosing arrangement has been madeadjacent to Raw Mill Hopper Building.

Il

Possibilities shall be explored for the proper and fullutilization of gases generated from the kiln in wasteheat recovery boiler (WHRB) & feasibility report shallbe prepared and submitted to MoEF & its RO atBangalore within 3 months from date of issue of theletter.

The clinkerisation section of the cement plant is

designed with 6-stage pre-heater, pre-calcinertechnology. Pre-Heater exit gases are beingutilized for raw meal grinding in VRM (Raw Mill),Cement Mill-lll, & Coal Mill. Sufficient heat/gasesare not available for consideration and to installwaste heat recovery boiler.Feasibility report has been submitted vide letterJBCP | 4G / ZOLO dated30/06/2011.

As proposed, ESP to clinker cooler& CPP and glass Bag

house to Raw mill/Kiln shall be provided to controlemissions within 50mg/Nm3. Bag filters shall also beprovided at transfer points to control fugitiveemissions. Water sprinklers shall be provided to controldust emissions in cement Dlant area.

F ESPs for CPP & Clinker Cooler. RABH for Raw

Mill/Kiln have been operating to controlemission Ievels within orescribed limits.

D 107 no's of Bag filters have been installed atall transfer points tg control fugitiveemissions right from Limestone crushing &

Raw material stock pile area to Raw mill,

Pre-heater section, Kiln ,Clinker Cooler,Cement mill area, silos meant for storage ofclinker, fly ash & cement along with Packingplant.

> Stationary Water Sprinklers have beenprovided at raw material handling area (i.e.,

coal yard and lime stone crusher yard.D Mobile Water sprinkling tankers are using

for other areas such as packing unit, truckloading -unloading areas and for haul roads.

Ambient air monitoring shall be carried out in andaround the project site and efforts made to control andminimize particulate matters to bare minimum. Oneambient air quality monitoring station shall be installedin downwind direction. lt shall be ensured that theambient air quality parameters confirm to the normsprescribed by the CPCB in this regard.

Ambient air monitoring being carried out in andaround the site and maximum efforts are beingmade to control and minimize oarticulatematters to bare minimum.Air quality trends for the period Apr-15 to Sep-15furnished as under.

> PM 2.5

60

50

40

30

20

10

Max Min Avg-*-Security 6ate ..t- Budawada Village

9080706050403020

10u

.r-sec$rffi eate -Ijlgua"*"d"ryfi "c"

12

9

6

0

Max Min Avg-+Security Gate .-*- Budawada Viiiage

I,,l.9u

18

i5

12

9

6

0

Max Min Avs.-lFSecurity Gate --FBudawada ViTlage

The company shall install adequate dust collection,extraction / dust suppression system to control fugitivedust emissions at various transfer points, raw millhandling (unloading, conveying, transporting, stacking),vehicular movement, bagging and packing areas etc. tominimize air pollution. Crusher shall be operated withhigh efficiency bag filters. All conveyers shall be

covered with Gl sheets. Covered sheds for storage ofraw materials and fully covered conveyers fortransoortation of materials shall be provided besides

coal, cement, fly ash and clinker shall be stored in silos.

Pneumatic system shall be used for fly ash handling.Dust suppression system shall be provided to the coalstock pile. Regular water sprinkling shall be carried outin critical areas prone to air pollution and having highlevels of sPM and RPM particularly in mine area and

other vulnerable areas.

107 No's of Nuisance bag filters have beeninstalled for adequately collecting &extracting the dust to control Fugitive DustEmission at various transfer points rightfrom Limestone Crushing & Raw materialshandling area to packing area.

Limestone Crushers (2 No's) have beeninstalled with high efficiency bag filter.All the conveyor belts have been coveredwith Gl & Proflex sheets.

Silo is constructed for storage of Pet coke,Fly ash & Cement.Covered storage has been made for Gypsum& Wet Fly ash.

Pneumatic system has been installed tocarry Ash obtained from CPP as Bottom Ash& Fly Ash collected in MS Silo (1000 ton-Capacity) to Fly ash Silo (20000 ton-Capacity)Water sorinklers have been installed in coal& Limestone stock pile area, tc reduceSPM/RPM levels in ambient air.Water Sprinkling tankers are being utilizedfor other areas such as packing unit & truck

loading -unloading areas> Dust Suppression System for coal and

Limestone Stacker is in operation.F Cold fog system for Dump hoppers of coal is

in operation.> Vacuum Road Sweeper is being used for

cleaning concrete roads.> Industrial Manual Road sweepers are being

used for cleaning concrete floors.

Asphalting/concreting of roads and water spray all

around the critical areas prone to air pollution andhaving high levels of SPM and RPM shall be ensured.

F 95% of concretization of olant roads has

been completed and critical areas have beenprovided with frequent services of fullydedicated water tanker for dust suppressionto reduce the levels of SPM & RPM.

Secondary fugitive emissions shall be controlled and be

within the prescribed limits and regularly monitored.Guidelines/Code of Practice issued by the CPCB in thisregard shall be followed.

All necessary measures have been implementedto control fugitive dust emissions.F Vacuum Road sweeper is being used for

cleaning concrete roads.F Industrial Manual Road sweepers are being

used for cleaning concrete floors.) Fixed water sprinklers are provided in high

dust prone areas like roads near rawmaterial handling area.

> Water sprinkling on roads by mobile watertankers.

Efforts shall be made to reduce impact of the transportof the raw materials and end products on thesurrounding environment including agricultural land.

All the raw materials including fly ash shall be

transported in the closed containers only and shall notbe overloaded. Vehicular emissions shall be regularlymonitored.

Transportation of raw materials, intermediateand final products, is being carried out inenvironmental friendly manner. Followingmeasures are being compulsorily implemented:) Regular monitoring of vehicular emissions-

and Vehicles with PUC Certificate aredeployed.

> Transportation of fly ash is being carried outin a closed container. Overloading of truckscarrying cement bags/other raw materials is

strictly prohibited.F Loaded vehicles are being covered with

taroau lin sheets.

> Water consumption pattern is beingmaintained as per Ministry instructions,followed by CFE/CFO instructions strictadherence to the stated quantity is beingmaintained.

F Air cooled condenser (110 TPH) has been

Total water requirement for the cement plant fromriver Krishna shall not exceed 4500m3/day. No ground

water shall be used. Air cooled condenser shall beprovided to reduce fresh water consumption. Thewaste water from auxiliary cooling water system, boilerblow down, service water after oil and grease removaland DM Dlant shall be mixed with each other. After

proper treatment, all the treated wastewater shall berecycled and reused in the process and/or for dustsuppression and green belt development and otherplant related activities etc. No process water shall be

discharged outside the factory premises and zerodischarge shall be adopted.

installed to reduce fresh water required forCaptive Power Plant (35MW).

) Recycling & reuse of waste water is theinherent component of water managementsystem of the plant to maintain Zerodischarge. All the waste water is beingreused for Plantation and Dust suppression.

xl

Permission for withdrawal of 4500m3/day water fromriver Krishna shall be obtained from concerneddepartment and a copy ofthe letter shall be submittedto the ministry's regional office at Bangalore, within 3

months of issue of EC.

The permission for withdrawal of 5000m'/daywater from river Krishna has already been as perG.0.Ms No 55 DI.3L/O5/2O10 & Vide ProceedingNo.SE/lClvJA/DB Aro.l /LO84 dated 01.10.2012entered Agreement signed on behalf of Governorof AP by Superintending Engineer lrrigation, forthe period from 01.10.2012 to 30.09.2017

xtl

All the bag filter dust, raw mill dust, coal dust, clinkerdust and cement dust from air pollution control devicesshall be recycled and reused in the process and used forcement manufacturing. The sludge from sewagetreatment plant (STP) shall be used as manure for green

belt development. Solid waste from the colony and STP

shall be segregated into biodegradable and non-biodegradable type. Bio-degradable waste shall be

subjected to vermin composting and used as manurefor green belt. Inorganic waste (papers and otherwastes) shall be properly disposed off or sold to ragpickers/scrap dealers. Hazardous liquid and solid wasteshall be used in the kiln. Used oil and batteries shall be

used in kiln as an alternate fuel and/or sold toauthorized recyclers/ reprocessors only.

Recycling & Reuse of dust generated byvarious processes & sub processes is theinherent feature of Cement making.Recycling & Reuse is further augmented byinstallation of pollution control equipmentwith efficiency ranging 99.5 to 99.7%.750 KLD STP is in operation, sludge collectedbeing utilized as manure for green beltdevelooment.Inorganic waste such as paper is being soldout to scrap dealer/ rag pickers.

Burner of Kiln is designed for alternative fueloption therefore used oil will be properlydisposed just after taking prior permissionfrom board.Used oil is being sold out to authorizedrecycrers.

F Used batteries are being sold out through"buy back arrangements" with themanufacturer/ authorized suppliers.

x l

An effort shall be made to use high calorific hazardouswaste in the cement kiln and necessary provision shallbe made accordingly.

Alternate fuel feeding arrangement is underprocess.

xtvEfforts shall be made to use low grade lime, more flyash and solid waste in the cement manufacturing.

Based on raw mix design, low grade lime stoneand fly ash are being utilized for manufacturingof PPC.

All the fly ash shall be utilized as per Fly Ash

Notification, 1999 subsequently amended in 2003.Efforts shall be made to use fly ash maximum in makingPozollona Portland Cement (PPC).

Fly ash is being utilized as per Fly AshNotification,2003F Fly ash from KTPS is being used as raw

material for making PPC.

D Indigenously generated fly ash is also beingused for production of PPC.

P Green belt is being developed, in phased

manner in consultation with DFO-

Vijayawada.F Present revised Plant Area is 186.7 Ha. Till

date 71 Ha of green belt development has

been achieved which is more than 33% ofthe Totaf plant area (i.e.,36.7%1.

) Number of survival plants is 1,18,000> Planted various varieties of plants like,

Neem, Tekoma, Teak, Kadamba, Gulmohar,Mahagoni, Alstonia, Akasia, Poppulina, Conocarpus erectus, and fruit bearing plants likeMango, Guava, Pomegranate, Jack fruit,Bear etc.

As proposed Green belt shall be developed in at least

40Ha (33%) out of 120 Ha in and around the cementplant as per CPCB guidelines to mitigate the efforts ofair emissions in consultation with local DFO.

Conservation plan approval received, vide letterNo.48837 l2oLO lWL1 Dt.18.11.2010.Permission received vide letter G.O Ms. No 130.

Dt. 30.12.2011.As per new rules, this approved RRCP cannotbuild in isolated location and it has to be linkedwith zoological areas.

Deoosited 1.4 Cr. towards construction andmaintenance of enclosures for RRCP to Prl. ChiefConservator of Forest, Hyderabad.

Recommendation and Permission of state forestdepartment regarding impact of plant on surroundingreserve forests viz. Budawada R.F and Jaggayyapet

Extension RF located within 10 km radius of theproposed project shall be obtained and implemented.Further, conservation plan for the conservation of wildfauna in consultation with the state forest departmentshall be prepared and implemented.

All the applicable recommendations made in thecharter on corporate responsibility onenvironment protection have been implemented

All the recommendations made in the Charter on

Corporate Responsibility for Environment Protection(CREP) for the Cement Plants shall be implemented.

All the commitments made to the public during thePublic Hearing /Public Consultation meeting held on 1st

July, 2009 shall be satisfactorily implemented.

Commitments made in public hearing are being

Nature of Activity

The Company shall provide housing for constructionlabour within the site with all necessarv infrastructureand facilities such as fuel for cooking, mobile toilets,mobile STP, safe drinking water, medical health care,crdche etc. The housing may be in the form oftemporary structures to be removed after thecompletion of the project.

Construction labourers were provided withspecified facilities on temporary basis tillconstruction is over.

GENERAT CONDITIONS

PARA.6 BThe Project authority shall adhere to the stipulationsmade by APPCB and State Government.

Stipulations received by Consent for operation ofmaintained strictlv.

No further expansion or modification of the plant shallbe carried out without prior approval of this Ministry.

No further expansion or modification of the plantwill be carried out without prior approval ofMoEF.

The gaseous and particulate matter emissions fromvarious units shall conform to the standards prescribedby the APPCB. At no time, the particulate emissionsfrom the cement plant shall exceed APPCB limit.Interlocking facility shall be provided in the pollutioncontrol equipment so that in the event of the pollutioncontrol equipment not working, the respective unit is

shut down automatically.

The gaseous and particulate matter emissionsfrom various units are being maintained withinthe standards prescribed. Pollution controlequipments installed for cement Plant and cPP(35MW) are designed to confer standard limitsprescribed by the APPCB i.e. 30mg/Nm3.Interlocking system is provided as perrecom mend ation s.

Ambient air quality including ambient noise levels shallnot exceed the standards stipulated under EPA or by

the State authorities. Monitoring of ambient air qualityand stack emissions shall be carried out reBularly inconsultation with APPCB and report submitted to theAPPCB quarterly and to the Ministry's Regional Office atBangalore half-yearly.

Ambient Air Quality & Ambient Noise is beingmonitored periodically as per SPCB requirement.Values of Ambient Air Qualitv & Ambient NoiseMonitoring Report are well within the standardsstipulated under EPA-1986 & Andhra PradeshPollution control board.Reports are being submitted to RO-APPCB onmonthly basis, ZO on Quarterly basis and to RO-

MoEF on half yearly basis.

.*-..t)-S"ru.t*'"....-'S..C^s*"oool-**s

The company must harvest the rainwater from the rooftops and storm water drains to recharge the groundwater and use the same water for the various activitiesof the Droiect to conserve fresh water.

Recharge wells for Rain Water Harvesting areconstructed in townshio.

The company shall undertake eco-developmentmeasures including community welfare measures in thepro.lect area.

Eco development measures including communitywelfare activities are undertaken bv thecompany.

sott coNsERvATtoNEntire cement plant has been constructed oninfertile land purchased from "patta lands" of thenearby resldents, which is outside the reservedforest. For construction of plant and facilities inno case top fertile soil has been scarified. Rocky

terrain had been leveled off for foundations forOffices & Buildings without any extraneousmatter, with the help of excavator /grader only.

Stripplantation

Three rows of saplingswere olanted to form a

greenbelt all around theproject boundary.Preference is being given

to fast growing speciesincluding locally dominantspecies such as Neem,

WATER CONSERVATION

Construction of STP to Maintain Zero WasteWater Discharge- all type of treated water willbe utilized for specific purposes such as

plantation, dust su ppression etc.Installation of air cooled condenser for CPP. inplace of conventional large size Cooling towers.

SOLID WASTE MANAGEMENT

l.Practicing principle of 2Rs i.e. Reduce & Reuse2. All the waste will be segregated on the basison degradability/recyclability, than accordinglythey will be disposed. Bio degradable waste fromtownship & plant area will be composted and themanure will be used for horticulture purpose.3. All the hazarded waste will be disoosedthrough the authorized recyclers.4.Maximum possible utilization of Fly ash

ENERGY CONSERVATION

Use of CFL in all building and officesInstallation of energy star rated ACs for officesand load centersUse of VFD in place of conventional one5-stage pre heater itself is energy saving effortUtilization of hot air gases released from kilnInstallation of VRMs for raw mill & coal mill

SOCIO.ECONOM IC BENEFITS

A Development of any kind is said to be biased,if its benefits doesn't passes to rock bottomstrata of the society. In this regard JBCP has

contributed in following manner:Indirect employment to entrepreneursDirect employment to local residentsGrowth of local market in terms of consumables( Domestic & Industrial)Fulfilline CSR & commitment made duri blic

parks of township, adm.Building, temple area,either side of interna I

roaos

waste la nds arou nd

neanng.Preference to local people for employment.Rise in living standards

The overall noise levels in and around the plant area

shall be kept well within the standards (85 dB (A)) byproviding noise control measures including acoustichoods, silencers, enclosures etc. on all sources of noisegeneration. The ambient noise levels shall conform tothe standards prescribed under Environmental(Protection) Act, 1985 Rules, 1989 viz. 75 dB(A) (day

time) and 70 dB

Noise Control measures as suggested such as

acoustic hoods, silencers, enclosures etc., havebeen taken for motors, cooler fans, Ball mills, DG

sets etc..

lmDlementation of recommendations made in CREP. Applicable recommendations made in CREP are

Proper housekeeping shall be taken up. Regular annualmedical examination of all the employee shall becarried out from the occupational health point of viewand records maintained.

housekeeping in and around plantined. Regular Medical examination is beifor all the employees from occu

Ith point of view and records are bei

A separate environmental management cell to carryout various management and monitoring functionsshall be set up under the control of Senior Executive.

Environment Manaqement Cell

Occupational health surveillance programme shall be

done on a regular basis and records maintained. Theprogramme must include lung function and sputumanalvsis tests once in six months.

Occupational health surveillance programme has

been carried out for Regular Employees (559)

and Contract Employees (271) in March 2016 andrecords are being maintained.

As proposed Rs.71.15 Crores and Rs.7.40 Crores shallbe earmarked towards the total capital cost and

Till date Rs. 106 Crore (+) invested for pollution

recurring cost/annum for environmental pollutioncontrol measures and shall be suitably used toimplement the conditions stipulated by the MoEF as

well as the State Government. The funds so orovidedshall not be diverted for anv other

control equipments.Funds so provided will not be diverted for anyother purpose.

The company shall provide housing for constructionlabour within the site with all necessary infrastructureand facilities such as fuel for cooking, mobile toilets,mobile STP, safe drinking water, medical health care,crdche etc. The housing may be in the form oftemporary structures to be removed after the

Construction labors are provided with housingwithin the site with all necessary infrastructure &facilities such as fuel for cooking, mobile toilets,STP, safe drinking water medical health care,etc.

A copy of clearance letter shall be sent by proponent toconcerned Panchayat, Zila Parishad / MunicipalCorporation, Urban Local Body and the local NGO, ifany, from whom suggestions / representations, if any,were received while processing the proposal. The

clearance letter shall also be put on the web site of the

The clearance letter was put on the companyweb site.

The project proponent shall upload the status ofcompliance of the stipulated environment clearanceconditions, including results of monitored data on theirwebsite and shall update the same periodically. lt shallsimultaneously be sent to the Regional Office of theMOEF, the respective Zonal Office of CPCB and theAPPCB. The critical pollutant levels namely SPM, RSPM,

SOr, NOx (ambient levels as well as stack emissions) orcritical sectoral parameters, indicated for the proiects

shall be monitored and displayed at a convenientlocation near the main gate of the company in the

Compliance report along with monitoring data isbeing submitted every six months to the RegionalOffice of the MOEF, the respective Zonal Officeof CPCB and the APPCB.

Critical Pollutants levels are being displayed nearMain Gate.

The project proponent shall also submit six monthlyreports on status of the compliance to stipulatedenvironmental conditions including results ofmonitoring data (hard & soft copy) to regional office ofMoEF, the respective zonal office of CPCB and theAPPCB. The regional office of this ministry at Bangalore

shall monitor the stiDulated conditions.

Six monthly compliance reports on status ofcompliance to stipulate conditions includingresults of monitoring data are submitted to theRegional Office of the MOEF, the respectiveZonal Office of CPCB and the APPCB.

The Environment statement for each financial year

ending 31't march in Form-V is mandated to besubmitted by the project proponent to the concernedstate pollution control board as prescribed underEnvironment (Protection) Rules, 1986 as amendedsubsequently, shall also be put on the website of thecompany along with the status of compliance ofenvironmental conditions and shall also be sent to theR.O of MoEF at Bansalore bv e-mail.

Being complied. The Environmental Statementfor the year 2015-2016 has been submitted videletter no. JCCL/ JBCP / 4(ll/ 2OL6-4r7L dated 30'hSeotember 2016.

The project proponent shall inform the public that theproject has been accorded environmental clearance bythe ministry and copies of the clearance letter are

available with the APPCB and may also be seen atwebsite of the ministry of Environment and forest athttp//envfor.nic.in this shall be advertised within sevendays from the issue of the clearance letter, at least in

two local newspapers that are widely circulated in theregion of which one shall be in the vernacular languageof the locality concerned and a copy of the same shouldbe forwarded to the recional office.Project Authorities shall inform the regional office atBangalore as well as the ministry, the Date of financialclosure& final approval of the project by the concernedauthorities and the date of commencing the land

Already informedDate of financial closure is 16.06.2009

Annexure for Condion No. V of Specific conditions and VI, XVII of General

Conditions

JAYPEE BALAJI CEMENT PLANT

ENVIRONMENT MONITORING REPORT “April -2016 - September 2016”

AMBIENT AIR QUALITY:

location Security Gate Budawada Village

Parameters week PM 2.5 PM 10 S02 N0x PM 2.5 PM 10 S02 N0x

Apr 2016

1 49.2 72.4 10.2 12.6 42.6 72.9 11.6 12.8

2 51.8 73.8 11.2 13.9 43.9 72.1 12.8 12.5

3 53.7 65.8 12.1 12.5 45.8 68.2 12.1 13.3

4 43.9 76.2 10.6 13.2 53.4 77.6 12.3 12.7

May 2016

1 Sample was discarded as it rained Sample was discarded as it rained

2 33.8 51.1 11.2 13.1 31.2 51.2 11.6 12.8

3 48.9 60.9 11.2 12.6 41.1 59.8 10.8 11.6

4 45.5 72.7 12.1 12.8 48.6 64.8 11.3 12.5

Jun 2016


2 29.5 42.9 8.5 9.0 16.2 39.3 9.2 10.1



Jul 2016

1 Sample was discarded as it rained 21.8 28.5 6.4 9.4

2 14.1 46.8 4.9 10.3 19.5 29.5 9.4 7.2

3 23.8 40.3 8.4 6.9 23.7 35.4 7.6 9.1


Aug 2016


2 14.1 46.8 4.9 10.3 Sample was discarded as it rained

3 23.8 40.3 8.4 6.9 35.1 61.5 10.6 10.6


Sep 2016






ENVIRONMENT MONITORING REPORT “April -2016 - September 2016”

STACK EMISSION

S.No. Parameter Units Raw

Mill Coal Mill Cooler

Cement

Mill –I

Cement

Mill –II

Cement

Mill –III

CPP-

35MW

CPP-

15MW

1 Stack Height m 156 45.0 55 23.9 23.9 40 84 77

2 Diameter m 10 3.0 5.3 1.1 1.1 4.0 2.4 2.2

Particulate Matter (mg/Nm3)

Apr 2016

23.1 21.8 25.2 20.8 25.8 ---- 44.3 47.9

May 2016 22.8 20.9 28.1 ---- 25.1 ---- 35.8 ----

Jun 2016 24.1 25.9 26.7 26.3 25.9 ---- 42.5 40.8

Jul 2016 26.7 21.3 27.8 24.5 26.1 21.8 46.3 43.8

Aug 2016 ---- ---- ---- ---- ---- ---- ---- ----

Sep 2016 23.8 19.2 26.7 25.4 22.8 ---- 44.2 ----

AMBIENT NOISE MONITORING REPORT

LOCATION DAY dB(A) NIGHT dB(A)

Dispatch Gate

(West side of plant) 72.8 62.8

Township Gate

(North side of plant) 64.1 47.2

Township-Budawada Road side

(East side of plant) 66.0 45.1

Railway Siding side

(South side of plant) 68.2 55.1

Norms as per Environment(Protection) Rules,1986

Location Limits in Decibel unit

Day Night

Industrial 75 70

Environmental Statement for the financial year, 2015-2016

FORM – V

Environmental Audit Report For the financial year ending the 31st March

2016.

PART – A

1. Name & address of the owner/ occupier of the industry, operation or process

Shri.Naveen Kumar Singh

Unit In charge


Survey No.99, Budawada,

Jaggayapet Mandal,

Krishna Dist (AP)-521 175

2. Industry category Primary (STC Code), Secondary (STC Code)

Special Red

3. Production Capacity- Units

5.0 MTPA Cement 3.6 MTPA Clinker

4. Year of establishment 2011

5. Date of last environmental statement 30.09.2015

PART – B

1 Water Consumption m3/day process

Cooling 3370 m3/day

Domestic 550 m3/day

Name of Products Water consumption per unit of products

During the previous

financial year

During the current

financial year

1 Cement 0.105 m3/ MT 0.422 m

3/ MT

Raw Material Consumption Consumption Per unit of output

Name of Raw

Materials

Name of

Products

During the previous

financial year

(1)

During the current

financial year

(2)

Limestone Cement 1.293 t/t 1.378

Laterite-A Cement 0.021 t/t 0.026

Laterite-F Cement 0.027 t/t 0.015

Flyash Cement(PPC) 0.310 t/t 0.325

Gypsum Cement 0.026 t/t 0.023

PART – C

Pollution Generated

(Parameters as specified in the consent issued)

Pollutants

Quality

Parameters

(Conc.

mg/Nm3)

Quantity of

pollution

Generated

(ton/Yr)

Percentage of

variation from

prescribed

standards with

reasons.

a. Water

Zero Water

Discharge

__ __ __

b. Air

Particulate

Matter

23.5 83.8 21 % less

Raw mill

Cooler 24.2 67.7 19 % less

Coal mill 17.4 10.7 42 % less

Cement mill-I 23.6 1.82 21 % less

Cement mill-II 22.1 24.5 26 % less

Cement mill-III 26.4 13.3 12 % less

CPP 44.3 14.2 11 % less

Limestone Crusher 26.5 5.04 12 % less

PART – D

[as specified under Hazardous Wastes (Management & Handling) Rules, 1989]

Hazardous Wastes

Total Quantity

(in KL)

During the previous

financial year

During the current

financial year

a. From Process

1.15 1.2 1.15

b. From Pollution

Control Facilities Nil Nil Nil

PART – E

Solid Wastes

Total

Quantity

(Tonnes)

During the

previous

financial year

During the current

financial year

a From process(CPP) 67879 62804 67879

b From pollution control facility Nil Nil Nil

c Quantity recycled or reutilized. 67879 62804 67879

PART – F

Please specify the characteristics (in terms of concentration and quantum) of

Hazardous as well as solid wastes and indicate disposal practice adopted for

both these categories of wastes.

Nill

Hazardous Waste

Quantity (KL) Mode of Disposal

Used oil 1.15 Sold out to authorized recyclers.

M/S Zen Lubs,

Visakhapatnam.

Solid Waste

Quantity (Tonnes) Mode of Disposal

Fly Ash 67879 Used in Cement Manufacturing (PPC)

PART – G

Impact of pollution control measures on conservation of natural resources

and consequently on the cost of production.

• As our pollution control equipments are working with 99.9 % efficiency,

maximum amount of emissions are recycled thus conserving raw material and

reducing dust emission.

• We are using Flyash from surrounding Power Plants in manufacturing of PPC,

thus utilizing waste and conserving limestone.

• 750 KLD STP is installed for treatment of Sewage generated by plant. The

treated water is used for dust suppression and greenbelt development, thus

conserving fresh water.

PART – H

Additional investment proposal for environmental protection including

abatement of pollution.

1. Concretization of entire road network of plant

The Environment (Protection) Rules, 1986

PART – I

Miscellaneous Any other particulates in respect of environment protection and abatement of pollution

• 93% of roads have been concretized and efforts are being made to concretize

remaining roads.

• Vacuum road sweeper

• CSEMS for parameters SO2 & NOx was installed for the stack attached to Raw

Mill/ Kiln and the data generated from all the monitoring systems is being

uploaded to CPCB server.

• Laterite storage yard has been constructed.

• is being used for Cleaning of Concrete Roads.

• Installation of Cold fog System for Coal dumper hopper.

• Installation Dust suppression system for Stockpile area of Limestone and Coal.

• Dust collection and extraction systems (Bag filters) and covered conveyor belts

to control fugitive dust emissions have already been provided at all the transfer

points.

• Fugitive emissions from raw material storage yards, loading and unloading

operations are controlled by providing bag filters and water sprinkling systems

etc.

• Water sprinkling system has also been provided in strategic area for control of

fugitive emissions.

• Clinker, Cement and Raw meal silos are provided. Fly ash is directly transported

to the silo pneumatically. All the internal roads are provided with concrete top

to reduce secondary fugitive emissions.

• Greenbelt has been developed in 70.12 Ha which is more than 33% of the land

acquired, complying the statutory requirement. Planning for further green belt

development.

Documents

JAYPf,E CEMENT - Jaypee GroupE CEMENT CORPORATION LIMITED JCCLiJBCP/4(ry201 6- +1Ol 30'" November 2016 To The Additional Principal Chief Conservator of Forests, MoEF, Regional office