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Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20081
CF LCLS Commissioning Plan
Javier A. Sevilla
Engineering Group
Conventional Facilities
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20082
Outline
Plan
Team
Commissioning Process
Activities
Deliverables
Summary
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20083
Beam Transport Hall Undulator Hall
Far Experimental Hall
Electron Beam Dump
Front End Enclosure
Near Experimental Hall
X-Ray Transport & Diagnostics Tunnel
Commissioning Areas
Central Utility Plant/ 12Kv Substation 522
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20084
Commissioning Plan
1. Defines Scope of CxA and requirements
2. Part of contract documents for each MEP subcontractor
3. Part of TCCo Contract
http://www-ssrl.slac.stanford.edu/lcls/cf/commissioningplan/
Prepared by
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20085
Scope Definition for CxA
1. List Requirements
2. List Deliverables
3. List team members
4. Provides all reference documentation
https://www-lcls-internal.slac.stanford.edu/projectspace_L2/Project_Office/SOW/ConvFac/1.9-703-r0.pdf
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20086
Team
Commissioning Agent (CxA)
Engineering Economics Inc. (EEI)
CF Engineering GroupCF Construction GroupLCLS QA ManagerTurner
MEP CoordinatorCx Coordinator
SLAC Facilities DeptHVAC, Electrical, Fire Alarm, Ops Mechanics
SubcontractorsO. C. McDonald-HVAC & PipingAlpha Air Balancing AgencyCupertino Electric (CEI)Air Systems, Inc. BMSCeitronics-Fire AlarmMitsubishi-ElevatorAllied CranesRCM-Fire Protection
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20087
Commissioning Agent (CxA)Engineering Economics Inc (EEI)
Selected by using a competitive bidding processFive bids received (AEC, EEI,AEI, and WBI)EEI has offices nationwide and able to shift resources if necessaryCommissioned over 33 million sf
Data centers, office buildingsMedical research labsPharmaceutical labsFederal facilities
LCLS Sector 20 Injector Facilities - successfulLCLS Magnetic Measurement Facilities - successful
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20088
Commissioning Meeting
May 2-08 Weekly Meetings
Started in Nov. 14, 2007- Meetings every 3 weeks
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 20089
Commissioning TeamCF LCLS
K. AhmedR. BaclitD. CiorbeaR. MaggiJ. SaldivarJ. A. SevillaL. ShewchukK. Yang
QA ManagerD. Marsh
ESH/BIOR. KerwinE. GomesB. Smith
Subcontractors-TCCO
A. PimentelF. SiscaC. FarnellR. GonzalesG. StricklandJ. FitzgeraldH. LimosneroK. MinchacaD. SwartzR. SpinaR. FurtadoT. LocatelliM. Clayton
SLAC Facilities
B. ChoateG. KuraitisR. RadauK. ChanR. CandelarioB. HarrisonP. FranciscoS. PoitierS. JensenJ. Kang and HV electriciansJ. PfefferkornF. Castillo and LV electriciansK. JoongN. YeungR. ZingsheimEEI
K. QuigleyA. ParkerM. Abrahamson
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200810
Commissioning Team at Work
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200811
Commissioning Process
PLAN
http://www-ssrl.slac.stanford.edu/lcls/cf/commissioningplan/
Resources (CxA, CF Engrs, TCCO, Subcontractors, Facilities
Requirements (FT, PFT, Acceptance, Inspections)
Configuration Control of test results, observations, inspections, minutes, schedule, acceptance, etc.
Configuration Control of tests results, inspections, training, documentation, acceptance, etc.
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200812
Configuration Management Cx Process
ftp://ftp.slac.stanford.edu/groups/lcls/Turner/LCLS%20Commissioning%20Process/
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200813
Commissioning Process
Activities
Review of design documents by CxA
Site inspections (CxA, Facilities Dept, CF LCLS)
Prepare list of observations (by Category)
Review of Constructions checklists (CxA and Facilities Dept)
Witness some PFT (CxA)
Perform ALL Functional Testing (FT)
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200814
CUP Plan View Drawing M0203
Electrical Rm
Chillers
Boilers
Mech Room-NEH
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200815
CUP On-Going Cx Activities
Substation 522
CUP transformers
Chillers SwitchgearBoiler
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200816
Commissioning Activities Completed
Substation S522Energized and completed except pending punch list
Rating capacity 4,000 amps, 12.47 KV
Provides power to LCLS three 2.5MVA transformers and others
New medium pressure underground natural gas piping to CUP: 1,400 LF
30 Million BTUHs nominal capacity
BTH West Construction
BTH Switchboard ( 480 v, 3 ph, 800 Amps)
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200817
LCLS Substation S522
Substation 522 behind the CUP
12.47 kv Switchgear inside
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200818
CENTRAL UTILITY PLANT (CUP)
Major Equipment to CommissionTwo Chillers (425 tons/ea), Primary and Secondary CHW loops and Pumps BTH,UH,EBD,FEE, NEH and FEHOne Boiler (150 BHP/ea) Primary and Secondary HW loops and pumpsDDC Temperature Control System to be connected to SLAC network via ALC Web ControlInterface with EPICS (Technical systems)One Air Compressor (268 SCFM@150psi), Air Dryer and Receiver.
Will provide service to: BTH, UH, EBD, FEE, NEH,X-RAY, FEH Wet Sprinkler System-Ordinary Hazard Group 1
One AHU for electrical roomMechanical rooms for NEH HVAC system (MAU) and AHU’s
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200819
Chillers Room in CUP
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200820
Deliverables
Final Commissioning Report
Pre-Functional and Functional Test Reports (FT), PFT, Checklists, observations. Etc.
O&M MEP
Training Records
All documentation available for future operations and maintenance
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200821
SummaryRoles and responsibilities are clearly defined in the Commissioning PlanExpectations are documented and well understood!CxA reports to CF LCLS and collaborate with TCCO, MEP subs, SLAC Facilities maintenance and operations staff Goal is to deliver a complete and functional project with all MEP systems fully operational, inspected, tested, checked, verified and documented!
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200822
End of Presentation
Supporting Documentation to Follow
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200823
Partial List of MEP Equipment
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200824
Minutes of Meetings
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200825
Review Documentation and PFT
Javier A. Sevilla
CF Commissioning Plan-FAC Review [email protected]
June 17, 200826
CUP Plan View Drawing M0203
Electrical Rm
Chillers
Boilers
Mech Room-NEH
