JAQUET TurboTach System - from the leading supplier of

I N C H A R G E O F S P E E D www.jaquet.com

TURBOTACH SYSTEM

JAQUET TurboTach System - from the leading supplier of turbocharger speed sensors

FeaturesThe TurboTach system is specifically designed for lab testing of turbochargers The system combines proven speed sensors compatible with the popular turbo brands with a 5 digit auto ranging digital tachometer – at 100 krpm the indication changes from 99999 to 100.0. The tacho is scaleable for any compressor wheel or main shaft measurement and also features a fast analogue output proportional to speed along with a limit switch. The system comprises of a speed sensor, digital tacho, interconnection cables and PCT400 programming cable. Power is derived from 10…36 VDC. Sensor supply of 5 VDC is provided by the tacho. For detailed technical data on the tacho please refer to the JAQUET TurboTach specification.

How to order the TurboTach system: Where a speed sensor is already installed, please specify the turbo model number. Where no speed sensor exists, we provide a sensor for installation in the compressor wheel cover. A dimension drawing of the standard TurboTach sensor is shown overleaf. The PC software that comes free with each unit enables you to configure the tacho for any turbocharger and to display instrument status.

I N C H A R G E O F S P E E D

TurboTach Speed Sensors

I N C H A R G E O F S P E E D www.jaquet.com

TURBOTACH SYSTEM

Analog output sensors

Ampified square wave output (5 V DC sensor supply)

304Z-05405

Part number Description Sensor Technology Connection Electrical Divider ratio

DSE 0603.02 THZ Hermes

Blade counting

AMP Connector

Series 1.5, 3 pins

Frequency & amplitude prop. to speed

Sine wave output, 320 Ohm, 10.1 mH

M6x

0.5

40 500

304Z-05405

304Z-05704


DSE 0505.21 PHV VR sensor AMP Connector

Series 1.5, 3 pins

Fixed-amplitude square wave signal with a

frequency proportional to speed

79

5O

1000

304Z-05704

304Z-05348


DSE 1010.02 PHZ S2 VR sensor AMP Connector

Series 1.5, 3 pins


Sine wave output, 850 Ohm, 135 mH

M10

x1

304Z-05348

54 115405

304Z-05019


DSE 1010.04 PHZ VR sensor AMP Connector

Series 1.5, 3 pins


Sine wave output, 850 Ohm, 135 mH

M10

x1 50 105

304Z-05019

340


Ampified square wave output (5 V DC sensor supply)

3042608956


DSE 0805.02 T1HV Hermes

Blade counting

AMP Connector

Series 1.5, 3 pins


frequency prop. to speed and 50% duty cycle

47,5 8 450

3042608956

304Z-05932



Blade counting

AMP Connector

Series 1.5, 3 pins


frequency proportional to speed and 50% duty

cyclespeed

M6x

0.5

40 480

304Z-05932

40 480

M6

3042608741

3042608741



Blade counting

AMP Connector

Series 1.5, 3 pins


frequency proportional to speed and 50% duty cycle

M6x

0.5

40 480

304Z-05932

304Z-05639



Blade counting

AMP Connector

Series 1.5, 3 pins


duration of 110 µs and frequency prop. to

speed

40

304Z-05639

M6x

0.5

500500

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Single channel tachometers, with or without display; 0/4..20mA converter & speed switch in one; Relay & open collector frequency output.

TurboTach Tachometer

383Z-05671

383Z-05672

383Z-05595

383Z-05596

Part number Part numberModel no. Model no.Description Description Display/status viewing

T401.03

T402.03

T411.03

T412.03

4..20mA output

2..10 V output

display; 4..20 mA output

display; 2..10 V output

5 digit LCD

5 digit LCD

304F-73569

304F-73570

8402609637

Part number Description

Cable with AMP SuperSeal connector, 5 m



Features• 2 set points

• Adaptive trigger

• Fast response

• 2 / 3 wire sensor monitoring

• Plug-able terminals

• Accuracy 0.05% for set points

• Accuracy 0.5% for analogue output signals

• Configuration and status viewing via PC software

• ABS, Lloyds and EN50155 approval

T401/402 T411/412

Analog output sensors

(with or without screen)

Amplified square wave output

(with or without screen)

Mrpm

=p

i · 60M

Hz =

p

i

Relays

Open collector outputs

Sensor supply

Configuration

Voltage

Frequency inputs

Binary inputs

Parameter sets

Limits

Analog outputs

1 change-over

1; isolated for frequency out

(5 VDC sensor supply)

via RS232 and supplied software

10...36 VDC supply

1; 0.01 Hz...35 kHz

1 for parameter selection or relay control

2

2

1

Functionality

Dimensions

TurboTach cable harnesses Speed formula

Sensor - tacho connection

M = Machine factor

p = Nr. of teeth

i = Divider ratio

approved

C H - 4 0 0 9 B a s e l

p a r t n o .

r e v .

m a t e r i a l / s u r f a c e t r e a t m e n t / r e m a r k s

T h a n n e r s t r a s s e 1 5

w w w . j a q u e t . c o m

p a r t n a m e

d r a w i n g n o .

n o m i n a l s i z e r a n g e

a l l o w e d t o l e r a n c e

>0.5-6

>6-30

>30-120

>120-400

>400-1000

>1000-2000

1.20.1 0.50.2 0.3 0.8±

T E C H N O L O G Y G R O U P

A3f o r m a t

g e n e r a l t o l e r a n c e s a c c o r d i n g D I N I S O 2 7 6 8 - m

C o p y r i g h t r e s e r v e da c c o r d i n g D I N 3 4mm

C A D S y s t e md i m e n s i o n u n i tSolidEdge V20

p r o j e c t n o .

113578 02

13.01.10d r a w n

CAd r a w n b y

approvedw o r k f l o w s t a t u s

11.02.10w o r k f l o w d a t e

AKw o r k f l o w u s e r

Massbildd r a w i n g t y p e

s c a l e

f i r s t a n g l ep r o j e c t i o n

r e v .

02

e c n . d a t e

13.01.10

s i g n .

CACA

c h a n g e d e s c r i p t i o n

new type addednew design

T41x.0x serie

01 29.07.09

Frontfoliefront label

Anschlussdiagramm

connection diagram

141u2 9

43u2

u2102 ±5

95 u2

80±2

90±2

Type

nsch

ild

type

labe

l

terminal strip 16-pole

part no. type part no. type383Z-05318 T411.00 kpl. 383Z-05319 T412.003832606776 T411.0B kpl. 383Z-05478 T412.0E383Z-05683 T411.0D kpl. 383Z-05596 T412.03383Z-05477 T411.0E kpl.383Z-05595 T411.03 kpl.

approved

02.07.14 WS

C H - 4 0 0 9 B a s e l

p a r t n o .

r e v .

m a t e r i a l / s u r f a c e t r e a t m e n t / r e m a r k s

T h a n n e r s t r a s s e 1 5

w w w . j a q u e t . c o m

p a r t n a m e

d r a w i n g n o .

n o m i n a l s i z e r a n g e

a l l o w e d t o l e r a n c e

>0.5-6

>6-30

>30-120

>120-400

>400-1000

>1000-2000

1.20.1 0.50.2 0.3 0.8±

T E C H N O L O G Y G R O U P

A3f o r m a t

g e n e r a l t o l e r a n c e s a c c o r d i n g D I N I S O 2 7 6 8 - m

C o p y r i g h t r e s e r v e da c c o r d i n g D I N 3 4mm

C A D S y s t e md i m e n s i o n u n i tSolidEdge

p r o j e c t n o .

113583 006

13.01.10d r a w n

CAd r a w n b y

w o r k f l o w s t a t u s

w o r k f l o w d a t e w o r k f l o w u s e r

Massbildd r a w i n g t y p e

s c a l e

f i r s t a n g l ep r o j e c t i o n

r e v .

003004005006

e c n . d a t e

13.01.1029.06.1031.05.1215.05.14

s i g n .

CACAFFTA

c h a n g e d e s c r i p t i o n

new designnew type addedtype T401.0H addednew type T402.0M kpl. added

1:1

approved

T401.0x serie

Typenschild

type label

Fron

tfolie

/ fro

nt la

bel

Anschlussdiagramm

connection diagram

(112.6)

(99)

113.5

(22.5)

part no. type part no. type383Z-05307 T401.00 kpl. 383Z-05308 T402.00 kpl.383Z-05841 T401.0A kpl. 383Z-05476 T402.0E kpl.3832606775 T401.0B kpl. 3832607280 T402.0F kpl.3832607213 T401.0C kpl. 383Z-05672 T402.03 kpl.383Z-05682 T401.0D kpl. 3832607993 T402.0G kpl.383Z-05475 T401.0E kpl 3832612635 T402.0M kpl.383Z-05671 T401.03 kpl.3832610201 T401.0H kpl.

www.jaquet.com

3812610896


DSH 0601.00 PHV Apollo

Blade counting

AMP Connector

Series 1.5, 3 pins


duration of 110 µs and frequency prop. to speed

6O

38 300

3812610896

6O

38 300

3812610896

APOLLO – The new generation turbocharger speed sensorOne sensor – 21 opportunities to increase engine power and lower emissions, fuel consumption and costs.

JAQUET is the market and technology leader in turbocharger speed sensing with over 10 million turbo speed sensors in traffic and 95% market share, 100 customized program launches, 16 years of field experience and 5 advanced turbo speed sensor technology platforms. Now JAQUET has expanded its extensive portfolio of variable reluctance and blade pass speed sensors with APOLLO – a new generation turbo speed sensor with integrated high temperature electronics. APOLLO not only provides for fast, accurate and robust control of the turbocharger, it also adds diagnostic functionality and provides data to model and improve airflow performance.

Robust integration – advanced technology• Activeeddycurrentsensingelements• Hightemperature,configurableelectronicsarepackagedinthesensorhousing• Temperatureandsensordiagnostics

Universal design – one sensor type for all programs• Designmarginforhightemperatures–200°Ccontinuous,250°Cpeak–cableupto270°C• Connectionwithacableorwithanintegratedhightemperatureconnector• Configurabletomeetspecificprogramrequirementssuchas;dividercircuit,pulsewidth,etc.• Universaldesignandintelligentintegrationandconfigurationconceptleadstocompetitivepricing

Dependable design – easy assembly • Fieldexperiencebaseddesignmarginforeverchangingengineconditions• Alsosuitableforlowconductivetargetssuchastitaniumcompressorwheels• RobustelectricaldesigntowithstandEMCandEMIdisturbances• Fullyintegratedsolution-nocablelengthlimitations• Minimizedtipsize-nocomplexmanufacturingrequirementsonmountinghole• Quickandeasytoassemble-nomountingadjustmentsneeded• CompatiblewithallmajorautomotiveECUbrands

TURBOCHARGER CONTROL

1. Protect from overspeed2. Maximize power output3. Maximize low end torque4. Eliminate turbo lag5. Adapt to changing altitudes6. Adapt to transient behaviour7. Synchronizebi-turboconfiguration in V-engines8. Optimize transition points in multi-compressor systems9. Minimize harmful operation

MODELLED DATA

10. Virtualize Mass Air Flow sensor11. Virtualize exhaust gas temperature sensor (T4)12. Calculate dynamic exhaust back pressure (P3)13. Virtualize cam shaft index sensor

DIAGNOSTICS

14. Detect clogged air filters 15. Improve Limp Home functionality16. Improve compressor efficiency monitoring 17.ImproveEGRmassflowcontrol and monitoring 18. Optimize engine cold start 19. Optimize engine ignition performance by injector drift compensation20. Improve air path leak detection21. Turbocharger condition monitoring

I N C H A R G E O F S P E E D JAQUET Technology Group AG • Thannerstrasse 15 • CH-4009 Basel • SwitzerlandTel +41 61 306 8822 • Fax +41 61 306 8818 • [email protected] • www.jaquet.com

Swiss know-how and qualitymatched to your demands

JAQUET manufactures speed sensors in quantities from 1 to millions per project per year. These

typically customer specific solutions add value through being matched to individual applications.

Since 1889, a spirit of excellence complementing tradition and innovation.

Automotive turbochargersTurbocharger for trucks, passenger cars, construction equipment

• Speed of VG/VNT turbochargers

• Gearbox shaft and retarder speed

Railway systems• Optimum traction control

• WSP (wheel slide protection) systems

• Speed information for automatic train control

Power generationGas, hydro, steam and wind turbines

• Overspeed protection

• Speed measurement and control

HydraulicsAgricultural machinery, construction and mining equipment, cranes,

ROV – remote operated vehicles

• Motors and pumps, flowrate measurement

• Position measurement, traction synchronization

Diesel and gas enginesLarge diesel and gas engines in marine, rail, off-road applications and

power production.

• Cam and crank shaft for dynamic position

• Turbocharger speed, engine diagnostics

Quality systems

ISO TS 16949ISO 9001AS 9100IRIS

10 |

16

MARKETS SERVED


JAQUET Technology Group AGThannerstrasse 15CH-4009 Basel [email protected] +41 61 306 8822

JAQUET ChinaNo. 168 North Taiping RoadTaicang, 215400 Jiangsu Province P. R. China [email protected]

+86(512)82706601

JAQUET North America, Inc.25400 US Hwy. 19 N., Suite 192 Clearwater,[email protected]

+1 800 655 1424

Documents

JAQUET TurboTach System - from the leading supplier of