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J A P A N ' S chemical industry is not an unbeatable competitor in everything produced. It can produce and sell some products below world prices. But in others, Japanese costs are above world levels.
With the large-tonnage fertilizer, ammonium sulfate, for instance, Japanese producers are breaking even or losing money. Vinyl chloride is being exported in increasing quantity at drastically cut price levels.
Anc in polyethylene, which is just starting production in Japan, the costs
will be high. It is doubtful, say W. R. O a c e ' s William Copulsky and Fred Shinagel, if Japan's polyethylene can be shipped into world markets competitively within the next five years.
• Export Torge** Japan's export target for nitrogen fertilizers in 1958-59 has been set at 1.9 million metric tons of ammonium sulfate, or 400,000 tons of nitrogen. With domestic demand expected to increase only slightly, this export objective is about double that of ! 9 " - > 8 .
In the past, 90'f of these exports
More Chemicals Hit World Market (Japanese Consomption and Exports)
Contained Nitrogen
Year
1954 1955 1956 1957 1958
Source: i
Urea
Year
1QK/1
1955 1956 1957
Source: T r a d e a n d sr
thousands of metr ic
Consumption
515 560 630 640 650
\ ikma.n. Ltd.
tons
Exports
100 110 140 160 200
thousands o f metric tons
Consumption
125 172 203 253
Japanese Min is t ry • dvsi ry.
o f
Exports
Q 0
60 112
Internat ional
Ammonium Sulfate
th
Year
1954 1955 1956 1957
Source: J* T r a d e a n d Ind
Polyvinyl
ousands of metr ic tons
Consumption
1600 1700 1800 1800
a panese Ministry ustry.
Chloride
thousands of metric
Year
1954 1955 1956 1957 1958*
* estimated Source : i
Trade a n d In Artirissfry o f Firs
of
tons
Consumption
0 35 66
104 68
G panese iT-»ini5*ry Οι dustry; Customs Divisio onee.
Exports
500 400 500 700
Internat ional
Exports
0 c 1 5
17
«nternaîionQi η, Japanese
have been going to Taiwan, Korea, and Red China. The Chinese market would appear to be impossible now, and part of the contract between Red China and japan has been canceled for political reasons. Further, all of these areas are increasing their local output.
Japan's maximum domestic sulfate price last July was set at $35 per metric ton, a decrease of 5r< from the previous year. Many producers with obsolete equipment cannot make a profit at this price.
• Urea Outle ts Sought . Until recently, Shinagel told the ACS New York Section's chemical marketing and economics group, 25 ' i of Japanese urea was exported, mostly to Korea. Korean urea plants are due to go on stream soon and the Japanese are currently seeking world markets. Recent Japanese bids on large Far Eastern urea business reflect low costs. In Japan, price is $77 to $95 per metric ton, f.o.b. Exported Japanese urea goes for $96 to $103 in Europe and $125 in the U, S.
Present Japanese urea capacity is over 600,000 tons a year, second only to that of the U. S., which is 800,000 tons. Capacity for the rest of the world is about 500,000 tons.
Polyethylene consumption has grown rapidly in Japan—from 300,000 pounds in 1951 to about 37 million pounds in 1957, and an estimated 66 million pounds in 1958. Despite initiation of domestic production, Japan will have to import one half of its polyethylene needs in the near future.
It appears unlikely that in the next five years Japanese polyethylene will threaten U. S. producers, Shinagel says. But the U. S. will eventually lose the large Japanese export market which totals more than 5% of U. S. output, he adds.
• Vinyl Competi t ion. Japan's vinyl chloride production is based on acetylene generated from calcium carbide. The country has been able to expand PVC output from 22,000 metric tons in 1954 to 109,000 tons in 1957. And production of 170,000 tons is planned
5 2 C & E N A P R I L 6, 1 9 5 9
INTERNATIONAL
Japanese Exports Aren t Unbeatable
Polyethylene: Newcomer to Nippon
Company
Mitsu i S u m i t o m o Mi t sub i sh i Showa F u r u k a w a S u m i t o m o
Scheduled Production
Date
On stream On stream Dec. 1958 Spring 1959 Spring 1959 Spring 1960
Process
Ziegler ( low p r e s s u r e )
I m p e r i a l C h e m i c a l I n d u s t r i e s
I m p e r i a l C h e m i c a l I n d u s t r i e »
P h i l l i p s ( low p r e s s u r e )
M e d i u m p r e s s u r e
I m p e r i a l C h e m i c a l I n d u s t r i e s
T o t a l
Capacity, Millions of Pounds
2 5
2 5
2 5
2 5
A°L 1 5 5
NOTE: Japanese consumption of polyethylene is estimated at 56 million pounds in Î95S.
Source: Plastics Industry News (Japan).
for 1960, notwithstanding inventory in creases which have p lagued industry in the past.
P V C prices hroke from 2 4 t o 2 5 cents per pound in 1 9 5 5 - 5 6 to 16 V - to 2 2 cents in the last quarter of 1 9 5 7 . Capacity expansion was the major factor. D e m a n d also began s lowing u p i n 1957 as the result of t ight money. Exports of vinyl resins and products w e r e about 2 0 0 0 metric tons in 1955, a n d 1000 tons in Î95Ô. T h e y jumped t o 54O0 tons in 1957» and to an e s t i m a t e d 16,-5 0 0 tons in 1958.
Shinagel says import dut i e s o n vinyl plastics d o not stop Japanese imports . T h e U. K. duty is lOVr, and the U. S. duty is 35',*. The U . S., w i th 1 billion pounds capacity and sales of 6 5 0 million pounds , is m a poor posi t ion to resist low-priced imports, Shinage l points out. •
COMMENT
Are we moving toward a normal and satisfactory pattern of international trade? . . . In one sense [the American record] is satisfactory beyond all expectations. Thanks to your economic growth, total imports into the U. S. have . . . practically doubled over the last 10 years. We in the U. K. . . . have worked hard to take advantage of the wide opportunities in your markets. And these efforts have been successful in many directions. But we must ask ourselves whether the remarkable things to which 1 have referred go far enough in the critical circumstances of today. . . .
I do not believe that we ham yet thought through what it is necessary to do. But I am clear about one thing. The demands of our age cannot be wholly met by a policy of gifts and charity. You do not hold nations together on that basis. Especially when men think a hoi war is unlikely, aid is not a substitute for trade. A man toill take your money, of course he will, but it will not make him like you or bind him to you in anything approaching the same ivay as if you do business with him, and allow him to earn the dollars ami the
pounds he needs to pay for his essential imports. This means more liberal trading policies than we practice today. . . .
First take the quotas on lead and zinc. The announcement of these quotas designed to protect high cost production in the U. S. created the greatest concern during the Montreal Economie Conference. Australia and Canada in particular felt that this restrictive action was contrary to the general economic policy which a creditor country and a very friendly country should pursue. The same is true of restrictions on the import of oil. . . .
. . there is the wool tariff quota, in imposing which the U. S. authorities are certainly acting within their treaty rights. . . . Ζ am sorry that the V. S. Government should have felt compelled to do this and to do it in the way they have. We have repeatedly protested against this measure, pointing out that it must hit unfairly high quality cloths, in which fashion counts a good deal, and must favor staple cloths which can be stocked against the period when the lower duty quota is open. We are not asking for special favors, but you cannot expect us to be satisfied when the arrangements continue to favor Japan at the expense of the U.K. . . .
ïéti€,
step dismantled the quotas on dollar goods which we had to put on to protect our precarious exchange position. I said at Montreal last September that we hoped to go further in the removal of these quotas this year. We should like to ilo this, but we must be sure we can earn enough dollars to pay for any increase in our imports which would follow.
i tvant you to knotv thai our concern at the increased number of examples of protectionism in America is not only due to the loss of dollar earnings by this country. We have to think of the economic well-being of the Free World as a whole. . . .
We appreciate that the U. S. administration has its own very real problems and difficulties. . . But you and we have always realized that interdependence tcould involve efforts and sacrifices. If the Free World is not prepared to make these, the outlook is indeed black—or perhaps I should say red. We cannot expect the U* S. to carry the whole burden, but it is only by accepting a major share of the harden, particularly in respect of trade, thai the XJ. S. can maintain its claim to a leadership which others will be glad to foliota.
SIR D A V I D E C C L E S , President , U. K. Board of Trade, before American Chamber of C o m m e r c e
A P R I L 6, 1 9 5 9 C & E N 5 3