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January 2012
Corporate presentation
2 © Inergy Automotive Systems | INERGY corporate presentation January 2012
INERGY, a subsidiary of Plastic Omnium
AUTO EXTERIOR
Revenue: €2.2 billion
in 2011
ENVIRONMENT
Revenue: €0.5 billion
in 2011
Body panels and modulesComposite solutions
Waste equipment and data management systems,
road signage
INERGY AUTOMOTIVE SYSTEMS
Revenue: €1.5 billion
in 2011
Plastic fuel systems and emission reduction related
fluids systems
3 © Inergy Automotive Systems | INERGY corporate presentation January 2012
INERGY, leadership as a frame of mind
Worldwide leader for Automotive plastic fuel systems
1 in every 5 vehicles equipped in the world
EXPERTISEAutomotive onboard fuels and emission control fluids management expertTrustworthy partner for controlled systems
INNOVATIONStrong commitment to research and innovation - Emissions reduction - Sustainable mobility
GLOBAL PRESENCEGlobal player with transcontinental collaborative development and production expertise
14.1 Mio Fuel Systems produced in 2011
€1.5 Bn sales in 2011
More than5,000 employees
28 plants in 19 countries
Founded in 2000
4 © Inergy Automotive Systems | INERGY corporate presentation January 2012
Other steel suppliers
Other plastic suppliers
Competitor 6
Competitor 5
Competitor 4
Competitor 3
Competitor 2
Competitor 1
INERGY
INERGY worldwide leader
Source: FSMD December 2011
19%
15%
8%
4%
5%
6%
15%
25%
Plastic fuel systems
Steel fuel systems
Global automotive market: 75 Mio vehicles in 2011
3%
5 © Inergy Automotive Systems | INERGY corporate presentation January 2012
INERGY’s 2011 customer portfolio
General Motors (22%)
PSA (15%)
Renault - Dacia - Samsung (12%)
Ford (9%)
HMC (10%)
Nissan (6%)
BMW (6%)
Toyota (5%)
VW - Audi - Porsche (4%)
Chrysler (4%)
Daimler (2%)
Isuzu (2%)
Suzuki (2%) 14.1 Mio Fuel Systems sold
Source: FSMD December 2011
Others (<1%): Avtovaz, Mazda, Saab, SsangYong
6 © Inergy Automotive Systems | INERGY corporate presentation January 2012
Thinking global: an efficient partnership all over the world
INERGY production sites
28 plants in 19 countries
+ 6 new plants by 2015
AFRICASouth Africa (1)
ASIAChina (2), Japan (1),
South Korea (1), Thailand (1), India (2)
NORTH AMERICAUSA (3), Mexico (1)
SOUTH AMERICABrazil (1), Argentina (1)
EUROPEBelgium (1), France (3), Germany
(2), Poland (1), Romania (1), Slovakia (1), Spain (2), Russia (2),
Morocco (1)
7 © Inergy Automotive Systems | INERGY corporate presentation January 2012
Geographical growth: opening new plants
In India
In Morocco
1 new plant located in Tangier
First SOP early 2012
1 new plant located in Sanand
In Mexico
1 new plant located in Puebla
First SOP middle 2012
In the USA
1 new plant located in Huron, MI
First SOP late 2012
In China
1 new plant located in Guangzhou
1 new plant located in Shenyang
In Brazil
1 new plant located in Sorocaba
First SOP middle 2012
… AND BEYOND
IN 2012…
8 © Inergy Automotive Systems | INERGY corporate presentation January 2012
Plastics: the perfect balance between safety, weight and cost
CUSTOMER SATISFACTION
Better fuel economy due to lighter weight
Durable with no risk of corrosion of the tank
Design freedom allowing space economy and higher passenger’s comfort
Noise attenuation due to insulating properties of plastics
ENVIRONMENTAL FRIENDLY
Lower CO2 emissions through significant weight saving
Bio-fuels compatibility
Low emissions by advanced multilayer structures and functional component integration allowed by plastics
100% recyclable; Life Cycle Assessment demonstrated the superiority of plastics
SAFETY
Crash resistance achieved through the high impact performance of plastics.
Fire resistance due to good heat insulation of plastics.
ECONOMICS
Added value by leveraging superior plastic material capability and manufacturing flexibility.
9 © Inergy Automotive Systems | INERGY corporate presentation January 2012
Our expertise: onboard fuels and emission reduction fluids management
FILLINGSTORAGEGAUGING
VENTING
FEEDING
SYSTEM CONTROL
EMISSIONS REDUCTION SYSTEMS
NOx Particulates
INERGY’s plastic onboard fluids management systems integrate all key functions from the cap to the delivery place
PLASTIC FUEL SYSTEMS
Conventional Advanced
10
© Inergy Automotive Systems | INERGY corporate presentation January 2012
Our product portfolio: plastic fuel systems
Monolayer PZEV*
INNOVATIVE COMPONENTS FLEX-FUEL AUXILIARY FUEL SYSTEMS for cold start
*Partial Zero Emission Vehicle **Twin-Sheet Blow Molding
Fuel Systems for Hybrid vehicles
Coextruded
CONVENTIONAL ADVANCED
Plastic filler pipes
11
© Inergy Automotive Systems | INERGY corporate presentation January 2012
Our product portfolio: emissions reduction systems
SCR DPF
Selective Catalytic Reduction
Diesel Particulate
Filter
* Diesel Exhaust Fluid ** Fuel Borne Catalyst
DEF*/AdBlue® Storage and Delivery Controlled Systems
FBC** Storage and Delivery Controlled Systems
SCR A-DPF
12
© Inergy Automotive Systems | INERGY corporate presentation January 2012
Thinking global: our expert R&D network
NORTH AMERICATroy, USA : Research &
Development center
EUROPEBelgium: 1 Research center
France : 2 Development centersGermany : 2 technical antenna
ASIAKorea : 1 Development center
Japan: 1 technical antennaChina : 1 technical antenna
SOUTH AMERICABrazil : 1 technical antenna
2 Research centers
4 Development centers
5 Technical antennas
13
© Inergy Automotive Systems | INERGY corporate presentation January 2012
Regional validation centers
INERGY operates validation labs in each region with the capability to entirely validate fuel and SCR systems performance
Drop
Impact
Vibration
Fire
Burst
Ageing
Deformation
Filling
Nozzle position
Gauging / Feeding
Venting
Slosh noise
Useable volume
Evaporative emissions
Cold climate testing
Freezing / thawing
Start up and sustainability testing
System control testing
Hardware in the loop
14
© Inergy Automotive Systems | INERGY corporate presentation January 2012
State-of-the-art development: advanced simulation tools
Pipe filling
FILLING
Aging
Slosh
Impact - Crash
STORAGE
Permeation
VENTING
GAUGING
Blow molding
Cooling
PROCESS
Freezing
Thawing
SCR systems
SYSTEM CONTROL
15
© Inergy Automotive Systems | INERGY corporate presentation January 2012
Efficient program management
* Quality Cost Timing & Risks
INPRO: an efficient and robust product development and launch process
Collaborative engine
QCTR* approach
84 active development programs in 2011
151 projects
Sales &Customersatisfaction
Design &Validation
Manufacturing
Total quality
ManagementResponsibility
16
© Inergy Automotive Systems | INERGY corporate presentation January 2012
Best in class quality performance
Leader on market
Highest level of quality
Safety critical products
Continuous improvement
Customer satisfaction
Financial results
Optimised resources
Quality system
Processes management
ISO/TS certification
Fueling the Future
Thank you for your attentionwww.inergyautomotive.com