iveco eurocargo specification.pdf

EUROCARGO: THE DRIVING POWER.

Iveco S.p.A.Via Puglia, 3510156 Turin - Italywww.iveco.com

Issue M082982 - May 2009

CONTENTSINNOVATIVE PRODUCTIVERELIABLE Exterior design Style and functionality

UNMISTAKABLE The cab A revolution in the cab No obstacles Practicality and safety Ergonomics New seats and bunks Organisation of space BODY TYPES

TECHNOLOGY Chassis and suspensions Strength without Weight

ADVANTAGEOUS Engines SCR Technology The first with E5 engines Flexibility = Savings + Durability Gearboxes Change less to consume less Front axles, rear axles and brakes Complete reliability Safety first

The range 11,584 different versions

EUROCARGO 4X4 4X4 Design. Functionality and performance

Customer services 100% Iveco in origin Services

Finance Investment that stands the test of time Tailored solutions from Iveco Capital

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Heavy trucks to master the motorway.Light trucks to keep the city moving.Eurocargo is everywhere and goes everywhere.

INNOVATIVE At home in narrow city streets, yet ideal for long distance, load-intensive deliveries. Competitiveness guaranteed.

Eurocargo has revolutionised the commercial vehicle segment.The latest models offer even greater benefits and better than ever performance.In the new Eurocargo, Iveco has combined the latest in engineering and styling to create a new Iveco family feeling.The result is an attractive, modern truck that excels in all missions and on all routes.

PRODUCTIVE Designed for profitability, reliability and durability.

Eurocargo means uninterrupted, trouble-free operations.Merit for this goes to Eurocargos robust cab design, reliable engines, carefully selected sub-systems including transmissions, brakes and electronics (guaranteed by partners of excellence) and rigorous attention to quality in every phase of design and manufacturing, a quality that proves its worth in the toughest situations, day after day.

RELIABLE Around town, on the motorway and even off-road: the best solution whatever the route.

Eurocargo is easy to drive:> around town: with a cab of only 2.10 metres in width, an impressive steering angle of 52 degrees and a tight turning circle (just over 11 metres, kerb to kerb, for the 3105 mm wheelbase version) meaning guaranteed manoeuvrability;> on main roads and motorways: thanks to the high cruising speeds of powerful and flexible engines you can rely on great stability and safety, even in sudden manoeuvres;> over rough surfaces and in extreme weather: Eurocargos extremely robust chassis and overall strength mean confident handling under all circumstances.Eurocargo is the result of robust structural engineering and scrupulous attention to customer demands. This is Ivecos answer to your call for improvements to all vehicle systems and components.

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STYLE AND FUNCTIONALITY.Eurocargo is robust, dynamic and modern.The new front with its imposing grille features the EUROCARGO and IVECO logos with plenty of space between them to let you add your own company logo.The new design plastic bumper is available in standard dark grey or optionally finished to match the cab body.A standard dark grey metal bumper is also available for mixed road and site use and is standard on 4x4 models. The cab sides have also been redesigned. The sleeper cab incorporates storage compartments on both sides, accessible from inside and outside via electrically operated access hatches. Both compartments are illuminated and offer a total capacity of 260 litres. Cab access is facilitated by generous handles and non-slip steps. Front bumper steps provide access to

< New faceInspired by the Iveco family feeling.The new face is characterised by an imposing grille and a new bumper design

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< Cab accessAccess is facilitated by new steps made from robust non-slip and dirt-resistant material.Every time you open the door directional spotlights illuminate the steps to make climbing into the cab safer than ever

< StoragecompartmentsCompartments on both sides offer a total capacity of 260 litres and are accessible from inside and outside the cab

< Six mirrorsFor better all-round visibility in all manoeuvring situations

the windscreen for cleaning.Eurocargo trucks champion the cause of visibility by offering generous windows and a total of six mirrors: two main rear-view mirrors, two wide angle mirrors, one kerbside mirror and a front view mirror.The new cab also offers important functional benefits. The redesigned front features a new grille for improved engine cooling and also achieves greater aerodynamic efficiency, meaning less noise and reduced fuel consumption. The front panel and the bumper are both made from injection moulded plastic, offering significant advantages in terms of weight and ease of recycling compared to conventional technology. Anti-fouling corner deflectors deviate the air flow away from the vehicle to keep windows and door handles cleaner.

EXTErior dESiGN

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UNMISTAKABLE Ergonomics, productivity and comfort with the driver in mind.

A truck driver needs to feel in command at all times. To keep everything under control, he needs to feel that his truck has been designed with him and his needs in mind.A generously equipped dashboard, a new steering wheel that adjusts for rake and reach, steering column controls within easy reach and a new centre console make the Eurocargo a truly unmistakable truck and give it a distinctive personality.

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A REVOLUTION IN THE CAB.The cab has been completely renewed both in exterior and interior design. The controls are as clear and intuitive as those of any car, comfort and equipment compare favourably to the best heavy trucks on the road.Designed on the basis of customer and dealer suggestions and requests, the new Eurocargo demonstrates Ivecos determination to optimise even the smallest detail. By perfecting every item of standard and optional equipment, Iveco has created a cab that is made to measure for all uses.

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TEC

HN

OLO

GY Eurocargo features an exceptionally robust chassis to guarantee a long, trouble free working life. The chassis easily withstands the strain of unbalanced loads and sudden changes of direction.

The Eurocargo chassis is also flat and free from obstructions. And a generous provision of fixing points along the main side members makes light work of installing all equipment and body types.Eurocargo also incorporates mechanical and electrical provisions for tail lifts to minimise installation times and avoid having to spoil the cab with untidy extras.

Eurocargo: designed to minimise body installation times and costs.

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All the strength of a heavy chassis but with less weight.

STRENGTH WITHOUT WEIGHT.The longitudinal beam type chassis is made at Ivecos Brescia plant using exactly the same high tensile strength steel, treatments and processes that are used in the Stralis.When Eurocargo was introduced back in 1991 it immediately established new standards for medium trucks for the strength and versatility of its chassis. The new Eurocargo has inherited the same key features, based on a tried and tested parallel beam chassis in special steel. The chassis has a completely unobstructed top of frame and accommodates body lengths from 4,135 to 10,550 mm.A cab shell in galvanised steel - impact, stress and corrosion resistant makes it an extremely strong structural component and a safe and protective working environment for driver and passengers too.Eurocargo offers a choice of suspensions, including parabolic, multileaf and air (rear or front and rear) with ECAS (Electronically Controlled Air Suspension) to adjust and maintain chassis height.A wide range of options and equipment lets you customise your vehicle according to your needs, while maintaining safety and comfort under all conditions.

ChaSSiS aNd SUSPENSioNS

ECaSThe Electronically Controlled Air Suspension system adjusts the chassis height electronically

> ChassisHigh tensile strength steel beams.Robust and reliable even at maximum weight

PARABOLIC REAR SUSPENSION

REAR AIR SUSPENSION WITH 2 AIR BAGS - for versions from 7 to 14 tons

REAR AIR SUSPENSION WITH 4 AIR BAGS - for versions from 15 to 18 tons

ADVANTAGEOUS The top selling Eurocargo has once again revolutionised the European medium truck sector.

The new Eurocargo has been completely redesigned to offer even more advantages.For example, Eurocargo now means lower than ever running costs. Thanks to SCR technology, fuel consumption is about 5% lower than that of an equivalent EGR engine.The automated gearbox offers even greater reductions in consumption - just as an experienced driver would - by constantly selecting the right gear and changing up and down at exactly the right moment according to load, speed and slope.Service intervals are the longest in the medium truck class: engine oil changes are only required every 80,000 km while gearbox oil only needs changing every 300,000 km.

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ENGiNES

SCR TECHNOLOGY FOR LOW FUEL CONSUMPTION.Rising fuel costs are the main concern for truck operators all over the world. In addition to reducing impact on the environment, the SCR technology incorporated in Ivecos tector engines, cuts running costs, extends oil change intervals and improves reliability. Unlike EGR, SCR engines do not recirculate exhaust gases to the combustion chamber and, more importantly, boast 5% better fuel consumption and CO

2 emissions.

THE FIRST WITH E5 ENGINES. AND NOW EEV VARIANTS AS STANDARD.Eurocargo is equipped with two engine versions: the tector 4 engine (4 cylinders, 3.9l), delivering 160 and 180 HP, and the tector 6 engine (6 cylinders, 5.9l) offering four power options from 220 to 300 HP.Maximum torque goes from 530Nm at 160 HP, to a massive 1050Nm for the 300 HP engine. All versions of the tector, which was launched in 2001 and completely renewed in 2006, feature state-of-the-art common rail injection systems. Advanced technology means advanced performance and the highest standards in refinement and ecology, too. Eurocargo was the first medium truck to conform to Euro V standards and will now also conform to EEV (Enhanced Environmentally-friendly Vehicle) standards - even stricter than Euro V. Eurocargo will satisfy the new EEV standards simply by adopting SCR technology, without the installation of additional particle filters.

FLEXIBILITY = SAVINGS + DURABILITY.The secret lies in the flexibility of Eurocargos engines (specially developed and produced by Fiat Powertrain Technologies): constant, high torque over a wide rev band means a smoother drive, fewer gear changes and greater efficiency.

TECTOR 4 Cil.140 HP (103 kW)*

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140 HP

460 Nm

TECTOR 4 Cil.180 HP (130 kW)

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600180 HP

570 Nm

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180 HP

610 Nm


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600160 HP

530 Nm

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220 HP

680 Nm

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850 Nm

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300 HP1050 Nm

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280 HP

950 Nm

*special order only

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GEarboXES

CHANGE LESS TO CONSUME LESS.Gear usage plays a major role in determining the performance and consumption of any truck. The Eurocargo solution is to choose highly flexible engines, that reduce the number of times you have to change gear, and to offer a growing selection of automatic and automated gearboxes.The new ZF Eurotronic 6-speed automated gearbox (that lets you change gear from a stalk on the steering column) is a new addition to the Eurocargo range and is standard on all 4x2 versions (from 7 to 18 tons). These new gearboxes significantly reduce consumption and service costs: an electronic management system automatically engages the right gear to protect the engine against over-speed and reduces clutch wear.Allison torque converter automatic gearboxes are now also available for 7.5 to 18 ton versions, covering the entire 4x2 range. These gearboxes offer superb comfort around town, where stop & go driving is the norm. When you consider that an average days driving around a large city means changing gear around 1,200 times, its easy to see how much energy and stress these gearboxes save.The latest ZF manual gearboxes (5, 6 and 9 speeds) are lighter and feature a recalibrated synchro system that makes gear shifting easier than ever, ensuring a longer working life from all gearbox components.In addition to choosing from a wide range of gearboxes, you can also select the rear axle drive ratio most suitable to your operations. The higher ratios are ideal for high speed extra-urban driving while the lower ratios represent the best choice when maximum traction is needed - as with waste compactor trucks and K series tippers.

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braking systemAll Eurocargo 4x2 versions have disc brakes on all axles, with improved discs and pads on versions between 7 and 10 tons. The braking system is air hydraulic on the 7 to 10 ton range and full air only on the 12 to 19 ton range. All versions are equipped with an exhaust brake as standard

COMPLETE RELIABILITY.A technically advanced braking system means greater safety on the road.Every model in the Eurocargo range is fitted with an exhaust brake as standard. Operating mode (whether the exhaust brake is activated simply by releasing the accelerator pedal or by pressing the brake pedal) is selectable by the driver. Versions from 7 to 10 tons are fitted with air hydraulic service brakes, while versions from 12 to 18 tons are fitted with a full air brake system.Braking system components have been thoroughly redesigned on all versions from 7 to 10 tons. The discs are now thicker and larger in diameter and the pads have a thicker friction lining giving 35% more volume for enhanced safety and reduced service costs.

SAFETY FIRST.On a commercial vehicle, safety means a lot of things. It means safety for the driver and his passengers, for other drivers and pedestrians around him, for the load being transported and for the truck itself.This is why Iveco has done its best to improve every aspect of safety. We have improved passive safety by creating cabs offering better crash protection; we have improved active safety by optimising road holding and fitting the best brakes in the medium truck class; and we have improved preventive safety by giving drivers a more comfortable cab to reduce fatigue and stress.ABS is standard equipment on all models. Other electronic safety systems are available upon request. Options include ASR (Anti-Slip Regulation) throughout the 4x2 range to facilitate starting on slippery surfaces and reduce tyre wear by optimising traction, and ESP (Electronic Stability Program), available for all models in the 12 to 18 ton range, to distribute braking force between the wheels, helping to ensure vehicle stability.

Eurocargo is also fitted with warning buzzers to remind you to put your seat belt on at the start of your journey and to warn you if the handbrake is not engaged when you open the door.

gross vehicle weight from 7 to 18 tons;

> four types of cab (day, sleeper, with standard roof, sleeper with high roof, crew);

> parabolic, reinforced parabolic, multi-leaf, and rear only or front and rear air suspension;

> wheelbases from 3105 to 6570 mm;

> two or four wheel drive;

> engines from 160 to 300 HP;

> manual, automated and automatic gearboxes plus a wide range of axle drive ratios.

Its amazing modularity makes Eurocargo ideal for all equipment and body types and all applications. All Eurocargo versions are produced by Iveco at its Brescia plant - further guarantee of build quality and perfect component compatibility.

SLEEPER CAB, HIGH ROOF

DAY CAB WITH TWIN STEPS - for versions from 12 to 18 tons

DAY CAB WITH SINGLE STEP - for versions from 7 to 12 tons

SLEEPER CAB, STANDARD ROOF

TECTOR 4 - E14*

TECTOR 4 - E16

TECTOR 6 - E22

TECTOR 4 - E18

TECTOR 6 - E28

TECTOR 6 - E30

TECTOR 4 - E18

TECTOR 6 - E25

103 140 2700 460 1200 - 2100 ML65E.. ML75E..

118 160 2700 530 1200 - 2100 ML65E.. ML75E..

130 177 2700 570 1250 - 2100 ML75E.. ML100E..

134 182 2700 610 1300 - 2100 ML120EL.. ML160E..

160 217 2700 680 1200 - 2100 ML80E.. ML160E..

185 251 2700 850 1250 - 2100 ML120E.. ML180E..

205 279 2500 950 1250 - 2100 ML120E.. ML180E..

220 299 2500 1050 1250 - 1850 ML150E.. ML180E..


* special order only

Engine Engine power[kW] [hP]

Speed[rpm]

Max Torque[Nm]

Peak TorqueSpeed [g/min]

application range[rpm]

EUROCARGO 4X4 A protagonist off-road too: new 4WD versions for the most challenging routes.

Designed for the toughest off-road missions, Eurocargo 4x4 incorporates special structural protection systems that distinguish it from its 4x2 sister versions: a higher chassis, steel bumper, retractable access steps, special radiator guard, retractable rear under-run protection bar and standard headlight protection grilles.Once again, however, Eurocargos strength lies in its versatility: ultra-low exhaust emissions and an excellent steering angle (40 to 48 depending on tyres) allow the Eurocargo 4x4 to operate just as easily in and around town.

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DESIGN, FUNCTIONALITY AND PERFORMANCE.Eurocargo 4x4 stands out not only for its robustness and reliability, but above all for its agility on gradients and over obstacles, its traction and its manoeuvrability, even under the toughest conditions.The new Eurocargo 4x4 offers the same comfort and functionality as the 4x2 versions to specialist operators (public utilities, construction sites, etc.).Compared to the previous 10 and 14 tonne versions, gross vehicle weight has risen to 11.5 and 15 tonnes respectively, and the 3,240, 3,690 and 3,915 mm wheelbase variants have been joined by a longer 4,150 mm variant.

In addition to the day cab, the 4x4 is now also available with a standard roof sleeper cab.

The new ZF 6-speed manual gearboxes are equipped with Servoshift for smooth and easy action even under tough operating conditions.

Eurocargo 4x4 is equipped with Tector 6 cylinder engines of 220 or 250 HP in the 11.5 tonne version and 250 or 280 HP in the 15 tonne version.

Permanent four wheel drive is delivered by a centrally mounted differential that distributes drive between the front and rear axles. You can even select a high or low transmission ratio to suit operating conditions (on/off-road). All differentials incorporate a manually operated diff-lock to maximise traction over tough and slippery terrain (standard on front, rear and central differentials). The Eurocargo 4x4 is fitted with a hub reduction front axle and is available on either single or twin rear wheels. Braking action is provided by simplex drum brakes on the front axle and duplex brakes on the rear. Heavy duty multileaf suspension is standard.

4X4

ML110E22W / ML110E25W

ModelTwin wheels

10r22.5

Wheelbase

Ramp angle [degrees]

Approach angle [degrees]

Departure angle [degrees]

Ground clearance [mm]

Side slope angle [degrees]

Maximum gradeability ON ROAD

Maximum gradeability OFF ROAD

Wading depth up to [mm]

3240

Single wheels14r20

Single wheels395/85r20

Twin wheels11r22.5

Single wheels365/80r20

ML150E25W / ML150E28W

3690 3915 4150 3240 3690 3915 4150 3240 3690 3915 4150 3240 3690 3915 4150 3240 3690 3915 4150

473

41%

21

321

30

>100%

19 18 18

501

38%

22

351

28

>100%

20 19 19

489

38%

21

337

30

>100%

19 18 18

542

33%

22

392

28

>80%

22 21 21

578

31%

23

428

26

>74%

23 22 22

28 29 28 31 32

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GROUND CLEARANCE

MAXIMUM GRADEABILITY

APPROACHANGLE

RAMP ANGLE DEPARTUREANGLE

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CUSToMEr SErViCES - ParTS - oPTioNSSERVICES.original Parts. Iveco original parts guarantee that the performance and value of your Eurocargo are maintained at the highest standards for the life of your vehicle.

Choosing Iveco original parts means putting your trust in the quality of the manufacturer and the professionalism of expert technicians who know the product intimately, ensuring that you drive a vehicle that is always working to its optimum performance. With service points all over Europe Iveco is able to assist you wherever you go and can assure you of a prompt and efficient service at all time. A further demonstration of the seriousness and reliability on the part of a leading group, which has succeeded in making quality and service its trump cards over the years.

Non-Stop Customer service. Solve your problems with one telephone call. In an emergency, you only have to call the Iveco Customer Centre where an operator, speaking your own language, will collect all the necessary data and get the closest workshop on the job, anywhere in Europe.The Customer Centre will also monitor the operation until the vehicle is repaired.

Specialist technicians. No one knows your Eurocargo better than the people who built it. Which is why Iveco constantly organises training and refresher courses for its technical staff, to guarantee maximum efficiency and capability in solving problems, backed up by cutting-edge diagnostic systems and top quality service. All in order to get the vehicle back on the road as soon as possible, because the customers needs always come first.

iveco Shop. Design, technological innovation and performance are the essential values of these products. This vast range of accessories offers new solutions designed to satisfy practical and aesthetic, stylistic and aerodynamic demands at one and the same time.A range of articles worthy of the vehicles performance in every way: products designed to customise your vehicle cab with style, making it a welcoming environment and enhancing the exterior, while guaranteeing driving safety and comfort in traffic. A catalogue that illustrates the vast range of Iveco shop accessories is available from the Iveco network.

Programmed maintenance. With the Iveco Elements Programmed Maintenance Programme, you will always be sure that your Eurocargo is in perfect condition and ready to use. The various types of contract guarantee:

Transparent costs, you will only pay what you agreed, with no surprises;

Safety and availability of the vehicle, so that you are free to concentrate on the job at hand;

a vehicle that is always efficient, thanks to the top quality and skills of the Iveco network;

higher value of used vehicles, you can be sure that your Eurocargo has a higher residual value when it is time to change it;

Fewer administrative expenses, the maintenance of your fleet will be fully programmed, so there will be fewer invoices and less administrative work.

ORIGIN.A vehicle like the Eurocargo offers the highest levels of reliability, robustness and functionality, but that is still not enough. Iveco wants to give you much more. We aim to represent a consistent, professional and conscientious presence as far as our customers are concerned. This means origin 100% iveco.

100% SELECTioN - Process excellence begins with the raw materials from which every Iveco product is built, selected according to the toughest quality standards.

100% rELiabiLiTY - Iveco only works with suppliers that guarantee high quality levels and certified processes.

100% SaFETY - Certified and guaranteed, Iveco Original Parts guarantee that performance

is maintained over time, and they are the only parts able to safeguard the value of your vehicle.

100% CoNTroL - All Iveco products and services pass strict Quality Controls at every stage of the process.

100% EXPEriENCE - Iveco makes available to you a widespread network of professionals, to guarantee the highest level of service, 24 hours a day, 365 days a year.

100% customer satisfaction.A quality process that targets a single goal: satisfying Iveco customers 100%.

All this is oriGiN 100% iVECo. The will and determination to transmit to Iveco customers all the safety and peace of mind they deserve. Always and everywhere.

Customer CentreHundreds of operators are ready to respond to your call instantly, to help you resolve any queries you may have - wherever you are

Documents

iveco eurocargo specification.pdf