IV Project Report

8/12/2019 IV Project Report

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A

Project report on

Industrial visit [PUNJAB]

SUBBMITED BY

GROUP PROJECT

ROLL No. NAME

18 AAMIR .Y. KAPOOR

03 NIKHIL R. BAGDE

06 ROHIT S .BHOSALE

28 PRATIK P .SHINDE

29 MILION R .SHINDE

50 ROHIT A .KHARAT

21 SIDDHESH S .KULE

SEM VI, T.Y.B.M.S.

SR.NO TOPIC

1. VARDHAMAN

2. LSI

3. WINSOME


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INDEX

VARDHAMANGroup Companies

HISTORY PRODUCT Export History Analysis CSR Initiatives ACHIEVEMENTS CORPORATE SOCIAL RESPONSIBILITY FACILITIES OVERVIEW MARKETS ALLIANCE ENQUIRY YARNS PRODUCT PROFILE YARNS MACHINERY YARNS OPERATIONS MISSION
http://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#Group_Companieshttp://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#Export_Historyhttp://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#Analysishttp://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#CSR_Initiativeshttp://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#CSR_Initiativeshttp://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#Analysishttp://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#Export_Historyhttp://en.wikipedia.org/wiki/Vardhman_Group_of_Companies#Group_Companies


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CHAPTER 2

LSI INDUSTRIES

HISTORY TEXTILE AND OTHERS MANUFACTURING PRODUCTS DISTRIBUTION PRODUCT MANUFACTURINGPROCESS DISTRIBUTION NETWORK

CHAPTER 3

WINSOME

HISTORY

FacilitiesPRODUCTQUALITY

The 10 Global Impact Principals as propagated at WINSOMEGROUP

REFERENCES


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Vardhman Group is a textile group based inLudhiana,Punjab,India.

Vardhman Group was established in 1965 by Lala Rattan Chand Oswal. The

group is engaged in manufacturing and trading inYarn,Greige and Processed

Fabric, Sewing Thread,Acrylic fibreandAlloy steel. Vardhman group was

incorporated in 1962 as Vardhman Spinning & General Mills (VSGML). Thecompany was promoted by VS Oswal and RC Oswal initially. The total

number of employees in the company as of April 2011 is 23000.

Group Companies

The group is structured in such a way as to have a central holding company

that is used for investing in the different group companies. The holding

company in this case is Vardhman Holdings limited and the group companies

are Vardhman Textiles (61%), Vardhman Industries (65%) and Vardhman

Acrylic (60%). Vardhman textiles in-turn has holding in VMT Spinning

(73.33%), Vardhman threads (100%) and Vardhman yarns and threads

(98.04%).
http://en.wikipedia.org/wiki/Ludhianahttp://en.wikipedia.org/wiki/Ludhianahttp://en.wikipedia.org/wiki/Ludhianahttp://en.wikipedia.org/wiki/Punjab,_Indiahttp://en.wikipedia.org/wiki/Punjab,_Indiahttp://en.wikipedia.org/wiki/Punjab,_Indiahttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Acrylic_fibrehttp://en.wikipedia.org/wiki/Acrylic_fibrehttp://en.wikipedia.org/wiki/Acrylic_fibrehttp://en.wikipedia.org/wiki/Alloy_steelhttp://en.wikipedia.org/wiki/Alloy_steelhttp://en.wikipedia.org/wiki/Alloy_steelhttp://en.wikipedia.org/wiki/Alloy_steelhttp://en.wikipedia.org/wiki/Acrylic_fibrehttp://en.wikipedia.org/wiki/Yarnhttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Punjab,_Indiahttp://en.wikipedia.org/wiki/Ludhiana


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HISTORY

Vardhman Textiles, incorporated in 1973, is one of the pioneers in textile

industry with operations in the segments of yarn, sewing thread, steel, and

fabric. Formerly known as Mahavir Spinning Mills, it is a part of Vardhman

Group managed by Paul Oswal.

In 1975, Vardhman Textiles? first plant was commissioned with 25,088

spindles in Hoshiarpur, Punjab. In 1977-78, the company set up a 25,000-

spindle textile mill at Malerkotla in Sanazur, Punjab. In 1992-93, a 100%

Export Oriented Unit (EOU) was commissioned by Vardhman Textiles? at

Mandideep. Both the Malerkotla mill and EOU unit was awarded the ISO

9002/BIS 14002 by Bureau of Indian Standards (BIS).

In March 1995, its gassed and mercerized dyed yarn project at Hoshiarpur

commenced production.In order to set up 100% EOU located at Baddi,

Himachal Pradesh, the company formed joint venture with Marubeni

Corporation and Toho Rayon of Japan. For this company established

Vardhman Acrylics and started commercial production in September 1996.

In 1998-99 company set up its 3rd 100% EOU at Mandideep with an installed

production capacity of 25000 spindles.

Company set up unit-II at Ludhiana in order to expand its sewing thread

capacity. This unit had an installed capacity of 5 TPD. Company entered an

agreement with Amercian & Effird Inc., USA to manufacture superior sewing

thread.

Much later in 2004 the textile business of Vardhman Spinning and General

Mills was merged with Vardhman Textiles. The company added new units of

Looms and Rotors with a installed capacity of 264 Nos and 528 Nos

respectively

Companies like VMT Spinning Company (VMT), Vardhman Threads (VTL) and

Vardhman Yarns & Threads and Vardhman Acrylics are the subsidiaries of

Vardhman Textiles. Vardhman Textiles is promoted by Ludhiana based

Vardhman Group, a major textile business house in India.

Company has received ISO 9002/ ISO 14002 certification for its quality

management.

Vardhman Textiles, exports its products to more than 25 countries and has astrong presence in markets like the EEC, USA, Canada, China, Japan, Korea,

Mexico, Brazil and Mauritius, Middle East.


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Products

Some of the important products of Vardhman group are: Simple and blended yarns,

Acrylic fibre (brand Verlon), range of threads (apparel sewing, Tea bags, Industrial

threads etc.), Shirting and trouser materials, forging and automotive components and

steelYarn: Under this segment, the company manufactures wide range of yarn

such as Grey Cotton, Grey Acrylic, Crayons, Hank Dyed Acrylic, Vardhman

Knitting, Gassed Mercerised Cotton and many more. Company? annual

manufacturing capacity of yarn is to 98,736 MT.

Fabrics- Company manufactures fabric for shirting and bottom weights. It

produces fabrics of various types viz. 100% Cotton, Polyester cotton, Chief

Value Cotton and Cotton Stretch. Company? fabric manufacturing capacity

is 30 million meters per annum

Sewing Threads- Company manufactures wide range of threads such as

cotton, polyster, core spun (polyester cotton/ polyester polyester), trilobal

embroidery thread, bonded nylon and lubricated nylon thread including

specialized threads like button fusing, bead fusing and anti wicking, button

shanking, indigo dyed and so on.

Steel- Under this, company has an installed capacity of 1,00,000 Metric

tonnes per annum.

Export History

The company started exporting from 199091 and it exports mainly to Spain, UK,

Germany, US, Japan and some African and E.Asian countries. Exports account for

22% of the groups revenues.

Strategic Analysis: 1. The group has a unique business model with presence

in entire value chain from Fibre to Fabric this gives it the company the

flexibility to reorganize their business effectively during down turns and ramp

up faster than competitors when the economy is buoyant. 2. The group has alarge cotton inventory holding capacity thus helping it to control its supply

chain operations and thereby absorb fluctuations in market demand. 3. In

order to build a competitive advantage, the group has been continuously

working on improving its capabilities continuously and diversifying from its


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core Yarn and fabric business. The groups foray into Steel is a good example

of this.

Financial Analysis: 1. Sales growth - An analysis of the gross sales of the

company between 2004-2009 shows that sales of the company is growing at

an CAGR of 9.5% 2. Sales Vs Profit Growth - Analyzing the gross sales and

PBT ratio, while the sales is growing at 9.5% CAGR the PBT is decreasing

from 11.5% in 2005-2006 to 4.3% in 2008-2009. If the businesses are ranked

in terms of profitability the order would be as follows: Yarn, Thread, Steel

and Fabric.

CSR Initiatives

The group has been active in multiple educational and general wellness

initiatives. Some examples are given below: 1. Setting up Sri Aurobindo

socio-economic and management research institute, setting up commerce

and management colleges and schools 2. Active participant of Village

Culture Adaptation program at Punjab to increase the cotton yield per

hectare and the program was a huge success. Started similar village

adaptation program in MP and till now 2 villages have been adopted.

ACHIEVEMENTS

It's an overwhelming feeling when the efforts and hard work put in are

recognized and felicitated. A feeling that galvanizes the Group into believing

in more, in itself and reaffirming its commitment to offer products that invoke

trust and reliability.

Back home, the Vardhman Group became India's first textile company to be

awarded ICO9002/ ISO 14002 Certification. It is the largest producer and

exporter of yarns and Grey woven fabrics from India. Vardhman is also the

largest producer of tyercord yarns and the second largest producer of sewing

threads in India.


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Plaque for the Highest Exports of Grey Fabrics in the Category

FIEO - Awarded in Oct. 2012Niyat Shree Bronze Award

Textile Export Promotion Council 2011-12Silver Trophy in Processed YarnsSilver Trophy in

Textile Export Promotion Council 2010-11Silver Trophy in Processed YarnsSilver Trophy in

Textile Export Promotion Council 2009-10Gold Trophy in Processed Yarn CategorySilver

Textile Export Promotion Council 2008-09Silver Trophy in Processed Yarn CategorySilver

Textile Export Promotion Council 2007-08Special Achievement Award in Yarn Category

Textile Export Promotion Council 2007-08Silver Top Exporter Award in Yarn Category

Textile Export Promotion Council 2007-08Bronze Trophy in Processed Yarn Category

Textile Export Promotion Council 2005-06World Trophy in highest export in Yarn Category

Textile Export Promotion Council 2005-06Bronze Trophy for Highest Global Export Category

(Overall)

Textile Export Promotion Council 2004-05World Trophy in highest export in Yarn Category

Textile Export Promotion Council 2004-05Silver Trophy for Highest Global Export Category

(Overall)

Textile Export Promotion Council 2003-04Gold trophy in EOU/EPZ for export of cotton yarnTextile Export Promotion Council 2003-04Bronze trophy in mill fabric exporter category

Textile Export Promotion Council 2002-03Gold Trophy in EOU/EPZ for export of cotton yarn

Textile Export Promotion Council 1998-99Silver Trophy

Textile Export Promotion Council 1997-98Bronze Trophy

Textile Export Promotion Council 1996-97Silver Trophy

Govt. of India Award 1994-5, 1995-96Award of Merit

Textile Export Promotion Council 1993-94(Merchant Export Category for Fabrics)Bronze

Textile Export Promotion Council 1993-94(Merchant Export Category for Fabrics)Gold

Textile Export Promotion Council 1990-00 Gold Trophy.

Awards.

The Company was awarded Golden trophy by Textile Export Promotion

Council (Merchant Export Category for Fabrics) for the various export

performance in the year 1993-94.

Vardhman Textiles received the award of merit from the Government of India

in the year 1994-95 and 1995-96.

Vardhman Group (Parent Company) Vardhman Group was set up in the year

1965 at Ludhiana, Northern India. The group has business interest in area of

Yarns, Fabrics, Sewing Threads, Fibre and Alloy Steel. Vardhman group is

one of the largest spinning group of the country with a spindlage of over5,50,000.

The group has 12 production plants located in the states of Punjab, Himachal

Pradesh and Madhya Pradesh. Currently the group has manufacturing

capacity of approximately 25 metric tonne/per day of sewing thread in its

plant at Hoshiarpur, Ludhiana, Baddi and Perundurai. Currently the group

employs 20,000 people.


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CORPORATE SOCIAL RESPONSIBILITY

CMD. Sh. S. P. Oswal welcoming S. Sukhbir Singh Badal, Deputy Chief

Minister, Punjab on the inaugural function of the 3rd Block of Sri Aurobindo

College of Commerce and Management on 16th November' 2013.

Sri Aurobindo Socio-Economic and Management Research Institute is

engaged in the promotion of education, research and publications

highlighting social and economic issues facing the society. The Institute runs

a Human Resource Development Centre for providing career counseling and

guidance to college students in Punjab. The teams of experts also visit the

colleges in the state to prepare college students for gainful employment in

the industry.

FACILITIES

Yarn Manufacturing Units.

Location SpindlesVardhman Spinning and General Mills Ludhiana (Punjab)

67744Vardhman Spinning Mills Baddi (Himachal Pradesh) 55440Auro

Spinning Mills Baddi (Himachal Pradesh) 77904Arisht Spinning Mills Baddi

(Himachal Pradesh) 80640VMT Spinning Company Limited Baddi (Himachal

Pradesh) 46320Arihant Spinning Mills Malerkotla (Punjab) 114240Anant

Spinning Mills Mandideep (Madhya Pradesh) 130944Vardhman yarns Satlapur

(Madhya Pradesh) 288480Vardhman Fabrics (Yarns Division) Bhudhni(Madhya

Pradesh) 115008Vardhman Yarns and Threads Ltd. Spinning Hoshiarpur

(Punjab) 71440

Location SpindlesVardhman Spinning and General Mills Ludhiana (Punjab)

67744Vardhman Spinning Mills Baddi (Himachal Pradesh) 55440Auro

Spinning Mills Baddi (Himachal Pradesh) 77904Arisht Spinning Mills Baddi

(Himachal Pradesh) 80640VMT Spinning Company Limited Baddi (Himachal

Pradesh) 46320Arihant Spinning Mills Malerkotla (Punjab) 114240Anant

Spinning Mills Mandideep (Madhya Pradesh) 130944Vardhman yarns Satlapur

(Madhya Pradesh) 288480Vardhman Fabrics (Yarns Division) Bhudhni(Madhya

Pradesh) 115008Vardhman Yarns and Threads Ltd. Spinning Hoshiarpur

(Punjab) 71440Spinning-Total 1048160 RotorsAuro Spinning Baddi (Himachal

Pradesh) 1548Vardhman Fabrics Bhudhni(Madhya Pradesh) 5640Total 7188

VortexVardhman Yarns Satlapur (Madhya Pradesh) 640Total 64O.


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Stiching Machines

Garment business - formal shirts Location Production CapacityVardhman

Nisshinbo garment company limited Ludhiana 5000 pieces/dayPost cured

wrinkle free shirts 2500 pieces/dayRegular shirts 2500pieces/day Yarn &

Fibre Dyeing Units Location Production CapacityVardhman Spinning and

General Mills, Dye House Ludhiana (Punjab) 20 Tonnes per dayAuro Dyeing

Baddi (Himachal Pradesh) 28 Tonnes per day Fibre Dyeing 13 Tonnes per

day Yarn Dyeing 15 Tonnes per dayMahavir Mercerizing Unit Hoshiarpur

(Punjab) 7.5 Tonnes per dayTotal 55.5 Tonnes per day Fabric - Weaving Units

Location Production CapacityAuro Weaving Mills Baddi (Himachal Pradesh)

264 loomsMahavir Spinning Mills Baddi (Himachal Pradesh) 224

loomsVardhman Fabrics Bhudhni(Madhya Pradesh) 820 loomsTotal 1308

looms Fabric Processing Units ( Finished Fabric) Location ProductionCapacityAuro Textile Baddi (Himachal Pradesh) 50 million meters per

anuumVardhman Fabrics Bhudhni(Madhya Pradesh) 65 million meters per

anuumTotal 115 million meters per anuum Sewing Thread Business Location

Production CapacityVardhman Yarns and Threads Limited (Unit -I) Hoshiarpur

(Punjab) 21 MT per dayVardhman Yarns and Threads Limited (Unit -II)

Ludhiana (Punjab) 8 MT per dayVardhman Yarns and Threads Limited (Unit -

III) Perundrai (Tamil Nadu) 3 MT per dayVardhman Yarns and Threads Limited

(Unit -IV) Baddi (Himachal Pradesh) 2 MT per dayTotal 34 MT per day Steel

Business Location Production CapacitySteel Unit-Vardhman Special Steels

Ludhiana (Punjab) 120000 MT er annum Acrylic Business Location Production

CapacityFibre Manufacturing Unit-Vardhman Acrylic Ltd. Jhagaria (Gujarat)

20000 MT per annum

OVERVIEW

GlobalizationVardhman ventured in to the global market in 1986 with an

export value of one core to reach exports of $282 mn in FY 2010-11.

Little wonder then, that Vardhman, today, exports 35% of its yarn productionto more than 25 countries and has a strong presence in markets like the EEC,

USA, Canada, China, Japan, Korea, Mexico, Brazil and Mauritius, Middle East.

Vardhman has a share of more than 6% in total Yarn exports from India.

Similarly, vardhman also exports about 35% of its total fabric production.


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MARKETS

Some of our prominent markets are -

Australia PortugalSouth Africa MoroccoTunisia TurkeyBrazil

RussiaBangladesh Saudi ArabiaBelgium SingaporeChina Sri LankaCanada

SpainColombia SwitzerlandEgypt ThailandGermany U.K.Greece

UkraineHongkong UruguayIndonesia USAItaly VenezuelaJapan VietnamS.

Korea NewzealandMalasiya Mauritius .

ALLIANCES

Vardhmans International Alliances

GarmentsNisshinbo Textiles Inc., Japan Fabric Dyeing & FinishingTokai

Senko, Japan Fiber & Yarn DyeingNihon Sanmo Dyeing Co. Ltd., Japan

Gassed Mercerized YarnsKiyung Bang South Korea Cotton YarnToho

Rayon, Japan Sewing ThreadAmerican & Efird Inc., USA Acrylic

FibreMarubeni Corp, and Japan Exlan of Japan

ENQUIRIES

YARNS Rana Harjinder,Vice President Exports,Email:

[email protected]

CORPORATE OFFICE :Vardhman Textiles LimitedChandigarh Road,

Ludhiana.Phone : +91-0161-2228943-48Fax: +91-0161-2222447

Standard Business Terms:

All business is on irrevocable letter of credit term


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Lead Time

For Grey Yarn: 15 to 30 daysFor Dyed Yarn: 30 to 60 daysFABRICS Mahesh

AroraChief Executive - Marketing, Vardhman FabricsEmail:

[email protected]

5th Floor , Plot No. 19 , Sagar Plaza Building ,Laxmi Nagar,District Centre,Vikas Marg, New

YARNS - Product Profile

At Vardhman our portfolio of Yarns include the following. Click further to

learn more about any of the following product segments.

Grey Cotton Yarn

Grey Acrylic Yarn

Grey polyester cotton yarn

Special Blended Yarns

Crayons

Rainbow

YARNS - Machinery

PreparatoryReiter, Trutzschler Pre-SpinningReiter, Cherry Hara, Toyoda.

SpinningLakshmi Reiter, Kirloskar Toyoda Post SpinningSchlaforst,

Murata DoublingVolkman, Leewha, Vijaylakshmi

YARNS - Integrated Yarn Dyeing Unit

1994 has witnessed a milestone toward our mission, to supply value added

product i.e. cone and fibre dyed yarn and tops. A fully integrated dye house

plant with technology from Nihon Synmo, Japan, the leader in dyeing


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technology in the world, emerged on the landscape of Vardhman. With

setting up of this new dye house , the installed capacity to process has

increased to 42.5 tons of Yarn and 13 ton of Fibre per day.

YARNS - Operations

Assurance System The unique combination of man and machine, competing

and supplementing each other with continuous increase in productivity has

enable Vardhman to dexterously ripe the fruit of economies of scale and

process variety of raw material required for variety of end products to textile.

Our Evennes Results fall in 5% to 15% of Uster standards, achieved through

Proper selection of Raw Material

World class Pre-spinning and Spinning Facilities

Technical Know How

Human Skills

100% Quality.

Shirting

Count range Ring spun Ne 20's to 80's Ring spun Blends 2/40's to 2/210's

100% cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel,

Cotton Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon

stretch, Cotton Linen.

Weave Yarn Dyed: Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others

(yarn dyed & piece dyed) Plain, twill, satin, oxford, dobby, herringbone, Pique

Cord.

Fabric weight 2-5.6 oz/yd'2Finished width 58"

Bottom weights

Count range Ring spun Ne 20's to Ne 2/80's Open end Ne 6's to Ne 16's 100%

cotton, Polyester cotton, Cotton stretch DowXLA, Cotton Tencel, Cotton

Modal, Cotton Bamboo, Cotton silk, Cotton Nylon, Cotton Nylon stretch,

Cotton Linen Coolmax.

Weave Chambray, fil-a-fil, checks, stripes, Oxford, HBT Others (yarn dyed &

piece dyed) Plain, twill, Drill, satin, oxford, dobby, herringbone, Pique Cord,

Fabric weight 6.00 to 12.00 Oz.yd'2Finished width 58" to 60


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Finishes

Soft, Peach, Mechanical stretch, Microsand, Easy to iron, Water resistant,

Stain Release, Stiff finish, Airo finish, Carbon finish, Diamond finish, Airo

enzyme, Soft Easy Care, Soil resistant, Thirsty finish, Feather touch, Banana

Peel and to add Ammonia finish.

Eco-Friendly Blends Bamboo, Organic Cotton, LinenAlso certified by FLO,

OEKOTEX, SKAL.

Hand / Needle

Hand Embroidery

People have always found deep personal pleasure and sense of satisfaction

in creating articles of daily use and artistic works from basic equipment and

materials. One of the crafts practiced since times immemorial is needlecraft

and embroidery - the urge to create with colourful threads. Embroidery was

used in Ancient Egypt to decorate the hems of royal robes, in tapestries in

the Middle Ages, and in ladies' samplers during the Colonial and Victorian

eras. It continues as an art form today.

Hand embroidery is used to decorate wall hangings, pillowcases, quilts and

table runners. Hand embroidery differs from counted cross stitch in that it

uses many different types of stitches to achieve texture and interest,

whereas counted cross stitch uses a single stitch and relies on color and

shading for texture. Five stitches form the basis for hand embroidery. The

stitches are outline, satin, lazy daisy, cross and French knot.

Hand embroidery is a beautiful art that almost anyone can learn. It is an art

that should be preserved and well worth learning. The hand embroidery

market in India is segmented into three segments.


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MISSION

Vardhman aims to be world class textile organization producing diverse

range of products for the global textile market. Vardhman seeks to achieve

customer delight through excellence in manufacturing and customer service

based on creative combination of state-of-the-art technology and human

resources. Vardhman is committed to be responsible corporate citizen


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LSI Industries

LS Industries Ltd. is a diversified company listed on the Bombay stock-

exchange BSE: LSIND, involved in manufacturing, logistics, distribution and

property development inIndia,Middle EastandSouth-east Asia.

LS Industries acquired the EZY Group of companies in 2010 to tap the Global

Network and Manufacturing operations. Today LS Industries has over 100

offices in 25 countries across 5 continents with Revenues well over USD 500

million. We employ a culturally diverse force of over 2000 people speaking 42

languages in over 30 countries.

LS Industries has four major manufacturing units worldwide situated in

Singapore, Nalagarh , Himachal Pradesh - India, Dubai and Colombo

SriLanka. Due to the expansion, consolidation and fast growth of the

common economic zone of CIS markets, we have now setup a new 1 Million

plus Square Ft Assembly facility in Uzbekistan under the regional

development scheme provided by the Uzbekistan government where we will

assemble Desktop, Notebook, Computer Monitor etc, and LCD TVs , DVD,

Speaker etc and other Consumer Electronic Products both for Branded and

OEM manufacturers and ship these into the other markets within this

common economic zone.

We use EMS (electronic management services) for Kitting, Assembly,

Integration, and SW Loading & Testing which gives us both technical edge

and precision over other. We also provide Compliance & Certifications such

as WHQL, EMC, ROHS,CE,FCC,UL and many others. The OOBA, ORT, Incident

Quality Review further enhance this process.

All our manufacturing facilities have automated packaging plants with four

color printing, facility, and EPE. As we support green technology, we also

provide Level 4 repair and refurbishing facilities for goods that have been

discarded but are still within usable life and condition.
http://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Indiahttp://en.wikipedia.org/wiki/Chinahttp://en.wikipedia.org/wiki/Chinahttp://en.wikipedia.org/wiki/Chinahttp://en.wikipedia.org/wiki/South-east_Asiahttp://en.wikipedia.org/wiki/South-east_Asiahttp://en.wikipedia.org/wiki/South-east_Asiahttp://en.wikipedia.org/wiki/South-east_Asiahttp://en.wikipedia.org/wiki/Chinahttp://en.wikipedia.org/wiki/India


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Textile and Others

LS Industries Textile division has over 1 Million sq feet World class

Manufacturing facilities , equipped with state-of-the-art World class

machinery. LS Industries has a Fully Integrated Facility from DesignDevelopment Centre, to Manufacturing to Packaging and Distribution. It is.

All the intermediate processes are done in house under controlled

conditions. Our main factory is situated in a Fully Tax Exempt Zone under

State and Indian Federal Laws. The Factories are eligible for all Concession

which the Indian Government ahs with other Countries / economic zones like

SAFTA, CECA etc.

Our facilities are fully compliant with all International Standards on

Environment, Human resources working conditions, Health and Safety and

we support Conservation of natural resources. We have developed greenzones in and around the plants and offices and comply with applicable

environmental laws, rules and regulations. We facilitate reduction in waste

generation and its proper disposal and provide for a safe and healthy

environment at the workplace for employees and visitors. We are an equal

opportunity employer and comply with applicable Labor law & Prevention of

Child Labor.

Our plant and organization is certified with WRAP and ISO 14001 and OHSAS

18001 standards.


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IT & Consumer

Electronics

Contract

Manufacturing

Textile &

Others

Technology &

Consumer

Electronics

General

Merchandise Toys

MANUFACTURING

OWN BRAND & OWN FACTORIES (India, Singapore, Dubai, Sri Lanka) :Personal Computers, Laptops, Servers, External Storage, TV, Monitors,

Garments; Packaging

OWN BRAND & SUB CONTRACTED FACTORIES :Processed Foods, Lighting, House ware, Paper

3rd PARTY BRANDS : IT; Beverages; ToysIntel, Microsoft, HP, SAP, Acer, Samsung, WD, Mattel, Graco, Rubbermaid

etc.
http://www.lsilglobal.com/manufacturing/itAndCe.htmlhttp://www.lsilglobal.com/manufacturing/itAndCe.htmlhttp://www.lsilglobal.com/manufacturing/contractManu.htmlhttp://www.lsilglobal.com/manufacturing/contractManu.htmlhttp://www.lsilglobal.com/manufacturing/textile.htmlhttp://www.lsilglobal.com/manufacturing/textile.htmlhttp://www.lsilglobal.com/distribution/techAndCe.htmlhttp://www.lsilglobal.com/distribution/techAndCe.htmlhttp://www.lsilglobal.com/distribution/techAndCe.htmlhttp://www.lsilglobal.com/distribution/techAndCe.htmlhttp://www.lsilglobal.com/distribution/generalMerchandise.htmlhttp://www.lsilglobal.com/distribution/generalMerchandise.htmlhttp://www.lsilglobal.com/distribution/generalMerchandise.htmlhttp://www.lsilglobal.com/distribution/toys.htmlhttp://www.lsilglobal.com/distribution/toys.htmlhttp://www.lsilglobal.com/distribution/generalMerchandise.htmlhttp://www.lsilglobal.com/distribution/generalMerchandise.htmlhttp://www.lsilglobal.com/distribution/techAndCe.htmlhttp://www.lsilglobal.com/distribution/techAndCe.htmlhttp://www.lsilglobal.com/distribution/techAndCe.htmlhttp://www.lsilglobal.com/manufacturing/textile.htmlhttp://www.lsilglobal.com/manufacturing/textile.htmlhttp://www.lsilglobal.com/manufacturing/contractManu.htmlhttp://www.lsilglobal.com/manufacturing/contractManu.htmlhttp://www.lsilglobal.com/manufacturing/itAndCe.htmlhttp://www.lsilglobal.com/manufacturing/itAndCe.html


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DISTRIBUTION NETWORK (Own 100 + Offices / Warehouses in 25

Countries)

IT (Hardware & Software) Consumer Electronics Textiles Packaging Processed Foods Lighting HouseWare Flex & Media Paper Alcoholic Beverages Toys


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WINSOME YARNS LTD

The Winsome Group put down its roots with a trading company in Calcutta in

1952.

With an eye on increasing business opportunities being offered by the textile

industry, Winsome established a spinning unit at Baddi in Himachal Pradesh

in 1980. Since then our textile ventures are:

WINSOME TEXTILE INDUSTRIES LTD

50,000 Spindles

9,500 kgs per day of fibre/yarn

dyeing

WINSOME YARNS LTD (100% E.O.U.) 1,10,000 Spindles

All our spinning units are equipped with latest machinery from Reiter,

Lakshmi, Schlafhorst and Murata. Special stress has been given to minimize

contamination, both at pre-spinning and post-spinning stages by adding

machines like Vision Shield in Blow Room and Schlafhorst-338 with LOEPFE -9001 (SIRO CLEANER) Contamination Control Channel at winding stage.

The dye house is a fully imported plant with precision winder from SSM,

dyeing vessels from Cubotex, hydro extractor from Galvanin & R/F dryer from

Stalam. We can develop any shade in Melange / package dyed / fiber dyed

yarns here.

It is our continuous endeavor to produce good quality yarn consistently in

accordance with the internationally acceptable yarn parameters.

We are equipped with most modern production facility to meet our goals.


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Facilities

Spindles 100,000

Blow Room Rieter, Lakshmi

- Vision Shield for contamination control in

Natural Yarn

- Uniblend for Melange YarnsCard Rieter

Draw Frame Rieter, Lakshmi

Comber Rieter, Lakshmi

Speed Frame Lakshmi Rieter

Ring Frame Lakshmi Rieter

WindingMurata, Schlafhorst with LOEPFE

Contamination Control Channel

Doubling Ring doubling & TFOHumidification LUWA

Precision Winder SSM

Dyeing Vessels Cubotex

Hydro Extractor Galvanin


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Product

At WINSOME development of products is a continuous process. For this,

customer suggestions are always solicited as we consider them as our

partners in progress

Winsome can offer following in knitting and weaving both in single and

double count.

Raw White MelangeDyed

Fibre Yarn

100% Cotton

100% Acrylic

Cotton Blends with :

Viscose

Polyester

Modal

Silk

Wool

Acrylic

Flax/Linen

We can deliver small and large lot sizes quickly as per customer's

requirement

International business

With spindlage capacity of 1, 00,000 and dye house with capacity to produce9500 kgs per day of dyed yarn & fibre we can ensure regular supply of yarn

throughout the year.

We have experience to understand and are well equipped to meet our

customers requirement.
http://www.winsomegroup.com/raw.htmhttp://www.winsomegroup.com/raw.htmhttp://www.winsomegroup.com/mela.htmhttp://www.winsomegroup.com/dyed.htmhttp://www.winsomegroup.com/dyed.htmhttp://www.winsomegroup.com/mela.htmhttp://www.winsomegroup.com/raw.htm


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Some of the salient features are:-

Most Modern Lab equipped with latest shade and sample developingmachines for quick sampling and shade matching as per customers

requirement.

Deliver small and large lot sizes quickly as per requirements. Quick response time and ability to deliver yarn customized to client's

requirement.

There are traders in U.K. who maintain stock of selected shades andcounts for quick delivery in Europe.

Availability of EEC quota for shipments to Europe.National marketing

Presently doing business with all the well known groups, knitters aswell as major buying houses in India.

From our product range we can provide you samplesas per your need -be it baby cones or fabric samples. We have our own knitting facility to

supply you samples.

We are supplying Melange Yarnfor weaving also and well knownweavers have successfully tried our yarn for high value woven

garments.

In order to be close to the major markets in India, we have our ownmarketing branches. Here we have complete infrastructure to look

after all the needs of the regional customers, thereby cutting time and

expenses of communication.


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City

Chandigarh, Ludhiana, Delhi, Ahmadabad, Mumbai, Calcutta, Salem, Tirupur

Quality

Improving and maintaining quality of our products is of paramount

importance. To ensure consistent supply of good quality yarn, we follow a

comprehensive quality control management system.

We have well equipped laboratories for fibre & yarn testing and colour

matching & testing.

Quality Management System ISO 9002

Foreign Matter Manual sorting

Contamination Vision Shield in Blow Room Siro Cleaner in

winding stage

Fibre Quality HVI

AFIS

Yarn Quality Uster Tester 3

Uster Tensorapid 3

Classimat II

Twist Tester

Uster Autosorter III

Colour Matching Data Colour

Winding SSM precision winders

Environment Management

SystemISO 14001 (for Winsome Textile Indus. Ltd.)


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Quality

Improving and maintaining quality of our products is of paramount

importance. To ensure consistent supply of good quality yarn, we follow a

comprehensive quality control management system.

We have well equipped laboratories for fibre & yarn testing and colour

matching & testing.

Quality Management System ISO 9002

Foreign Matter Manual sorting

Contamination Vision Shield in Blow Room Siro Cleaner in

winding stageFibre Quality HVI

AFIS

Yarn Quality Uster Tester 3

Uster Tensorapid 3

Classimat II

Twist Tester

Uster Autosorter III

Colour Matching Data Colour

Winding SSM precision winders

Environment Management

SystemISO 14001 (for Winsome Textile Indus. Ltd.)


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The 10 Global Impact Principals as propagated at WINSOME GROUP

GLOBAL COMPACT

Rising beyond mere rhetoric, our companies have evolved and embosomed

within their sphere of influence, a set of immutable core values in the areas

of Human Rights, Labor Standards, Environment and Corruption. We follow a

policy of zero tolerance in these areas which are discussed in the

succeeding paragraphs.

HUMAN RIGHTS

1. Our organization is committed in its support to and respect for the

internationally proclaimed human rights. This is regarded not merely as an

issue of statutory compliance but as a benchmark specifying the lowest

acceptable limits. There is no recruitment where the candidate doesn't

produce a birth certificate. The organization takes due care that the age of

the recruitee is verified from the Panchayat (village local body) or the

municipal authority of the respective area . In the current year there were

121 recruits but only 109 actually joined as they were found to be above the

lower age limit i.e. above 18 yrs, 12 of them were rejected as their

certificates were not found to be in order.

2. The organization continuously evaluates itself viz- a- viz its own policies

with regards to human rights apart from internationally proclaimed human

rights. We have an explicit policy that ensures our contractors do not violate

the Child Labor statute. They are required to submit their reports under

various Labor laws and factory's act and also that they work in accordance

with the laid down working standards.

LABOR STANDARD

3. Our business not only upholds the labor standards set by ILO as a

statutory requirement but also considers them as an ethical issue for the

organization. The company has the strict policy that there shall be no

discrimination in respect of employment on occupation of extraneous and

irrelevant factors like caste, color, creed, sex and place of residence etc.

Merit is overriding criteria in employment as well as for promotion, with due

regard to seniority. The women workers are trained in the technical as well

as non technical aspects with due consideration to the appropriate

technology and skill right fit to the job.


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4. Our organization has highest regards for the laws relating to abolition of

child labor. We strictly follow the minimum age prescribed under Indian

Factories Act i.e. 18 years duly verified from their certificate before they are

lawfully employed. We also carry out survey of our vendors or customers and

do not deal with them if they employ or encourage Child Labor. On the other

hand, we have made special arrangement for the education of the work -

force by keeping them engaged in the extracurricular and sport activities and

they are encouraged to participate in in-house sports.

5. The Trade Union of our workmen has been got registered under the

appropriate law, at the initiative of management. While this has kept the

outside interference to minimum at the same time it has afforded the

legitimate and democratic body to our workforce, to negotiate with the

management on all the relevant issues. With the upcoming of twofold

collective bargaining and trade unions, the joint councils and quality circles

have been promoted. This has resulted in the Workers Participation in

Management and a cordial working environment.

ENVIRONMENT

Keeping our objectives and environment policy into consideration, we

continue to comply with all relevant environmental legislations and

regulations as applicable to our organization. Continuous efforts are made for

the prevention of pollution and protection of environment by conserving

natural resources such as water, petrol, diesel and raw material.

Innovative practices have been adopted to improve environmental

performance and have also catalyzed the induction of new and better

technology. Our objectives are reviewed and reset to improve upon our past

performance. Being an ISO certified organization( Environment Management

System ) it is our endeavor to get our system audited by the certifying

agency i.e. Bureau of Indian Standards who also carry out internal Audits to

ensure that we comply with the laid down procedures.

The following objectives have been achieved during the year:

6. Water pollution

Proper disposal of waste water generated from canteen which was earlier

directly going into open drains is now being re-treated through the Effluent

Treatment Plant (ETP). Thus the waste water is now treated and used for

gardening.


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7. Land Contamination

The company has taken measures for the prevention of land contamination

by minimizing the chances of spillage of Hydro Chloric Acid during the

process of shifting to dye house from the Hcl Storage tank. Precautions and

preventive measures are adopted while pumping the Hcl to overhead Hcl

storage tank with the aid of a mechanical pump manufactured especially for

this purpose. By adopting this measure we have been able to reduce the

spillage from 5% to 2%.

For safety and security, personnel handling Hcl are provided with personal

protection equipment (PPE) such as goggles for eye protection, special

gloves and shoes. To safeguard the workmen from acid burns which may be

caused by accidental fallout of Hcl, special showers have been established

near the working area.

8. Air Pollution Control

Air pollution is the major problem of any manufacturing concern. Our

organization aims at minimizing this problem by improving the technology, so

that the employee related and the environmental hazards are controlled and

at the same time prevented. For this, there is proper channel of measuring

the ambient air on regular basis. Following results have been achieved.

Pollutants

National Ambient Air

Quality

Standards(NAAQS)

1994

RESULTS

ACHIEVED

TEST

METHODS

USED

PM 500 g/m3372.4

mg/m3

IS : 11255 P -

1/3

SO2 120 g/m3 22.8 mg/m3IS : 11255 P-

2

NOX 120 g/m3 9.89 mg/m3

USEPA 40

CFR/CPCB

method

CO ppm 10.0 g/m3 19 mg/m3

KM-900 Hand

held

combustion

Analyses


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To reduce noise pollution, the machinery is upgraded/replaced and the noise

level is well within the permissible limit laid down under Factorys Act 1948.

Further to avoid any ill- effect due to air and noise pollution the workers have

been provided with facemasks and earplugs.

9. Chemical pollutant at Dye House

The chemical pollutant is the most hazardous one to the environment and to

the human life. In our organization, dyeing of cotton fibre involves

consumption of significant quantity of water, dyestuff, and auxiliary

chemicals, in thermal environment that generates a considerable amount of

liquid effluent, which effect the ecology. For this the organization has taken

following measures:

a. The unit has implemented a scheme on energy and water management by

introducing and using sophisticated process machinery with low M/L ratio so

as to reduce the quantity of effluent generation.

b. Environmental management schemes on the production, so as to reduce

the re-processing to a virtual zero level.

c. Partial recovery of water, energy and chemicals wherever possible, for

intra-process recycling / utilization.

d. Adaptation of suitable end of the pipe technology.

By introducing the above measures, we have achieved the following results

in our Effluent Treatment Plant:

ETP

INLET PARAMETER OUTLET PARAMETER

DILUTE(mg/l) CONCENTRATE(mg/l) DILUTE(mg/l) CONCENTRATE(mg/l)

COD 300-600 1000-1500 40-60 100-150

BOD 150-170 200-250 2-6 10-18


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CONCLUSION

After making this project we come to know more about these

industries [Vardhman, LSI, and winsome] we Mentally went these industries

by the sites to look their process and actives done by the industries. We saw

their management structure, production, co-ordination and controlling the

process. Each process is divided in a systematically manner. Due to these

activities the company gets good outputs.

It is situated in Punjab it is the national company. They have their

production in India itself. It is the cotton base industry. It also have the

branches in other states also like Nasik, pune, etc. it produce clothes, bed

sheets, woolen clothes. It produces new designs of clothes and very fine

work done in the production.


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References

"Vardhman Group History".Official website. 2011-06-21. Retrieved 2011-06-21.

"Vardhman Group Performance".Official website. 2011-06-21. Retrieved 2011-06-30.

Lsi Group History. Official websites. 2011-06-21.2011-06-21 Retrived 2011-06-30

Winsome group history. Officialwebsites. 2011-06-21.2011-06-21 Retri 2011-06-30

Winsome group performance.

Winsome group manufacturing products.
http://www.vardhman.com/about_history.asphttp://www.vardhman.com/investor_financialperformance.asphttp://www.vardhman.com/investor_financialperformance.asphttp://www.vardhman.com/about_history.asp

Documents

IV Project Report