Die Handgerätelinie OptiFlex ist kompromisslos auf Ihre Produktivitätssteigerung ausgelegt. Pistolen mit höchster Transfereffizienz und Steuerungen mit allen Optionen sichern Ihnen Einsparungen.

OptiFlex

Your global partner for high quality powder coating

Powder savings that blow you away! Save money and time!

Manual powder coating systems

Perfect ergonomics, high coating performance and reproducible results!

OptiFlex delivers measurable productivity and coating quality improvements!

Display PilotThree standard programs (flat parts, profiles and re-coating) and 20 customized programs are available via the Display Pilot

Improve productivity the comfortable way!

The OptiStar control module with DVC technology guarantees you accurate and reproducible coating results.

- Patented Digital Valve Control (DVC) technology for exact powder output- Clear visual display for direct access to all coating parameters:

high-voltage, current limitation, powder output, air volume, fluidizing regulation

- 3 pre-set programs for the most common coating solutions- 20 individual programs, customized to your needs- Display Pilot for easy access to the right coating program- Hose rinsing function for quicker color change

Save powderThe integrated 100 kV cascade delivers the highest transfer efficiency. This means more powder on the work piece, less powder in the reclaim system! The patented DVC technology ensures a precise and constant powder delivery and this results in a more uniform distribution and lay down of powder.

Quality always at its bestThe clear display makes it easy to find the optimal settings in every condition. Three pre-set programs give you the best performance on flat parts, profiles and re-coating. Advanced users can create other programs customized to their own needs.The result? Perfect coating quality, reproducible time after time!

OptiStar: ergonomic and intelligent

Fatigue-free coating with high transfer efficiency, that’s what the OptiSelect manual gun is designed for.

- Perfect transfer efficiency thanks to the 100 kV high performance cascade - Wide range of nozzles and extensions to ensure optimum penetration into any part geometry- Lightweight and ergonomic with integrated remote control to select the coating programme and to adjust the powder output- Quick-release powder hose connector for easier maintenance and cleaning - Compatible with metallic powders - Reduced maintenance costs thanks to the wear resistant design

Fatigue-free operationThe OptiSelect manual gun is perfectly balanced and weighs just 520 grams. You can work for longer, with more precision and experience less fatigue.

Perfection with any type of powderWhether using Standard or Metallic powders, the patented gun body and cascade design ensure the optimum results at all times.

Integrated remote control on manual gunKeep your eyes on the work piece, not on the control unit! With the remote control on the back of the OptiSelect, you select the right program. Even if the control module is out of your reach.

OptiSelect: lightweight and robust

SuperCorona® The optional SuperCorona® collects and neutralizes the free ions that would disturb the powder deposition on the object. This improves the

surface quality.

OptiFlex F OptiFlex B

If your production requires fre-quent and quick color changes, then we would recommend the OptiFlex B, which is designed to use the powder manufacturer’s original carton.

- Highest flexibility- Minimal color change times - For direct transport from the

original powder carton- Complete emptying of the

powder box thanks to the tilted vibrating base

- Integrated fluidization

If continuous use of the same powder over a long period of time is the bulk of your production sched - ule, then we would recommend the OptiFlex F with the 50-litre fluid- ized powder container.

- Ideal for large powder quantities- Compatible with all powder types - 50-litre powder container

with fluidization - Easy cleaning of the container

For continuous powder use For frequent color changes

OptiFlex S

Do you need to process, which are difficult to fluidize? OptiFlex S is your best choice!

- Unique agitator system - Processing of difficult-to-fluidize powders- Preventing the separation of powders - Processing of small quantities without any loss - Complete usage of remaining powder

For difficult-to-spray powders

Increase the productivity!The manual booths of the Classic series are versatile, flexible and high performing.

The upgrade solution- Its bracket can be mounted on any

powder booth- Takes the powder from fluidized

hoppers

OptiFlex W

OptiFlex F, B and S are available as well with two control modules and manual guns.

500 ml cup

If you need to process small batches of different parts, then your solution would be the OptiFlex L.

- Fluidized powder container- Up to 4 litres of powder- Removable powder container - Quick-release for easy cleaning

OptiFlex C OptiFlex L

For small quantities

If you need a solution for your labo-ratory tests or for small production runs, then the OptiFlex C, which features self-fluidizing 150ml and 500 ml application cups, would be the gun of choice.

- Perfectly suited for small powder quantities

- Self-fluidizing application cup- Processes powder quantities from

20 g to 250 g - Cleaning in a flash

For laboratory tests

ITW GemaYour global partner for high quality powder coating

Benefit from our knowledge based on more than 40 years of electrostatic powder coating experience.

From simple manual coating units to fully automated powder coating systems, we offer the best possible solution to satisfy all of our customers in different countries and in different market segments, customers who all have their own individual needs and requirements. Our worldwide network guarantees professional service anywhere, anytime!

ITW Gema is part of the ITW Finishing group. We make our customer’s products more durable and attractive. Our finishing experts create the technologies, processes and materials that regularly set the standard for the industry.

Our products and spare parts are developed and tested according to the highest international standards and are subject to constant quality controls ISO 9001 (ATEX, CE, FM).

The powder coating world of ITW Gema

ITW Gema GmbH reserves the right to make technical modifications without prior notice.MagicCompact, MagicCylinder, OptiFlex, OptiStar, OptiGun, OptiSelect, MagicControl, Opti-Control and OptiFlow are registered trade marks of ITW Gema GmbH. Illustration in this leaflet may contain optional equipment and does not show the standard configuration necessarily.

ITW Gema GmbH Mövenstrasse 17 CH-9015 St. Gallen / SwitzerlandPhone +41 (0)71 313 83 00 Fax +41 (0)71 313 83 83 Mail info@itwgema.ch Web www.itwgema.ch

Take advantage of the benefits of OptiFlex to power up your productivity! Save money and time!

Perfect ergonomicsWork quicker, longer and better.

Measurable powder savingsPowder savings that blow you away! Get your valuable powder on the object with uniform coating thickness.

Precise and stable powder deliveryTake advantage from the patented DVC (Digital Valve Control) technology.

Perfect and reproducible quality With your precious programs, coating results can be repeated at any time! Hit your top quality standards with every coating process. OptiFlexReliability and flexibility for twenty-first century powder coating.

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