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www.batchpur.de
TECHNICAL INNOVATION 2016
NEW DEVELOPMENT!
It’s the air that does it:Incredibly clean water and much less sludge!
SBR-Sewage Treatment Plantwith aerobic sludge stabilisation
Available from August 16
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This clean solution comes from batchpur:During aeration in all SBR plants, sludge particles enter in the clear water air lift pumps. Now, as the first supplier of small wastewater treatment plants, batchpur has the solution for this problem: With the European patent application ALC® technology (Air Lift Cleaning), the pump for clear water discharge is rinsed with purified wastewater and the sludge particles entering the system are transported back to pre-treatment. The subsequent clear water removal is finally free of sludge particles that have entered the system during aeration. An enormous advantage for plants with subsequent removal.
This technology has been extensively tested in the accredited test laboratory of the PIA. The cleaning performance is outstanding. This technology is available only with small sewage treatment plants from batchpur.
The saver system:Saves money • withsimpleretro-fitinstallation • on sludge disposal with sludge stabilisation • with minimal energy useThe sludge is stabilised aerobically (i.e. with air) in the Aero small treatment plant. This is an enormous advantage:
1. Because there are no more bad smells from the treatment plant caused by decomposition processes.
2. Because no more fermentation gases are generated, no corrosion is caused in the tanks – especially in existing concrete tanks. So your tank will last for a long time to come.
3. The sludge is stabilised with atmospheric oxygen, thus reducing the organic matter. This shrinks the volume of sludge considerably and means that sludge rarely needs to be disposed of.
Aero, with excellent cleaning performance in classes C, N and D. The standard model of the Aero system already includes class D: no extra cost if you ever have to meet cleaning class D requirements.
An inspired solution for renovations/modernisationWhether you have a round or straight-sided tank and/or container, with one, two, three chambers or more, and whether it’s made of concrete or plastic – Aero can be retro-fitted to every kind of tank that meet its requirements for e.g. water depth and volume. Retro-fitting is as easy as you can imagine: the Aero system does not require existing partition walls to be watertight – it is fitted to the partition wall, the aerators are placed in the chambers and the system is switched on. As simple as that!
Classes C, N, D included
Class P* available
Online access*
One-time maintenance*
Elimination of operator inspections*
Accessibility*
*Optionally at additional costs
Problem: Sludge particles in the air lift pump after aeration
Solution with ALC® technology: The sludge is pumped back in the pre-treatment
Result: Purified waste water in the clear water removal
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A tried-and-trusted system perfectedThe Aero SBR small sewage plant works with the SBR system (which has proved its worth for years) in the wastewater is treated in cycles. The new feature, however, is that there is no loading, so less energy is required and the old separated sludge storage is missed out as a step in the process. Instead, the sludge is also aerated and reduced. This considerably shrinks the volume of sludge, meaning that sludge only rarely has to be handled and disposed of, drastically. Thereby, operating costs will decline sigificanty.
FillingThe influent is piped into the Aero SBR plant.
AeratingBoth the wastewater and the sludge are aerated. Atmospheric oxy-gen is introduced to the bacteria in little bubbles of air via energy-optimised membranes. The currents created enable perfect mixing with high throughput speeds.
Settling phaseAfter biological cleaning with the bacteria has been completed, the so-called settling phase begins. In this settling phase, the cleaned effluent separates from the biological sludge.
Cleaning the air lift pump with ALC®
A zone of clear, purified wastewater begins to form in the upper levels shortly after the settling phase has begun, and this is when the ALC® process swings into action. A second air lift pump is used to propel purified wastewater through the piping system of the air lift system for clear water removal, removing the particles of sludge deposited in the pipe system during the purification process and thus cleaning this pipe system.
Clear water removalOnce the settling phase has finished, the clear wastewater is remo-ved. A wear-free air lift pump is used to remove the clear, purified effluent from the upper levels into the soakaway or a watercourse.
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Stateoftheartcontrols*withmeasurablebenefitsAero small sewage treatment plants are characterised by a newly designed intelligent easy...con control unit module. The whole construction is high quality. All connecting adapter are made of stainless steel and can be replaced quickly and easily in a service-friendly manner.
The advantages of the new control unit at a glance:
• sensationally low energy consumption in standby mode of 1 watt
• illuminated display with graphic presentation
• comfortable 6 button controls for easy use
• USB connection for simple software updates
• Electronic user manual which can be access as standard via the display, the USB interface or optionally online
* This brochure describes the model fitted with the easy...con control system.
Super silent air distributor system with long service lifeWhat distinguishes the sophisticated but cost-saving differences of batchput plants from others?
• 90 % less energy consumption in the air distribution system: Aero plants operate in the Airstep air distribution system with stepped motors and not solenoid valves. Solenoid valves have the disadvantage that during opening they must be constantly supplied with energy. This means for you as a consumer, for example, that the solenoid valve must be powered throughout the aeration time. Usually between 10-15 watts. The calculation is quite a simple one: For the same period the Aero stepped motor system requires less than 10 %.
• Super silent technology: Solenoid valves cause a typical noise with each gear change. Stepper motors are barely audible. Gentle technology which goes easy on the material.
• Well-designed technology: The stepper motors in the Airstep system are made of high quality material and being reversible can therefore be easily replaced when necessary.
10 - 15 W
Clear step ahead in technology.
In focus:
common solenoid valves-technology
1 W Aero airstep-technology
- 90%
NEW
157
93
147
37,51
5
Clear step ahead in technology.
= real quality!
Easy to assemble and maintain on the long term ...• In the event of any failure with a easy...con control with Internet connection the
customer service can immediately check from the office and if necessary rectify the problem inexpensively in this way. If there is a fault, the causes can usually be diagnosed and the service technician has a clear picture of the action or spare parts that are needed and can work efficiently on site.
Responsible and farsighted choice of materials and design• Aero small sewage treatment plants are designed and manufactured with care and
foresight. These are fine technical details that are born from the commitment to sustainability and performance, such as quality, durable material of the individual components, production in accordance with high levels of industry standards, glued or welded joints in plastic pipes and sockets instead of using quick-fit joints etc. As a consumer you will realize these benefits as the plant ages. It is then that the individual components from Aero can be fitted and replaced quickly and economically. Aero is the small sewage treatment plant that thinks about the next generation.
Aero performs better and is more economical!
The results were tested under identical conditions on an objective test field.
energy consumption per year per inhabitant
(kWh/(EW*a)
**Source of the information: Journal “wwt“, issue 6/2007
Fixed bed
plants*
Fluidized bed
plant*
SBR-plants* Aero
plants**
Yourprofitbysavingenergy
** calculated from 27 weeks of “EN 12566 part 3 testing”; test not completed at time of going to press
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Aero Tanks
A new high-quality processed plastic container is now available for the Aeo small sewage treatment plant. Sustainability comes first also here:
• High-quality material
• Best processing: Welded or rotated
• Tested in Germany: DIBt-certificates C
• Precisely dimensioned: Available in three sizes
With all components and extension modules.
PE tank suitable for a 6 persons Aero system
Concrete container suitable for a 4-50
persons Aero system
*application made at German Institute for Construction
Technology ( DIBt)
*application made at German Institute for Construction Technology ( DIBt)
Concrete Container
Clarification containers from concrete are absolutely watertight. A high concrete quality in combination with modern manufacturing technology guarantees a quality product meeting all requirements of the sewage treatment:
• stable form
• buoyancy-safe
• quick and easy assembly
With all building supervisory
authoritycertificatesfornewbui
lding
and modernisation for
cleaning classes C*, N*and D*
optionally class P
Buoyancy-proof
Suitable for ground-
water installation
PE tank suitable for a 4-8 persons Aero system
Grizzly PE tank suitable for a 4, 8 and 16 EW persons Aero system
PE-ContainerWith all building supervisory
authoritycertificatesfornewbui
lding
and modernisation for
cleaning classes C*, N*and D*
optionally class P
Our tank models – solutions to meet your needs
Suitable for ground-
water installationHand-welded
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®
... always in contact! Optionally you can communicate with the easy...con-control with your Aero plant via the Internet. With easy...con you can check at any time far away from the plant on the PC, laptop or via Smart-phone, if your small sewage treatment plant is running. easy...con processes the data for HTML and can be called-up via your Internet browser. You will not need any software installation and no special operating system. That is state of the art.
... even less trouble!No need for operator inspections with easy...con.
... only 1 service per year! Regulations require small sewage treatment plants in discharge class C to be serviced twice a year. However, under a DIBt concession for classes C + N, you will only require 1 service per year with optional easy...con remote monitoring.
... always higheffiency through valuable data!easy...con provides uniquely good data for analysis via the Aero plant: the easy...con control system is designed to fully register everything that happens in the plant in detail. You will have access to precise information about the purification process and operation of the treatment plant at all times. You will find it very easy to keep the operations log required by law: maintain, store and print out everything directly from your PC.
... Operating individually – central administration!Associations and owner organisations can now manage all Aero plants from a central office. The efforts for documentation and administration are enormously simplified and the costs stay low. In this way responsibility can be assumed.
... The service technician is informed and can act! Every Aero plant with easy...con can be controlled. Remote servicing and uploading of batchpur updates is effectively possible at all times. Service work and test runs of the Aero plants can also be carried out within the framework of a servicing contract during the absence of the residents. Making appointments will be enormously easy and can be planned for normal business hours. This will be a real service to the customer.
... always safe regarding costs!Due to the remote monitoring of the data, the maintenance company - with your consent - can regulate your small sewage treatment plant in the event of a fault, depending on the type of control unit without being on-site. Travel is unnecessary and you will have less costs. Another advantage is: With your permission your service technician can have access to the control unit of the plant also if it is installed inside your house. He can check the parameters of the plant or maintenance the system by granting authorised access. This saves you travel time, „lost holidays“ and money.
More comfort. Lower costs. Consistently fair.
Fulfilobligations. Enjoy flexibility.
Online access
Aero Online access
At additional cost
Advantages and facts
NEW: Accessability possible!
Note: This brochure describes the easy...con control systems. This control system is available as an option (surcharge applies). The standard package includes the basic control system with a 2-line display and no expansion options.An application has been made to the DIBt for the building control dispensations for classes C, N and D mentioned in this brochure.
High-quality standard configuration SeriesOption (Add. costs)
High-quality materials
Wear-proof air lift pumps
Cleaning classes C, N and D included (without additional costs)
Cleaning class P with phosphate-elimination
ALC®-technology
Sludge stabilisation prevents fermentation gases + corrosion
Proven low operating costs
Can be upgraded very easy and clean
No pumps in the waste water; therefore no blocking and wear of pumps in the small sewage treatment plant
Only lasting and high-quality plastic and stainless stainless steel parts inside and outside of the sewage treatment plant container
Compressed air lift pump of industrial standard (No pushed-in HT-tubes)
Low-noise energy-saving ”airstep“ stepped motors which show virtually no wear and tear.
Electronic operation diary
USB interface
Modem interface
Modem
Online portal easy...con for remote monitoring
No need for operator inspection in classes C+N+D with easy...con remote monitoring
Maintenance required just once rather than twice in classes C+N with easy...con remote monitoring
Barrier-free small sewage treatment plant with easy...con remote monitoring
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Pictures and picture rights: © batchpur GmbH & Co.KG, © stockfotos: [email protected], [email protected], [email protected], [email protected], Andrey [email protected], [email protected], [email protected], Denys [email protected], Alex [email protected] 04.2016. Technical changes reserved.
batchpur GmbH & Co KGWahlbacher Hof 1 57234 Wilnsdorf
Tele. +49 2739 4109 Fax: +49 2739 892569
[email protected] www.batchpur.com
