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Product Brochure

“The essence of quality”

PRATLEY products and ‘P’NUTS are distributed exclusively in the UK by:

Cable Connectors Ltd

NEWSee page 6

Aluminium Alloy (Corrosion Resistant)

IP68 CableJunction Box (Supplied with unique built-in glands & waterproofing shrouds)

Note: End connectors shown in photograph arepurchased separately

Features and benefits –

• Unique built-in glands

• For use with armoured cable

• Easily convertible for unarmoured cable with aPratley Compression Conversion Kit

• Epoxy coated, lightweight & impact resistant

• Re-enterable

• Glands provide earth continuity

• Integral earthing boss

• Lid sealed with gasket and four captive stainlesssteel screws

• Range of configurations & sizes

• Accessories available (see page 5)

• Suitable for Din Rail mountingBox Size Description Part No.

0 2 Way 20mm Entry 080410 3 Way 20mm Entry 080420 4 Way 20mm Entry 080431 2 Way 25mm Entry 080441 3 Way 25mm Entry 080451 4 Way 25mm Entry 080462 2 Way 32mm Entry 080472 3 Way 32mm Entry 080482 4 Way 32mm Entry 080491 3 Way Y Box 25mm 090561 4 Way H Box 25mm 09057

See back page for size selection chart

Box No. No. 0 No. 1 No. 2 No. 1 PE

A Over 2 Entries 117.0mm 131.5mm 168.0mm 129.5mmB Outer Dia. of Box 87.5mm 105.5mm 133.0mm 107.0mmC Lug Centres 98.5mm 124.0mm 147.3mm 124.0mmD Inner Dia. of Box 83.4mm 101.0mm 128.0mm 102.5mmE Internal Depth 41.7mm 45.0mm 54.0mm 45.0mmF Overall Height 54.0mm 58.6mm 71.5mm 58.6mmG Entry Thread M20 x 1.5P M25 x 1.5P M32 x 1.5P M25 x 1.5PH Lug Co-ordinates 24.63 31.0 36.8 16.0I Lug Co-ordinates 42.65 53.7 63.8 60.0

EExe/n∏ T6 ATEXEzee-Fit (Non-corrosive)

IP68 CableJunction Box(Supplied with unique built-in glands & waterproofing shrouds)Note: End connectors shown in photograph arepurchased separately

Features and benefits –

• Unique built-in glands

• For use with armoured cable

• Easily convertible for unarmoured cable with aPratley Compression Conversion Kit

• Surface or underground installation

• Re-enterable

• Made from a tough reinforced plastic

• Encapsulated copper rods provide earth continuity

• Integral earthing boss

• Lid sealed with built in gasket and four captivestainless steel screws

• Accessories available (see page 5)

• Suitable for Din Rail mounting

• See-through Polycarbonate lid available

Box Size Description Part No.

0 2 Way 20mm Entry 560220 3 Way 20mm Entry 560230 4 Way 20mm Entry 560241 2 Way 25mm Entry 560251 3 Way 25mm Entry 560261 4 Way 25mm Entry 560272 2 Way 32mm Entry 560282 3 Way 32mm Entry 560292 4 Way 32mm Entry 560303 2 Way 40mm Entry 560313 3 Way 40mm Entry 560323 4 Way 40mm Entry 560334 2 Way 50mm Entry 560344 3 Way 50mm Entry 560354 4 Way 50mm Entry 560361 3 Way Y Box 25mm 560532 3 Way Y Box 32mm 560633 3 Way Y Box 40mm 560652 4 Way H Box 32mm 73564

See back page for size selection chart

Ex e/n EZEE-FIT JUNCTION BOX DIMENSIONSRIGHT ANGLE ENTRY BOX

A B C D E H I J PCD L M P R SSIZE Entry Across Overall Height Internal Internal Depth Bore Lid Trapped Earth Rail

Thread Entries STD Lid PC Lid Dia. STD Lid PC Lid Height Stud Hole Length

0 20 x 1.5P 144.8 62.0 75.0 89.0 46.5 67.1 18.2 12.6 26.0 109.0 18.2 M4 x 6.0 80.0 22.5 48.51 25 x 1.5P 169.4 75.6 84.0 98.0 49.9 73.2 21.6 15.7 28.6 118.0 21.6 M4 x 6.0 80.0 25.4 53.12 32 x 1.5P 201.8 104.4 98.2 123.0 76.6 85.2 26.3 20.4 47.9 145.0 26.3 M6 x 8.0 108.0 31.8 65.13 40 x 1.5P 271.0 132.9 133.0 175.4 110.1 115.3 33.8 26.3 69.2 196.0 33.8 M8 x 8.0 150.0 47.6 85.74 50 x 2.0P 323.6 145.2 145.3 224.7 119.2 125.5 36.1 34.7 70.6 248.5 39.2 M8 x 8.0 150.0 60.3 108.7

EExe/n∏ T6 ATEXKlik-Lok (Non-Corrosive)

IP68 Cable Junction BoxIntroducing the new Klik-Lok Box from Pratley. Fortotal versatility in a junction box. Allows for up to five20mm entries in one box.

Just “Klik-’n-Lok”!Features and benefits –

• Patented Klik-Lok Lid (no screws) ensures quick& easy access

• Ensures even pressure on sealing gasket to givecorrect alignment of lid to base

• Legal compliance - needs tool to open

• Made from a tough impact resistant material

• Patented reversable connector rail for standardor Din Rail connections

• Patented earthing harness ensures continuitybetween all five entries

• Five-way box with two open entries

• High domed lid allows plenty of space to work

• Four raised mounting feet ensures securesurface fixing

Box Size Description Part No.

BLACK LID1 2-5 Way 20mm Entry 57273

CLEAR LID1 2-5 Way 20mm Entry 57274

DIMENSIONS – KLIK-LOK® JUNCTION BOX

A Outer Diameter of Box 119.5mmB Internal Diameter of Box 99mmC Internal Depth 47.6mmD Overall Height of Box 86.5mmE Entry Thread M20 x 1.5PF Mounting Lug Centres 87mmG Base Width 97mm (Square)

Standard or Inverted Brass Terminal RailPatented cracked terminal rail allows easy fitting of wiresinto connectors.

Klik-Lok® Box fitted with Inverted Brass Terminal RailIllustration shows inverted terminal rail and fitting of Pratleynoin-sparkling end connectors with insulating sleeves. Theinverted rail also facilitates earthing continuity with thebottom entry.

SAFETY NOTE: End connectors not for use in EX e (Zone 1) locations.

Standard method Inverted method

Size Part No.

0 578001 578012 578023 578034 57804

AccessoriesEnd Connectors & Insulating Sleeves for Pratley Aluminium Alloy & Ezee-Fit BoxesTo obtain the correct connectorsize, the cable cores must notexceed capacity shown for eachconnector. For example:- 6mm3 core SWA in a 3 way box wouldneed 6mm x 3 cores = 18mm foreach connection. Three No, 2connections would be requiredas the No. 2 connection has acapacity of 32mm.

Compression Conversion KitsWhere unarmoured cable is required. The kits are easilyfitted to the boxes without affecting the IP68 seal.

For Aluminium Alloy Boxes

Reducing Glands & Shrouds The entries of larger boxes may be adapted for smallercable by using a reducing gland and shroud.

For Aluminium Alloy Boxes For Ezee Fit Boxes

Tufflon Blanking Plugs for Pratley Aluminium Alloy & Ezee-Fit Boxes IP68Provided for use on entries not required or may berequired later, without affecting the IP68 watertight seal.

Size Part No.

1-0 11062/351112-0 11063/352112-1 11064/35211

Size Part No.

1-0 58100/351112-0 58200/352112-1 58210/352113-0 58300/353103-1 58310/353103-2 58320/353114-0 58400/354104-1 58410/354104-2 58420/354114-3 58430/35411

Size Cable Range Part No.

Min MaxOXS 3.0mm 6.0mm 67074OS 6.0mm 9.4mm 67075OL 9.5mm 12.6mm 670821S 12.7mm 14.3mm 670761L 14.4mm 15.7mm 670832S 15.8mm 17.3mm 670772L 17.4mm 20.4mm 67084

For Ezee Fit Boxes

Size Capacity Part No.

2 32mm 18110/193 70mm 18111/204 105mm 18112/215 140mm 18113/226 280mm 18114/23

Size Cable Range Part No.

Min MaxOXS 3.0mm 6.0mm 62000OS 6.0mm 9.4mm 62001OL 9.5mm 12.6mm 620021 12.7mm 15.7mm 620112 15.8mm 17.3mm 620212L 17.4mm 20.4mm 620223S 20.5mm 23.3mm 620313L 23.4mm 26.3mm 620324S 26.4mm 30.6mm 620414L 30.7mm 34.7mm 62042

Change the way you Terminate and Earth SWA Glands Forever!P-NUTS Earth NutsTM speed up the installation ofcable glands by replacing the earth tag and lock nutto provide a high integrity earth connection.

• The unique cutting teeth of the earth nut bite intobox wall, enabling gland to be tightened with onetool from outside

• No extra drilling required which saves time anddoesn't compromise enclosure IP rating

• Facilitates a direct connection for protectiveearthing

• Grub screw secures nut to gland ensuringcontinuity especially when used with plasticenclosures even if box becomes damaged.

• Nut can be reversed with smooth side to enclosurewall and tightened from inside where required

• May be used with a lock ring for direct earth con-nection to metal conduit in place of coupler & bush

• Gives greater confidence in using armour as aprotective conductor

• Solid Brass construction for use with plastic andmetal enclosures and with any metal cable gland.

Supplied with:- Grub Screw, Screw /Washer*Allen Key supplied with 20mm & 25mm

NEWMade in Britain

* Tested to 10.4.2 of BS EN50262

Shown in use . . .

Earth Tag & Lock Nut Method

New P-NUTS Earth Nut Method

Part No. Description Part Qty.

Pen 20 20mm Earth Nut 10Pen 25 25mm Earth Nut 10Pen 32 32mm Earth Nut 4Pen 40 40mm Earth Nut 2Pen 50 50mm Earth Nut 2Pen 63 63mm Earth Nut 1Pen 75 75mm Earth Nut 1

To suit common conductor sizes

GLAND SELECTION CHART – PRATLEY ENVIROGLANDGland size 0 1 2 3 4 5 6 7Catalogue No. 32000 32001 32002 32003 32004 32005 32006 32007

Min 12.6 15.7 20.4 26.3 34.7 43.3 55.8 67.5Man 8.5 12.6 15.7 20.4 26.3 34.7 43.3 55.8Min 18.6 22.0 27.3 33.5 43.2 53.5 67.2 79.0Man 12.6 15.4 22.0 24.3 33.5 43.2 53.5 67.2

ENVIROGLAND RANGE . . .

GLAND SELECTION CHART – ENVIRO COMPRESSIONGland size 00 0s 0 1 2 3 4 5 6 7Catalogue No. 32109 32108 32100 32101 32102 32103 32104 32105 32106 32107

Cable Dia. Min 4.0 4.0 8.0 12.6 15.7 20.4 26.3 34.7 43.3 55.8Range Man 8.0 8.0 12.6 15.7 20.4 26.3 34.7 43.3 55.8 67.5

Diameterover cablebeddingOverallcablediameter

Features and benefits – For full specification contact sales office.

• Ultra tough – “WILL NOT CRACK” when tightening

• High tensile brass internal components

• Glands are dual certified for use on all Ex e and Ex d group II A and II B apparatus

• IP68 rated

• Accessories available

Size Code

0 75005 1.0-1.5 T&E1 75006 2.5 T&E2 75007 4.0-6.0 T&E

EExe

EExe/d

IP Seal Tufflon Compression GlandTufflon Glands are tough and chemical resistant and will not jump threads

Fitted with flat twin earth bush

Box Size Selection ChartThe following chart is for guidance only as cable sizes may vary

Allum Alloy, Ezee Fit, EExe, Boxes for SWA/PVC Cable

Pratley Products and ‘P’-Nuts are distributed exclusively in the UK by:

Cable Connectors LtdUnit 11 . Martlets Way . Goring Business Park . Goring-by-Sea . Worthing . Sussex . BN12 4HF

Tel: 01903 249044 . Fax: 01903 249055Email: sales@cable-connectors.co.uk . Web: www.cable-connectors.co.uk

Cable Size No. of Cores Box Size Max. Bedding Dia.(Hole Ø in box entry)

1.5mm2 2, 3, 4, 5, 7 0 12.6mm12 1 15.7mm19 2 20.4mm

27, 37 3 26.3mm2.5mm2 2, 3, 4, 5 0 12.6mm

7 1 15.7mm12 2 20.4mm

19, 27 3 26.3mm37 4 34.7mm

4mm2 2, 3, 4 0 12.6mm5, 7 1 15.7mm

12, 19 3 26.3mm27 4 34.7mm37 5 43.3mm

6mm2 2 0 12.6mm3, 4, 5 1 15.7mm

7 2 20.4mm10mm2 2, 3 1 15.7mm

4 2 20.4mm16mm2 2 1 15.7mm

3, 4 2 20.4mm25mm2 2 1 15.7mm

3 2 20.4mm4 3 26.3mm

35mm2 2 2 20.4mm3, 4 3 26.3mm

50mm2 2 2 20.4mm3 3 26.3mm4 4 34.7mm

70mm2 3, 4 4 20.4mm95mm2 3 4 34.7mm

4 5 43.3mm120mm2 3 4 34.7mm

4 5 43.3mm