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Italian EU Presidency & 130th anniversary of the Terni steelworks' foundation
CCMI Bureau extraordinary meetingCastel Romano 9.10.2014
Stage in our 50‐year history
Widening specialist competencies and
presence in international markets for
energy and oil & gas sectors
RINA acquires 50,5% of CSM
Stage in our 50‐year history
CSM at a glance
CHINA Since September 2014 CSM is present in China
Human resources evolution
Human resources
Total = 258
Year 2013
Piena scala ‐ impianto pilota Business lines
Oil & Gas
Energy
Trasportation
Aerospace and Defence
Steel
Waste Valorization
Skills and Services
New products development, quality improvement (C-steels, microalloyed, stainlesssteels and special alloys, superalloys, light alloys, intermetallic alloys, ceramics)
Material performances (steels, special alloys and ceramics) for high temperaturecomponents
Advanced technologies for foundry - Primary and Secondary Melting Plants & metalpowders productionNear net shape technologies (ALM, Investment Castingt production )
Materials’manufacturing processes (liquid/solid cycles, hot and cold transformationtreatments) Production Roadmap
Transformation processes &technologiesfrom semi-product to component (hot&cold forming,welding, joining)
Structural integrity & reliability of components and systems operating in criticalconditions
Development and qualification of critical components by numerical simulation andfull scale testing validation
Environmental technologies for by-products industrial valorization and energyrecovery (Waste to Energy)
Product and process simulation - Multi-scale modelling by commercial and customized software (CFD and FEM) Automation and process control
Combustion technologies - Testing Station for Combustion processes for gaseousfuels. Emission reduction and energy recovery for industrial applications
Surface engineering and coating technologies (Physical Vapour Deposition, High Velocity Oxy Fuel, Controlled Atmosphere Plasma Spray )
Skills and Services
Principal Clients
200 CSM patents
CSM Approach for Research & innovation
RESEARCHRESEARCH DEVELOPMENTDEVELOPMENT INDUSTRIALAPPLICATIONINDUSTRIALAPPLICATION
1 2 3 4 5 6 7 8 9TRL
Idea Conceiving
Idea application
Idea Developing Prototype/ Demo Development Demo &
Performance
Development & Engineering Mature
Product & Processes
RTO Academy
Industry
CSM in Europe
and H2020
Leadership in Europe
RINA
RINA is the first European private Group in terms of
funded projects in the7th Framework Programme
108 Projectsin FP7
Spire
c box!Magix box!
CHEMICALSCHEMICALSCEMENTCEMENT
CERAMICSCERAMICS
STEELSTEEL
METALSMETALS
MINERALSMINERALS
ENGINEERINGENGINEERING
WATERWATER
Cross-sectorial and Value Chain Life Cycle
THE SYSTEMIC APPROACH…THE SYSTEMIC APPROACH…
From raw resources to the end user industries = the value chain
From research to demonstrations and market = the innovation chain
From the big to small and medium enterprises = the industrial chain
… to outpace the other regions… to outpace the other regions
OUR OFFER for EUROPEOUR OFFER for EUROPE
+100members+100members
8sectors
8sectors
+450Kenterprises (+ SMEs)
+450Kenterprises (+ SMEs)
+6.8Memployees+6.8Memployees
+1,600bn €turnover
+1,600bn €turnover
20%EU economy
20%EU economy
1.5bn €company
investments
1.5bn €company
investments
GROWTHGROWTH
RESOURCESRESOURCES
+19EU countries
+19EU countries
+40RTOs+40RTOs
Steel Master
The Steelmaster - Background
The Steelmaster is an yearly course aimed at managers, technical staff, white collar workers, trade union officials, consultant and experts, connected with the steel industry. It has now reached its eighteen edition.
Since 1997 the Steelmaster is organised with the support of Federacciai (Italian Steel Producers Association)
The Steelmaster - Modules
22
Examples of CSM activities
23
24 24
25
Examples of CSM Special Labs & Competences
26
CSM Special Labs & Competences
• Nano and micro-scale Labs (TEM)
JEOL 3200FS – HR - Resolution 0,19 nm & ’ phase in Ni base alloy
• Use of Transmission Electron Microscopy (TEM) to characterize materials
• Identification of microstructural constituents (e.g. upper/lower Bainite)
• Size, morphology, crystal structure and topology of phases
• Effect of thermo-mechanical treatments on the microstructure (coherent/incoherent precipitation, dislocation density, etc.)
• Orientation relationships (precipitate/matrix, grain/grain)
27
CSM Labs & Competences
Medium scale Labs
Creep Testing LabPipe Circumferentially Tensile Test Nytrogen chambers for proof ring devices
• Ceramic Lab• Welding &Joining & NDT • Surface Treatment & Corrosion Protection• Special Steel Simulation Cycles • Magnetic Measurement • Refractory
• Mechanical Testing• Electrochemistry and Corrosion • Metallography• Analytical Chemistry • Special Tests for Oil &Gas• Tribology
Evaluation of the behavior of metallic materials and components by means of conventional andinnovative testing dedicated laboratories. Tests can be carried out simulating service life environment
28
CSM Special Labs & Competences
Special Coatings Labs
HVOF coated gears PTA coating on plug tool Thermal spray coating HVOF Facility
Customized process/product systems for specific operating conditions. Thick (up to 15 mm), and thin coatings.
Wear resistant coatings, Corrosion resistance coatings, Thermal barriers, “Functional” coatings
Controlled Atmosphere Plasma Spray (CAPS)
Plasma Transferred Arc (PTA)
High Velocity Oxy Fuel (HVOF)
Physical Vapour Deposition (PVD)
Pack Cemetation
2929
Site: Castel Romano (RM)
Full scale Testing
Simulator of Mechanical Damage for pipelines on & off-shore
Testing in both static and dynamic conditions (max impact speed 6 m/s)Use of internal pressure (300 bar max, filled by water)Real excavator toothDiameters range: 12” - 54”
30
CSM Special Labs & Competences
Melting Technologies & Investment Casting Prototyping Line
Ceramic Shell Casting for vertical roller mill (50 kg)Solid fraction during solidification
aircraft turbine blade
Plants related to the melting technologies and chemical metallurgy allow CSM to manage the entire cycle linked to the production of ingots and investment casting components.• Primary and Secondary melting facilities• Investment Casting line
• Centre for Rapid Prototyping ALM (Stereolithography)• Presses for injection wax models• Ceramic shells forming line
31