It is in our DNA to Cross Industry Benchmarksshakunpolymers.com/wp-content/uploads/2015/09/Shakun-Product... · NBR 13248 High Line Speed Insulation for building wires ZHFR-1700 12

It is in our DNA to Cross Industry Benchmarks

Driven by Trust, Powered by Quality...

Shakun is one of the global leaders in the field of compounding for the Wire & Cable market.

Established in 1991, there has been a consistent focus on quality and product improvement making it a market leader in many of its products.

Shakun has three manufacturing facilities in India with a total installed capacity of 36,000 MT. The plants are equipped with modern compounding lines that give a high degree of flexibility in addressing the market. A strong R&D base has ensured a line of products that are a notch above the competition in terms of technical excellence and meeting customer specifications.

A strong customer base worldwide and a responsive marketing network helps Shakun understand and come up with appropriate cable application compounds. Vertical integration allows quick response to prototype requests, and offers a choice of product selection. Uncompromising quality, consistent performance, safe production practices and a holistic service infrastructure has helped the company export over 60% of its output.

Today Shakun stands tall matching international standards of excellence. The endeavour is towards high quality products with emphasis on new innovative products, new applications and a truly global business. For Shakun the horizons are ever expanding.

ECOTEK Zero Halogen Flame Retardant Compounds (THERMOPLASTIC)

General Product Description

ApplicableSpecifications

TensileStrength(MPa)

Elonga-tion(%)

OxygenIndex(%)

Temp.Index

O( C)

Density(g/cc)

MFIO

(@ 160 [email protected] Kg)

Hardness(Shore-D)

% Hot Deformation

O@ 90 C

Grade

14 34 1.44 48220 280 825

O@ 80 C

ZHFR-3400

TI 6 & TI 7EN 50363-7

IEC 60332-1 & 2NBR 13248

General purpose Insulation with good

mechanical properties

12 36 1.45 47220 >300 7 30ZHFR-8600General Purpose

Sheathing Compound.

LTS 1, 3 & 4 BS 7655

VDE 0207 Pt.24 HM2 & HM4

IEC 60332-1/2

13 35 1.44 48225 310 7 24ZHFR-8800H

Sheathing Compoundwith good Water Resistant

& Fire performance properties meeting IEC 60332-3, Cat C

VDE 0207 Pt.24 HM2, HM4

VDE 0250 Pt.215 HM5 LTS 1, 3 & 4

BS 7655IEC 60332-3, Cat C

13 36 1.45 48230 320 7 20ZHFR-2222Excellent Crack /

Water Resistance Sheathing / Jacketing Compound

LTS 1, 3 & 4 BS 7655HM2 & HM4

VDE 0207 Pt. 24IEC 60332-3, Cat C

Grade 90 BS EN 50290-2-27

12 33 1.46 45180 270 838

O@ 80 CZHFR-3500H

TI 6 & TI 7EN 50363-7

IEC 60332-1 & 2NBR 13248

High Line Speed Insulation for building wires

12 34 1.45 51200 280 5 32ZHFR-1700General purpose

Sheathing & for innersheath of armoured cables

SHF1 IEC 60092-359LTS 1, 2 & 3

BS 7655IEC 60332-1 / 2

13 40 1.50 50175 >350 6 25ZHFR-4500High Oxygen Index &

Temperature index compound for Drop wire applications

IEC 60332-1 / 2IEC 60332-3, Cat C

13 40 1.50 48220 350 8 20ZHFR-4200

Insulation & Sheathing Compound for Small Size

Cable with Superior Fire Performance

LTS 1, 3 & 4 BS 7655 HM2 & HM4

VDE 0207 Pt. 24IEC 60332-1/2

IEC 60332-3, Cat C

14 36 1.50 52180 >350 4 20ZHFR-4400

High Performance Insulation & Sheathing Grade meeting Stringent Fire Test as per

UL Standard

LTS 1, 3 & 4 BS 7655VDE 0207 Pt. 24IEC 60332-1/2

IEC 60332-3, Cat C

10 35 1.42 40300 280 1240

O@ 80 CZHFR-35 F

Flexible Insulation / Sheathing Compound for Power &

Telecommunication Cables

EN 50363-7 TI 6EN-50363-8 TM 7IEC 60332-1 & 2

10 50 1.65 50160 >300 - -ZHFR-BF 30Filler and Bedding

Compound BS 6724

SHAKUN POLYMERS LIMITED




Elonga-tion(%)

OxygenIndex(%)

Density(g/cc)

% Hot Deformation

O@ 80 CGrade

17 32 1.31400 ±20-EXP-05/21 IEC 60332-1Flame Retardant PE Compound

Oil Resistance O

@ 70 C 6 Hrs (%)

Hardness(Shore-D)

56

MFIO(@ 160 C

@21.6 Kg)

7

8.5 32 1.40240 -33 ZHFR-44 FEN 50363-7 TI 6

EN-50363-8 TM 7 IEC 60332-1 & 2

Flexible Compound for Zip cord cable 3810

ECOTEK Zero Halogen Flame Retardant Compounds (New Launches in THERMOPLASTIC)

14 32 1.44200 -20ZHFR - 6002XL

BS 7211 &BS 50525-3-41EI5 EN 50363-5 HJ1 & HJ3 VDE

HF 90 IEC 60092/351

Silane Grafted Insulation / Sheathing Grade

with good Electrical & Physical properties

48




Elonga-tion(%)

OxygenIndex(%)

Density(g/cc)

% HotDeformation

O@ 100 C

GradeOil Resistance

O@ 100 C 24 Hrs (%)

Hardness(Shore-D)

MFIO

(@ 190 [email protected] Kg)

-

12 31 1.42170 -25ZHFR - 7000XL

BS 7211 & BS 50525-3-41 EI5 EN 50363-5

HF 90 IEC 60092/351

High Line Speed Insulation / Sheathing Compound 48-

14 31 1.42180 ±3024ZHFR - 5300XLSHF2 IEC 60092-359 EM 8 EN 50363-6

Zero Halogen Flame Retardant Oil Resistance Cross-linkable

Sheathing Compound 55-

ECOTEK Zero Halogen Flame Retardant Compounds (CROSS-LINKABLE)





Elonga-tion(%)

LOI(%)

Density(g/cc)

% Hot Deformation

O@ 90 CGrade

15 32 1.57230 -20SPL-FRLS-31IEC 60502 ST2

IS 5831

Low Smoke, Low Halogen Flame Retardant Compound for Sheathing Applications

Oil Resistance O

@ 70 C 4 Hrs (%)

Hardness(Shore-A)

90

Smoke Density

Rating (%)

55

14 37 1.56210 -20SPL-FRLS-38IEC 60332-3

IEC 60502 ST2 IS 5831

Low Smoke, Low Halogen, High Flame Retardant

Compound for Sheathing / Jacketing Applications

9054

14 32 1.57210 -36SPL-FRLS-44IEC 60332-3 Cat C

IEC 60502 ST2 IS 5831

Low Smoke, Low Halogen, Flame Retardant Compound for Sheathing / Jacketing

Applications where SDR<50% is required

91<50

15.5 33 1.54240 ±30 31SPL-FRLS-206IEC 60502Type ST2IS 5831

Oil Resistance Flame Retardant Jacketing / Sheathing

Compound9053

16 29 1.45300 ±30 -SPL-FRLS-TM 53BSEN 50290-2-22

Type TM 53

Oil Resistance Flame RetardantJacketing / Sheathing

Compound (RoHS Compliance)8552

14 40 1.60225 -24SPL-FRLS-40IEC 60332-3

IEC 60502 ST2 IS 5831

Low Smoke, Low Halogen, Highly Flame Retardant

Compound for Sheathing / Jacketing Applications (LOI 40%)

9252




Elonga-tion(%)

LOI(%)

Density(g/cc)

% Hot Deformation

O@ 90 CGrade

15 30 1.54260 -32

@ 80°CSPL-S 53-FR

IEC 60502Type ST2 IS 5831

Flame Retardant PVC (Lead Free) Compound for Jacketing /

Sheathing Applications

Oil Resistance O

@ 90 C 168 Hrs (%)

Hardness(Shore-A)

87

15 30 1.46300±20

@ 100°C 24 Hrs

35SPL-AFOSRIEC 60502 Type ST2

BS 7655 Type 9IEC-60332-3 CAT-C

A/T, A/R, Flame Retardant, Oil & Sunlight Resistance

Jacketing / Sheathing Compound 91

18 32 1.49300±20

@ 70°C 4 Hrs

34SPL-S 32FRORIEC 60502 Type ST2

BS 7655 Type 9

Flame Retardant, Oil Resistance Jacketing /

Sheathing Compound89

17 32 1.54260 --SPL-S 539-FRIEC 60502 Type ST2

IS 5831 Type ST1 & ST2

Flame Retardant Compound for Jacketing / Sheathing

Applications (RoHS Compliance)90

17 36 1.55260 -22SPL-S 35-FRIEC 60502 Type ST2

BS 7655 Type 9IEC-60332-3

Highly Flame Retardant Jacketing / Sheathing Compound 91

20 30 1.45240 -26

@ 80°CSPL-I 516-FR RoHS

IS 5831Type A

Flame Retardant Insulation Compound (RoHS Compliance) 92

15 - 1.28350 ±3032

@ 70°CSPL-VTEK-60

BS EN 50363-4.1Type TM5

TPR Compound for Welding / Robotic Applications 65

15.5 - 1.25340 ±30<50

@ 70°CSPL-VTEK-70

RoHSBS EN 50363-4.1

Type TM5

TPR Compound for Welding / Robotic Applications

(RoHS Compliance)70

16 - 1.34370±20

@ 120°C18 Hrs

-SPL-VTEK-75

RoHSAS/NZS 3808Type V-90HT

TPR Compound for Welding / Robotic Applications

(RoHS Compliance)75

Flame Retardant Compounds TPR Compounds

Flame Retardant CompoundsFRTEK


FRTEK

Special PVC CompoundsVINYLTEK

Automotive CompoundsVINYLTEK




Elonga-tion(%)

LOI(%)

% Hot Deformation

O@ 90 CGrade

17 -225 -32 SPL-VTEK -105

RoHS

DIN VDE 0207 Part-4 Type-YI1, YI2

UL 758

105°C Heat Resistant Cable Application, RoHS Compliance

Oil Resistance O

@ 100 C 96 Hrs (%)

Hardness(Shore-A)

92

Density(g/cc)

Thermal Stability

O@ 200 C

1.40 150

20 31275 -32 SPL-VTEK -105FR

RoHS

UL758 AWM 1015EN 50363-3 Type TI3

EN 50363-4 Type TM3

105°C Heat Resistant Flame Retardant Cable Application,

RoHS Compliance921.37 250

17 31300 ±3032 SPL-VTEK-

105FROR/90 RoHS

105°C UL 758EN 50290-2-22

Type TM53

105°C Heat Resistant, Oil Resistance, Flame Retardant

Cable Application, RoHS Compliance

861.42 250

20 -280 ±30-SPL-VTEK-1059 INFUL 83

Type THHN UL approved PVC Insulation

Compound, RoHS Compliance 891.35 -

18 29300 --SPL-VTEK-1050S

Type CMX SJTW, STWEVJT, EVT

TC, MC, MV CablesSheathing of PV cable

as per UL 4703

UL approved 105°C, 720 hrs Sunlight Resistance

Jacketing / Sheathing Compound, RoHS Compliance

881.38 180




Elongation(%)

% Hot Deformation

O@ 90 C

Grade

22 300 30 SPL-VTEK-602/01

Class B as per ISO 6722(T2) TypeLV 112

Automotive Cable Compound for Small C-S upto 4.0 Sq.mm

(Temp Rating : -40°C to 105°C), RoHS Compliance

Hardness(Shore-A)

92

Density(g/cc)

Thermal Stability

O@ 200 C

1.36 240

20 300 28SPL-VTEK-606TClass B as per

ISO 6722 (T2) Type

T2 Automotive Cable Compound from 0.35 Sq.mm to 25 Sq.mm & Outer Sheathing (Temp Rating : -40°C to

105°C), RoHS Compliance

901.34 240

18 220 -SPL-VTEK-125TClass C as per

ISO 6722 (T3) Type

T3 Automotive Cable Compound from 0.35 Sq.mm to 6.0 Sq.mm (Temp Rating : -40°C to 125°C),

RoHS Compliance

911.30 300

17 300 -SPL-VTEK-611Class B as per

ISO 6722

T2 Battery Compound from 6.0 Sq.mm to 35.0 Sq.mm (Temp Rating : -40°C to

105°C), RoHS Compliance851.38 250

22 320 24SPL-VTEK-2213

Thin Wall Insulation of Low Tension Automotive Cables,

(Temp Rating : -40°C to 80°C) RoHS Compliance

AVS/AVSS as per JASO D 611

931.35 180

21 300 24SPL-VTEK-2213EAVS/AVSS as per

JASO D 611, JASO D 609, JASO D 618 & JIS K 7212

Thin Wall Insulation of Low Tension Automotive Cables, (Temp Rating : -40°C to 80°C)

RoHS Compliance

921.34 150





Elongation(%)

Density(g/cc)Grade

16 1.12210 <100SPL-SCXL-8888

IEC 60502-2 BS 6622 BS 7835

HD 620 S1

Semiconducting Cross-linkable Conductor Shielding &

Insulation Shielding Compound for Medium Voltage Power Cables

(from 11 to 66 kV)

Volume Resistivity Ohm-cm

at RT

14 1.16280 <100SP-SCXL-7777IEC 60502BS 6622

Semiconducting Cross-linkable Insulation Shielding

(Strippable) Compound for Medium Voltage Power Cables

(from 11 to 36 kV)

DescriptionGradeMFI @ 190°C(g/10 min.)

Tensile StrengthMPa

Density3g/cm

* All the above grades are also available in Natural Colour & UV Stabilized on request.

SPP-05-CA Black LLDPE Compound for Sheathing of Telecommunication Cables 0.932 0.25 20

SPL-MD Black MDPE Compound for Power & Communication Cables 0.947 0.30 22

HTP-HDS Black HDPE Compound for Power & Communication Cables 0.954 0.30 25

HTP-HDS (TR) Black HDPE Track Resistant Compound for Optical Fibre Cables 0.950 0.35 22

HTP-HDS-HMW Black High Molecular Weight PE Sheathing Compound 0.963 0.30 28



Tensile Strength(MPa)

Elongation(%)

Density(g/cc)Grade

14 1.08250 <50SP-PESC-11

IEC 60502BS 6622

ICEA S-66-524 / NEMA WC7

Semiconducting Thermoplastic Compound for Conductor and Insulation

Shielding upto 33 kV

Volume Resistivity Ohm-cm

at RT

15 1.02500 <25SP-PESC-566IEC 60502IEC 60840IEC 62067

Semiconducting Compound for Skin Coating over PE Sheath

for MV, HV & EHV Cables

15 1.33150 <250SPL-PVC-SC47 IEC 60502Semiconducting Compound

for Skin Coating over PVC Sheath

ESCONTEK Semiconductive Compounds (THERMOPLASTIC)

ESCONTEK Semiconductive Compounds (CROSS-LINKABLE)

PE Sheathing POLYETHYLENE COMPOUNDS



Approvals

Certificate No. : RM/1111Date of Issue : 19.03.2015Date of Expiry : 18.03.2018

BHARAT SANCHAR NIGAM LTD. (A Govt. of India Enterprise)

Component Approval Centre Telecommunications (CACT),Telecom Quality Assurance Circle

CACT Complex, Doorvaninagar, Bangalore - 560 016.(NABL ACCREDITED LABORATORY - Certificate Nos. T-1001 & T-1002)

SOURCE APPROVAL CERTIFICATE

I i) Name of the raw : LSZH Sheathing and Jacketing Compound material Grade: SPL-ZHFR-8800. Density: 1.456g/cc ii) Name and address of the : M/s. Shakun Polymers Limited, manufacturer Plot No. 1801, G.I.D.C., Halol. Dt.: Panchmahals, Gujarat - 389 350. iii) Offered by : Manufacturer iv) Conforming to : TEC/GR/TX/ORM-01/04 SEP - 09 Section XX with Specification Amendment No. 01 Dated 28.03.2013. v) Test report particulars : 1. CACT, Bangalore Test Report No. CACT/FL/MT/TR/2014-15/VTI/14 Dated 24.02.2015. 2. CIPET, Hyderabad Test report No. 0122571 dtd. 04.03.2015. vi) Valid up to : 18.03.2018 vii) LA Reference : DGMQA/MI/T-3(vol-4)/13-14/159 Dated 14.01.2015. viii) Remarks : Renewal of Source Approval.

II The item/raw-material(s) mentioned above I(i) is/are hereby source approved subject to the conditions indicated overleaf.III It is responsibility of the equipment manufacturer to ascertain that this component / raw material is suitable for use in their equipment/product against the relevant specification.

(J.P.PRABHU)DIVISIONAL ENGINEER (MT) CACT, BANGALORE - 560 016.

Copy to:

1. M/s. Shakun Polymers Limited, Plot No. 1801, G.I.D.C., Halol, Dt.: Panchmahals, Gujarat - 389 350.

2. The CGM Telecom QA Circle, Bangalore-560041: for kind information

3. Addl. GM QA Mumbai

4. File : CACT/APPLS/Shakun/2011-15/Vol.I 5. SDE (Tech-II) 6. SAC Guard File

P.T.O


Packaging

Milestones

Moisture-Free Octabin Box with capability of TOP/BOTTOM Unloading

Shakun began operations at HALOL to

manufactureblack PE compound for

PIJFT cables

Expanded operations to Daman with

Insulation/Sheathing compounds for telecom cables

Started manufacturing

of PVC compounds at Daman

ISO 9001 Certification

Set up a Cable unit for R&D

activities

Ventured towards

manufacturing Halogen

Free Flame Retardant

compounds

Started production of Thermoplastic

Semiconductive compounds

at Halol

1991 1997 2005 2006200420021994

Our Presence


Set up an exclusive plant

for manufacturing

ZHFR compounds

D & B – ECGC Indian

Exporter’s Excellence

Awards

Started manufacturing Cross-linkable

Semiconductive compound

Increased capacity of ZHFR

compound to 8000 MT/Year

Increased capacity of Semiconductive compounds to 6000

MT/Year

CACT approval for

ZHFR

Increased capacity of

ZHFR compounds to

10,000 MT/ Year

Increase in capacity of ZHFR compounds

to 12,000 MT/Year

Capacity expansion of

Semiconductivecompounds to 7,500 MT/Year

Increased capacity of

• Semiconductive compounds to 12,000 MT/Annum

• ZHFR compounds to 16,000 MT/Annum

Shakun offers more than 60 specialized

PVC grades for cable applications

2014 2015 2016201320122008 2010

UL approval for PVC compounds

All information concerning these products and/or all suggestions for handling and use contained herein are offered in good faith and believed to be in best of our knowledge. Shakun Polymers Ltd and its affiliates however, make no warranty as to the accuracy and/or sufficiency of such information and/or suggestions, as to the products’ merchantability or fitness for any particular purpose, or that any suggested use will not infringe any patent. Nothing contained herein shall be construed as granting or extending any license under any patent. Buyer must determine for himself, by preliminary tests or otherwise, the suitability of these products for his purposes. The information contained herein supersedes all previously issued bulletins on the subject matter covered. The user may forward distribute and/or photocopy this document only if unaltered and complete, including all of its headers and footers, and should refrain from any unauthorized use.

You may not copy this document to a website.

“© 2016 Shakun Polymers Ltd., all rights reserved”

Purp

le C

rayo

n

WE

Phone : +91-265-6196 500 / 01Fax : +91-265-6196 565

[email protected]@shakunpolymers.com

ISCON HEIGHTS; ATRIA-2, 501 - 504, 5th FloorOpp. GETRI, Nr. Gotri Medical CollegeGotri Road, Vadodara 390 021.Gujarat, India


Documents

It is in our DNA to Cross Industry Benchmarksshakunpolymers.com/wp-content/uploads/2015/09/Shakun-Product... · NBR 13248 High Line Speed Insulation for building wires ZHFR-1700 12