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ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

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Page 1: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

ISUZU

DIESEL ENGINE

4JG1 TPD03

PARTS CATALOG

Page 2: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

How to refer to the Parts Catalog

① ②

① FIG NO.

A 3-digit (X-XX) Figure Number has been assigned to every section/illustration of

the catalog.

The first digit of the Figure Number identifies the primary catalog section.

And the second and third digits identify the subsections.

EXAMPLE : 0-12 = Engine (0) ; Cylinder Block (12).

② ILLUSTRATION TITLE

The title contains a generic name(s) for the item(s) illustrated.

Page 3: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

③ KEY NUMBER

The Key Number connects the illustrated part to the appropriate text.

Items identified with a “NSS” (Not Serviced Separately) are not available

individually, however, they may be available as part of an assembly.

④ ASSEMBLIES, KITS, SETS AND THEIR COMPONENTS

Assemblies, Kits and/or Sets are shown within a frame/box. Also shown within the

frame/box are any components included with the assembly, Kit or Set.

⑤ SEE FIG NO.

Items shown as a point of reference are not identified with a Key Number. These

items are shown because of the way they fit within the illustration. They are

described in more detail in another section of the Catalog.

The applicable catalog section is shown next to the illustration.

Page 4: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

FIG NO. TITLE (SUBTITLE) PAGE

0-05 ENGINE GASKET KIT 10-10 CYLINDER HEAD COVER 20-11 CYLINDER HEAD 30-12 CYLINDER BLOCK 50-13 OIL PAN AND LEVEL GAUGE 70-14 CAMSHAFT AND VALVE 80-15 CRANKSHAFT,PISTON AND FLYWHEEL 100-20 TIMING GEAR CASE AND FLYWHEEL HOUSING 120-22 ENGINE MOUNTING 140-25 INLET MANIFOLD 150-27 EXHAUST MANIFOLD 160-28 VENTILATION SYSTEM 170-30 WATER PUMP AND CORROSION RESISTOR 180-31 THERMOSTAT AND HOUSING 190-32 WATER PIPING; ENGINE 200-33 FAN AND FAN BELT 210-36 TURBOCHARGER SYSTEM 220-40 FUEL INJECTION SYSTEM 230-41 FUEL FILTER AND BRACKET 260-42 FUEL PUMP AND PIPE 270-50 OIL COOLER AND OIL FILTER 280-51 OIL PUMP AND OIL STRAINER 300-52 OIL AND VACUUM PIPING; ENGINE 310-60 ENGINE ELECTRICAL CONTROL PARTS 330-65 STARTER 350-66 GENERATOR 360-80 INJECTION PUMP 370-81 GOVERNOR; INJECTION PUMP 410-84 FEED PUMP; INJECTION PUMP 440-86 MISCELLANEOUS PARTS; INJECTION PUMP 450-87 COUPLING; INJECTION PUMP 461-40 FUEL TANK 478-25 SWITCH AND RELAY; INSTRUMENT PANEL 488-26 ELECTRICAL CONTROL AND OTHER PARTS 49

FIGURE NUMBER INDEX

Page 5: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG
Page 6: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 5-87815-939-1 1 GASKET SET; ENG OVERHAUL

GRADE=A1 5-87815-940-1 1 GASKET SET; ENG OVERHAUL

GRADE=B1 5-87815-941-1 1 GASKET SET; ENG OVERHAUL

GRADE=C2 5-87815-598-1 1 GASKET SET; ENG HD OVERHAUL

GRADE=A2 5-87813-836-3 1 GASKET SET; ENG HD OVERHAUL

GRADE=B2 5-87815-599-1 1 GASKET SET; ENG HD OVERHAUL

GRADE=C

KEY No.

0-05 ENGINE GASKET KIT

1/49

Page 7: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (A) 8-97081-742-2 1 COVER; CYL HD4 (A) 8-94133-207-5 1 CAP; OIL FILLER5 8-94123-623-1 1 GASKET; OIL FILLER

ID=32 OD=4027 8-94202-456-3 3 GASKET; HD COVER

ID=19.569 8-97349-416-1 1 GASKET; HD TO COVER75 8-94158-108-0 3 NUT; CAP,HD COVER

M8 OD=19

KEY No.

0-10 CYLINDER HEAD COVER

2/49

Page 8: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97109-642-4 1 HEAD ASM; CYL2 8-97066-196-0 1 GASKET; CYL HD

T=1.60 1-HOLE2 8-97066-197-0 1 GASKET; CYL HD

T=1.65 2-HOLE2 8-97066-198-0 1 GASKET; CYL HD

T=1.70 3-HOLE3 8-97133-416-1 18 BOLT; CYL HD TO BLOCK

M11X1224 5-11721-016-0 8 GUIDE; VLV5 (A) 8-97231-228-0 4 SEAT; VLV INSERT

INLET5 (B) 8-97231-229-0 4 SEAT; VLV INSERT

EXHAUST7 (A) 8-97036-550-1

<1-09600-005-2>1 CUP; SEALING,CYL HEAD

OD=457 (B) 8-97209-609-0 7 CUP; SEALING,CYL HEAD

OD=227 (C) 5-11129-006-0 3 CUP; SEALING,CYL HEAD

OD=167 (D) 5-09600-013-0 5 CUP; SEALING,CYL HEAD

OD=12.39 0-41010-825-0

<9-04110-825-0>2 STUD; INL MANIF

M8X25 L=3710 8-97364-128-0

<8-97364-128-1>4 PLUG; GLOW

11 (B) 8-94153-723-2 1 CONNECTOR; GLOW PLUG12 (A) 8-97107-739-0 1 HANGER; ENG,RR13 (A) 0-28650-825-0 1 BOLT; HANGER

M8X25 FLANGE

KEY No.

0-11 CYLINDER HEAD

3/49

Page 9: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.13 (B) 0-28650-820-0 2 BOLT; HANGER

M8X20 FLANGE14 8-97378-067-0 5 STUD; EXH MANIF

M8X43 L=5441 0-28651-030-0 1 BOLT; ENG HANGER

M10X30 FLANGE105 8-97120-307-0 8 SEAL; OIL VLV STEM168 (B) 8-94440-429-0 1 HANGER; ENG,FRT

KEY No.

0-11 CYLINDER HEAD

4/49

Page 10: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97352-744-2 1 BLOCK ASM; CYL2 5-87814-613-1

<5-87814-613-0>4 LINER SET; ENG CYL

GRADE=12 5-87814-614-1

<5-87814-614-0>4 LINER SET; ENG CYL

GRADE=22 5-87814-615-1

<5-87814-615-0>4 LINER SET; ENG CYL

GRADE=32 5-87814-616-1

<5-87814-616-0>4 LINER SET; ENG CYL

GRADE=44 8-97176-699-0 4 LINER; C/BL

OD GRD=1,ID GRD=AX4 8-97176-700-0 4 LINER; C/BL

OD GRD=1,ID GRD=CX4 8-97176-701-0 4 LINER; C/BL

OD GRD=2,ID GRD=AX4 8-97176-702-0 4 LINER; C/BL

OD GRD=2,ID GRD=CX4 8-97176-703-0 4 LINER; C/BL

OD GRD=3,ID GRD=AX4 8-97176-704-0 4 LINER; C/BL

OD GRD=3,ID GRD=CX4 8-97176-705-0 4 LINER; C/BL

OD GRD=4,ID GRD=AX4 8-97176-706-0 4 LINER; C/BL

OD GRD=4,ID GRD=CX7 9-09664-001-0 1 PLUG; WATER DRAIN

PT1/48 8-94432-642-0 10 BOLT; BRG CAP

M14X89 FLANGE

KEY No.

0-12 CYLINDER BLOCK

5/49

Page 11: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.13 8-94453-344-0 2 DOWEL; C/BL TO HD

OD=1415 8-97369-552-1

<1-09605-050-0>3 PLUG; OIL GALLERY

PT1/821 (A) 5-11219-017-0 1 CUP; SEALING,RR

OD=3821 (B) 5-11219-018-0 1 CUP; SEALING,RR

OD=3622 5-09600-013-0 1 CUP; SEALING,DUCT HOLE

OD=12.323 (A) 8-97036-550-1 3 CUP; SEALING,C/BL FRT & RR

OD=4523 (B) 5-11219-008-0 3 CUP; SEALING,C/BL FRT & RR

OD=1823 (C) 1-09600-012-2

<5-11219-015-0>2 CUP; SEALING,C/BL FRT & RR

OD=3223 (D) 5-11219-018-0 3 CUP; SEALING,C/BL FRT & RR

OD=3625 (A) 8-97378-148-0 1 METAL; CM/SHF

FRONT25 (B) 8-97378-147-0 2 METAL; CM/SHF

CENTER40 (A) 5-11129-006-0 2 CUP; SEALING,C/BL RR

OD=1640 (B) 8-94250-514-1 1 CUP; SEALING,C/BL RR

OD=5645 (A) 8-98201-472-0 1 SWITCH; OIL PRESSURE50 9-08161-032-0 1 PIN; STRAIGHT,RR PLATE

OD=10 L=3253 9-09606-535-0 1 BOLT; REAMER54 8-94133-974-2 8 STUD; OIL PAN TO BLOCK

M8 L=35.4UP TO 311247

54 8-94133-974-2 9 STUD; OIL PAN TO BLOCKM8 L=35.4

311248 - UP

54 8-97253-999-0 4 STUD; OIL PAN TO BLOCKM8 L=41.4

63 8-94456-794-3 1 DUCT; WATER,C/BL97 5-11129-003-0 1 CUP; SEALING

OD=15.6103 8-94130-021-1 1 NIPPLE; OIL FEED114 8-94177-890-0 1 NIPPLE; WATER DRAIN122 9-09902-238-0 1 ADAPTER; OIL PRESSURE SWITCH

PT1/8137 8-94342-414-0 1 COCK; DRAIN,WATER324 8-97238-991-0 1 ADAPTER; OIL PRESSURE SW450 0-91111-510-0 1 NUT; REAMER BOLT453 9-08151-020-0 1 PIN; C/BL TO GEAR CASE

OD=10 L=20483 0-91510-510-0 1 WASHER; LK,REAMER BOLT

KEY No.

0-12 CYLINDER BLOCK

6/49

Page 12: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (H) 8-97318-643-0 1 PAN ASM; OIL2 (E) 8-97318-710-0 1 GAUGE; OIL LEVEL3 1-09623-057-0 1 GASKET; DRAIN PLUG

ID=24.44 9-09662-012-0 1 PLUG; DRAIN,OIL

M209 (B) 1-09623-246-0 1 GASKET; GUIDE TUBE,OIL LEVEL

10 0-28050-616-0 2 BOLT;GUIDE TUBEM6X16 FLANGE

16 (B) 8-97080-194-0 1 GASKET; OIL PAN TO C/BL23 8-94133-973-2 10 BOLT; OIL PAN

M8X18.9UP TO 311247

23 8-94133-973-2 9 BOLT; OIL PANM8X18.9

311248 - UP

24 0-91180-108-0<5-09440-010-0>

12 NUT; OIL PAN UP TO 311247

24 0-91180-108-0<5-09440-010-0>

13 NUT; OIL PAN 311248 - UP

216 0-28051-020-0 2 BOLT; BRKTM10X20 FLANGE

290 (A) 8-97230-070-0 1 STIFFNER; OIL PAN290 (B) 8-97230-069-0 1 STIFFNER; OIL PAN291 (A) 0-28651-040-0 4 BOLT; STIFFENER,OIL PAN

M10X40 FLANGE291 (B) 0-28651-230-0 2 BOLT; STIFFENER,OIL PAN

M12X30 FLANGE358 8-97318-930-0 1 BRACKET; OIL FILLER

KEY No.

0-13 OIL PAN AND LEVEL GAUGE

7/49

Page 13: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97287-657-1 1 CAMSHAFT4 8-94133-275-2 4 VALVE; INL5 8-97118-767-1

<8-97065-970-0>4 VALVE; EXH

9 8-94324-336-1 1 GEAR; CM/SHF10 8-94110-480-1 1 PLATE; THRUST11 0-28050-816-0 2 BOLT; THRUST PLATE TO C/BL

M8X16 FLANGE14 9-08000-718-0 1 KEY; CM/SHF28 5-09000-069-0 1 BOLT; CAM PULLEY

M12X4745 5-12519-002-1 1 WASHER; GEAR CAM53 8-97036-197-0

<8-94152-346-0>1 SHAFT; ROCKER ARM

55 9-12626-005-0 2 PLUG; ROCKER SHAFT END56 9-09180-019-0 2 RING; SNAP,ROCKER ARM65 5-12565-004-0 16 COLLAR; SPLIT69 8-94252-536-1 8 SPRING; VLV,OUTER71 (A) 5-12563-001-0 8 SEAT; SPR

OD=3471 (B) 8-94133-731-2 8 SEAT; SPR

OD=32.878 8-94152-344-0 8 ARM; ROCKER81 8-94152-283-1 8 SCREW; ADJ,ROCKER ARM

M8X3083 0-91111-508-0 8 NUT; ADJ SCREW,LK84 8-94152-345-1 4 BRACKET; ROCKER SHAFT,INTER85 8-94433-302-0 1 BOLT; BRKT

M10X60

KEY No.

0-14 CAMSHAFT AND VALVE

8/49

Page 14: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.87 8-94433-304-0 3 BOLT; ROCKER SHAFT

M8X15 & M10X60 L=8288 8-97071-673-0 8 ROD; PUSH89 8-94438-305-1 8 TAPPET; VLV94 9-09164-510-0

<9-09164-010-0>4 WASHER; PL,BRKT

95 8-94433-303-0 3 SPRING; ROCKER SHAFT104 8-94109-706-1 1 BOLT; SHAFT IDLE106 (A) 5-12519-002-1 1 WASHER; IDLE GEAR SHAFT107 8-97920-007-0 1 SHAFT; IDLE GEAR109 8-94109-913-1 1 SHAFT; IDLE GEAR111 8-94141-937-1 1 COLLAR; THRUST,IDLE GEAR112 8-94328-217-0 1 GEAR; IDLE

Z=43113 8-97147-334-0 1 GEAR; IDLE

Z=52204 8-94150-045-1

<5-09000-084-1>2 BOLT; IDLE GEAR SHAFT

M8X55 W/LK WASHER305 8-94110-271-0 1 BEARING; IDLE GEAR

KEY No.

0-14 CAMSHAFT AND VALVE

9/49

Page 15: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97190-930-3 1 CRANKSHAFT

10 8-97387-964-0 5 METAL SET; CRANKSHAFT,STANDARDGRADE=1

10 8-97387-965-0 5 METAL SET; CRANKSHAFT,STANDARDGRADE=2

10 8-97387-966-0 5 METAL SET; CRANKSHAFT,STANDARDGRADE=3

10 8-97387-967-0 5 METAL SET; CRANKSHAFT,STANDARDGRADE=4

10 8-97387-968-0 5 METAL SET; CRANKSHAFT,STANDARDGRADE=5

12 (A) 8-97318-645-0 1 FLYWHEEL21 5-09000-273-2 1 BOLT; PULLEY FIX

M16X4327 9-12373-606-0 1 THROWER; DUST28 8-94324-335-0 1 GEAR; CR/SHF31 8-94201-641-0 1 KEY; FEATHER,CR/SHF35 8-94419-602-1 1 GEAR; RING

Z=10837 5-09801-001-0 1 BEARING; PILOT,TOP GEAR SHAFT38 8-94142-156-1 1 WASHER; FLYWHEEL40 (A) 8-97065-984-1 8 BOLT; FLYWHEEL

M13X3642 8-98040-704-0 2 WASHER; THRUST,CR/SHF56 8-94139-340-4 1 PULLEY; CR/SHF DAMPER59 5-09503-127-1 1 WASHER; CR/SHF PULLEY63 8-97245-415-0 4 PISTON

GRADE=AX63 8-97245-414-0 4 PISTON

GRADE=CX

KEY No.

0-15 CRANKSHAFT,PISTON AND FLYWHEEL

10/49

Page 16: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.68 8-97147-984-0 4 RING SET; PISTON,STANDARD73 8-97358-234-0 4 METAL SET; CONN ROD,STANDARD83 8-94457-008-1 4 PIN; PISTON84 8-98013-962-4 4 ROD ASM; CONN85 8-97289-264-1 4 BUSHING; CONNROD86 8-98048-538-0 8 BOLT; CONNROD

M11X44.587 9-08160-508-0 8 PIN; CONNROD BIG END

126 8-94460-687-0 8 RING; SNAP,PISTON PIN

KEY No.

0-15 CRANKSHAFT,PISTON AND FLYWHEEL

11/49

Page 17: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

(No.1)

(No.2)

0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING

12/49

Page 18: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (D) 8-97238-964-0 1 CASE; TIMING GEAR2 8-97218-112-1 1 HOUSING; FLYWHEEL

32 8-97129-427-1 1 GASKET; GEAR CASE TO C/BL36 0-50740-845-0

<0-50540-845-0>2 BOLT; GEAR CASE

M8X45 W/LK WASHER36 0-50540-818-0 3 BOLT; GEAR CASE

M8X18 W/LK WASHER36 0-50540-820-0 3 BOLT; GEAR CASE

M8X20 W/LK WASHER54 (B) 8-97231-214-1 1 COVER; GEAR CASE57 (A) 5-11321-009-0 2 COVER; TIMING CHECK HOLE58 0-28050-612-0 4 BOLT; CHECK HOLE COVER

M6X12 FLANGE62 (A) 0-58331-255-0 1 BOLT; COVER

M12X55 W/HEX-SOCKET62 (B) 0-28050-830-0 8 BOLT; COVER

M8X30 FLANGE62 (B) 0-28050-860-0 7 BOLT; COVER

M8X60 FLANGE65 8-97118-698-1

<8-97027-601-1>2 GASKET; COVER,TIMING CHECK HOLE

82 (C) 0-91610-708-0 1 WASHER; LK,COVER103 8-97049-145-0

<5-09625-079-0>1 SEAL; OIL,CR/SHF,FRT

175 8-97071-561-1 1 SEAL; OIL,CR/SHF,RR205 0-91180-210-0 2 NUT; HSG211 5-09000-227-0 3 BOLT; HSG

M12X25211 0-28651-030-0 1 BOLT; HSG

M10X30 FLANGE226 8-94107-726-0 2 STUD; HSG380 8-97287-694-0 1 GASKET; COVER487 8-97220-740-0 1 COVER; HOLE529 9-08151-020-0 2 PIN; STRAIGHT

OD=10 L=20607 8-94340-716-1 1 PIPE; WATER

KEY No.

0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING

13/49

Page 19: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.2 (C) 8-94435-086-1 1 FOOT; ENG (R)2 (D) 8-94435-087-1 1 FOOT; ENG (L)

20 (A) 9-02061-025-0 1 BOLT; ENG FOOTM10X25

20 (A) 9-02061-035-0 2 BOLT; ENG FOOTM10X35

20 (C) 9-01066-045-0 1 BOLT; ENG FOOTM10X45

20 (C) 0-10956-060-0 2 BOLT; ENG FOOTM10X60

20 (C) 9-01066-040-0 2 BOLT; ENG FOOTM10X40

251 0-91510-510-0 8 WASHER; LK,ENG FOOT

KEY No.

0-22 ENGINE MOUNTING

14/49

Page 20: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (B) 8-97011-488-2 1 MANIFOLD; INL7 8-97212-540-1 1 GASKET; INL MANIF TO HD

13 0-28050-825-0 6 BOLT; INL MANIFM8X25 FLANGE

20 0-91180-208-0 2 NUT; INL MANIF59 (A) 0-28651-025-0 2 BOLT; INL PIPE TO MANIF

M10X25 FLANGE60 8-97022-571-1 1 GASKET; INL PIPE

KEY No.

0-25 INLET MANIFOLD

15/49

Page 21: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (F) 8-97240-443-0 1 MANIFOLD; EXHAUST2 8-97350-317-2 1 GASKET; EXH MANIF TO HD

13 0-91510-508-0 1 WASHER; LK,EXH MANIF14 8-97257-914-0 8 WASHER; PL,EXH MANIF

ID=8.5 OD=15 T=417 8-94257-319-0 4 STUD; MANIF TO TURBOCHARGER18 0-91110-508-0 1 NUT; EXH MANIF18 0-91180-208-0 8 NUT; EXH MANIF

129 1-33659-186-1 1 TUBE; DIST,EXH MANIF174 8-94371-715-1 1 SPACER; BRKT TO BODY175 0-91614-708-0 1 WASHER; PL,SPACER209 0-91180-208-0 1 NUT; LEAD PIPE220 9-09630-034-1 1 STUD; BRKT,EXH MANIFOLD

M8X35 L=46

KEY No.

0-27 EXHAUST MANIFOLD

16/49

Page 22: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.12 8-97119-887-0 1 VENTILATOR; AIR13 0-36220-408-0 4 SCREW; VENTILATOR TO HD COVER

M4X8 W/PL WASHER65 8-94250-615-1 1 PIPE; BREATHER

KEY No.

0-28 VENTILATION SYSTEM

17/49

Page 23: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (B) 8-97105-012-5 1 PUMP ASM; WATER,W/GASKET3 (B) 8-94178-081-1 1 GASKET; PUMP TO C/BL7 8-94459-815-4 1 PULLEY; WATER PUMP

1-GROOVE OD=12036 1-09044-071-1 5 BOLT; WATER PUMP TO C/BL

M8X55 FLANGE40 (A) 8-98039-986-0 2 NUT; WATER PUMP

M842 0-41010-822-0 2 STUD; WATER PUMP

M8X22 L=3454 0-20800-612-0 2 BOLT; PULLEY

M6X12

KEY No.

0-30 WATER PUMP AND CORROSION RESISTOR

18/49

Page 24: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97211-209-0 1 THERMOSTAT

82 CELSIUS2 (B) 8-97318-653-1 1 HOUSING; THERMOSTAT

14 (A) 9-09661-005-0 1 PLUG; SWM16X8 PLUG

44 0-28650-830-0 5 BOLT; HSG TO HDM8X30 FLANGE

49 (C) 8-97217-827-0 1 PIPE; WATER OUTLET50 0-28650-830-0 2 BOLT; OUTLET PIPE

M8X30 FLANGE58 5-09605-005-0 1 PLUG; WATER OUTLET PIPE

PT3/859 9-09571-316-0 1 GASKET; PLUG64 8-94365-674-2 1 GASKET; OUTLET PIPE TO HSG66 8-97212-537-1 1 GASKET; THERMOSTAT HSG

263 9-13712-013-0 1 ADAPTER; THERMOMETER

KEY No.

0-31 THERMOSTAT AND HOUSING

19/49

Page 25: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.2 (C) 8-97037-464-0 1 HOSE; WATER,BY-PASS

25 (A) 0-28050-845-0 2 BOLT; WATER PIPEM8X45 FLANGE

37 8-94365-676-3 1 GASKET; WATER PIPE148 8-94125-862-1 2 CLIP; BYPASS HOSE

ID=20.8170 (B) 8-97180-170-0 1 PIPE; WATER,INL196 8-94414-688-0 1 CAP; WATER PIPE

ID=16 OD=24

KEY No.

0-32 WATER PIPING; ENGINE

20/49

Page 26: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (A) 8-94483-894-1 1 FAN; COOLING

D=430-6-BLOW-SP28 0-20800-655-0 4 BOLT; COOLING FAN

M6X5536 (A) 8-97314-227-0 1 BELT; COOLING FAN

L=102538 (A) 9-13642-078-0 1 SPACER; FAN38 (B) 8-97063-400-3 1 SPACER; FAN71 8-97172-720-1 1 BOLT; ADJ PLATE,GEN

M8X130 FLANGE80 (D) 8-97184-264-0 1 PLATE; ADJ81 8-97257-223-0 1 PIECE; SLIDING82 (A) 0-91110-508-0 1 NUT; ADJ PLATE88 0-91614-708-0 1 WASHER; PL,ADJ PLATE96 0-28050-820-0 1 BOLT; ADJ PLATE

M8X20 FLANGE122 0-91510-506-0 4 WASHER; LK,FAN

ID=6.1323 0-91510-508-0 1 WASHER; LK,SLIDING PIECE327 9-09164-706-0

<0-91614-706-0>4 WASHER; PL,FAN

KEY No.

0-33 FAN AND FAN BELT

21/49

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Part no. qty Part description Engine serial no.1 8-97318-651-2 1 TURBOCHARGER ASM9 8-94433-605-0 1 GASKET; TURBOCHARGER TO EXH

11 8-97061-401-1 4 NUT; TURBOCHARGER20 8-97240-434-0 1 PIPE; INL,TURBOCHARGER OUT98 8-94343-362-2 1 HOSE; RUBBER,TURBOCHARGER

143 8-94158-976-0<8-94126-770-0>

2 CLIP; HOSE,TURBOCHARGER OUTLET UP TO 283134

143 8-94158-975-0<8-94162-568-0>

2 CLIP; HOSE,TURBOCHARGER OUTLET 283135 - 362935

143 8-98133-347-0<1-09707-207-0>

2 CLIP; HOSE,TURBOCHARGER OUTLET 362936 - 364523

143 8-94158-976-0<8-94126-770-0>

2 CLIP; HOSE,TURBOCHARGER OUTLET 364524 - UP

163 8-94369-021-0 1 GASKET; ADAPTER TO EXH PIPE320 8-97378-076-0 2 BOLT; BRKT,TURBOCHARGER367 8-97318-650-0 1 ADAPTER; EXH,TURBOCHARGER TO

EXH PIPE373 8-94332-760-0 1 BRACKET; ADAPTER TO EXH MANIF408 (B) 8-97378-064-0 1 STUD; TURBOCHARGER TO ADAPTER

M8X30 L=41408 (C) 8-97256-786-1 2 STUD; TURBOCHARGER TO ADAPTER

M8X90 L=101408 (D) 8-94109-890-0 1 STUD; TURBOCHARGER TO ADAPTER

M8X50 L=61412 8-94433-604-0 1 GASKET; TURBOCHAGER417 8-94476-282-0 3 STUD; ADAPTER TO EXH PIPE

M8X25 L=36418 8-97061-401-1 4 NUT; ADAPTER TO EXH PIPE

KEY No.

0-36 TURBOCHARGER SYSTEM

22/49

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(No.1)

(No.2)

0-40 FUEL INJECTION SYSTEM

23/49

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(No.3)

Part no. qty Part description Engine serial no.1 (A) 8-97358-696-0 1 PUMP ASM; INJ5 (B) 8-97211-214-0 1 BRACKET; INJ PUMP

15 8-97364-052-0 1 COUPLING ASM; INJ PUMP16 8-97017-791-1 1 PIPE; INJ NO 117 8-97017-792-1 1 PIPE; INJ NO 218 8-97017-793-1 1 PIPE; INJ NO 319 8-97017-794-1 1 PIPE; INJ NO 428 8-94152-353-0 3 HOSE; FUEL,NOZZLE TO NOZZLE29 8-98150-358-0

<8-94238-610-0>9 CLIP; HOSE,LEAK OFF PIPE

ID=1230 8-94339-948-2 1 HOSE; RUBBER,FUEL LEAK

L=35031 (B) 8-97358-697-0 4 NOZZLE ASM; INJ32 (B) 8-94442-225-0

<8-94454-816-0>4 HOLDER ASM; NOZZLE

33 8-97363-808-0 4 NOZZLE; INJ35 8-94174-184-0 4 NUT; NOZZLE RET,NOZZLE HOLDER43 (A) 8-94312-723-0 4 SEAT; NOZZLE SPRING,NOZZLE44 8-94174-141-0 4 SPRING; NOZZLE,NOZZLE HOLDER46 8-94174-139-0 8 PIN; NOZZLE SET,NOZZLE HOLDER47 8-94174-183-0 4 SPACER; NOZZLE SPRING,NOZZLE

HOLDER50 8-94326-439-0 4 GASKET; NOZZLE HOLDER59 8-94433-427-0 4 CLAMP; NOZZLE HOLDER61 8-94433-717-1 4 BOLT; CLAMP NOZZLE HOLDER66 8-94391-472-0 4 GASKET; INJ NOZZLE68 8-94430-000-0 1 CLIP; INJ PIPE

UPPER68 8-94430-001-0 1 CLIP; INJ PIPE

LOWER

KEY No.

0-40 FUEL INJECTION SYSTEM

24/49

Page 30: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.72 0-50641-025-0 1 BOLT; BRKT TO INJ PUMP

M10X25 W/LK&PLWASHER72 0-28650-820-0 1 BOLT; BRKT TO INJ PUMP

M8X20 FLANGE113 9-15419-072-1 3 CLIP; INJ PIPE118 0-50640-818-0 1 BOLT; CLIP,INJ PIPE

M8X18 W/LK&PL WASHER136 8-94473-967-0 1 CAP; NOZZLE,FUEL END140 (A) 8-97116-029-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-032-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-033-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-034-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-035-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-036-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-037-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-038-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-039-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-040-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-041-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-042-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-043-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER140 (A) 8-97116-044-0 1 SHIM; NOZZLE SPRING,NOZZLE

HOLDER214 8-97213-668-1 1 ORIFICE; INJ PUMP219 9-09572-014-0 1 GASKET

ID=14.2 OD=23.0

0-40 FUEL INJECTION SYSTEM

KEY No.

25/49

Page 31: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (A) 8-94367-292-3 1 FILTER ASM; FUEL

MAIN FILTER2 (A) 8-98037-480-0

<8-94369-299-3>1 ELEMENT KIT; FUEL FILTER

MAIN FILTER3 8-94367-294-0 1 SENSOR ASM; FUEL FILTER5 8-94132-674-0 1 BOLT; FUEL FILTER6 8-94132-675-0 1 GASKET; FUEL FILTER7 8-94367-957-0 1 PLUG; SENSOR,FUEL FILTER8 (B) 8-94367-293-4 1 COVER; FUEL FILTER

66 (B) 8-94167-886-0 1 GASKET; PLUG,FUEL FILTERID=8.6

77 8-94367-956-0 1 HOSE; FUEL FILTER112 9-09563-334-0

<5-09563-334-0>1 GASKET; SENSOR TO CASE

0-41 FUEL FILTER AND BRACKET

KEY No.

26/49

Page 32: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.7 8-97318-647-0 1 PIPE ASM.; FUEL OVERFLOW

124 1-09468-002-1 1 NUT; CAP,FUEL PIPE189 5-15411-223-1 1 PIPE ASM; FUEL,FEED PUMP

OD=10 L=60189 5-15411-225-0 2 PIPE ASM; FUEL,FEED PUMP

OD=8 L=48195 (A) 8-97046-795-0 1 PIPE ASM; FUEL239 9-09572-014-0 6 GASKET

ID=14.2 OD=23.0

KEY No.

0-42 FUEL PUMP AND PIPE

27/49

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(No.1)

(No.2)

0-50 OIL COOLER AND OIL FILTER

28/49

Page 34: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-94327-272-1 1 FILTER & COOLER ASM; OIL2 (B) 8-97049-708-1 1 ELEMENT; OIL FILTER

62 8-94401-680-0 1 COOLER ASM; OIL63 8-94383-720-0 1 GASKET; COOLER TO BRKT64 8-97081-756-0 1 BODY; OIL FILTER & OIL COOLER65 8-94167-882-0 1 VALVE; OIL COOLER66 8-94401-679-0 1 SPRING; VLV69 8-94167-883-0 1 PLUG; BODY,OIL FILTER70 (A) 8-94167-884-0 1 GASKET; PLUG,OIL FILTER

ID=13.670 (B) 8-94167-885-0 1 GASKET; PLUG,OIL FILTER

ID=8.870 (C) 8-94167-886-0 1 GASKET; PLUG,OIL FILTER

ID=8.6103 0-28650-830-0 4 BOLT; OIL COOLER

M8X30 FLANGE123 9-00097-011-0 1 BALL; STEEL,ADAPTER

3/8162 8-97238-996-0 1 PIPE; WATER,OIL COOLER163 0-28050-816-0 1 BOLT; WATER PIPE

M8X16 FLANGE219 8-94125-862-1 8 CLIP; HOSE,OIL COOLER

ID=20.8272 8-98087-965-0 1 GASKET; OIL FILTER TO C/BL374 0-41010-814-0

<9-04110-814-0>1 STUD; OIL FILTER

M8X14 L=26388 0-91110-508-0 1 NUT; CLIP392 0-91510-508-0 1 WASHER; LK471 1-09700-809-0 1 CLIP; HOSE

ID=24 L=27561 (A) 8-97238-992-1 1 HOSE; FEED,OIL COOLER561 (B) 8-97240-592-0 1 HOSE; FEED,OIL COOLER562 (A) 8-97238-994-1 1 HOSE; RETURN,OIL COOLER562 (B) 8-97240-593-0 1 HOSE; RETURN,OIL COOLER

KEY No.

0-50 OIL COOLER AND OIL FILTER

29/49

Page 35: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (A) 8-97325-157-0 1 PUMP ASM; OIL7 (A) 0-50540-825-0

<9-01900-825-0>4 BOLT; COVER,OIL PUMP

M8X25 W/LK WASHER19 8-97044-112-0 1 GEAR SET; OIL PUMP29 0-50640-825-0 2 BOLT; OIL PUMP

M8X25 W/LK&PL WASHER31 9-13113-077-1 1 COVER; OIL PUMP66 (B) 9-13143-010-0 1 GAUZE; OIL STRAINER

KEY No.

0-51 OIL PUMP AND OIL STRAINER

30/49

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(No.1)

(No.2)

0-52 OIL AND VACUUM PIPING; ENGINE

31/49

Page 37: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97232-957-0 1 PIPE; OIL,INJ PUMP TO C/BL2 (A) 5-09675-018-1 1 BOLT; EYE,OIL PIPE

M8X20 FLANGE2 (B) 5-09675-043-0

<8-94454-199-0>1 BOLT; EYE,OIL PIPE

M8X23 FLANGE26 8-94434-827-1 1 PIPE; OIL,PUMP TO C/BL27 0-50540-822-0 1 BOLT; OIL PIPE FIX

M8X22 W/LK WASHER28 (A) 5-09623-002-0 1 GASKET; OIL PIPE29 (A) 0-28050-620-0 4 BOLT; OIL PIPE,OIL JET

M6X20 FLANGE29 (B) 0-28050-810-0 1 BOLT; OIL PIPE,OIL JET

M8X10 FLANGE40 (A) 8-97365-376-0

<0-28080-822-0>2 BOLT; OIL PIPE

M8X22 FLANGE40 (B) 0-50540-618-0 2 BOLT; OIL PIPE

M6X18 W/LK WASHER47 (A) 9-09571-414-0 2 GASKET; OIL PIPE

ID=14.2 OD=20.047 (B) 9-09571-410-0 2 GASKET; OIL PIPE47 (C) 9-09572-008-0 2 GASKET; OIL PIPE

ID=8.2 OD=1748 9-09520-835-0 1 CLIP; OIL PIPE57 8-97043-741-2 1 PIPE; OIL,OIL JET58 8-97311-976-1 1 VALVE; RELIEF,OIL,OIL JET63 8-97240-410-0 1 PIPE; OIL,TURBOCHARGER FEED70 (A) 8-94341-874-1 1 GASKET; OIL PIPE,TURBOCHARGER70 (B) 8-94362-672-1 1 GASKET; OIL PIPE,TURBOCHARGER

116 9-09572-008-0 3 GASKET; CAP NUT,OIL PIPEID=8.2 OD=17

121 (A) 8-97160-706-0 1 PIPE; OIL,GEAR CASE219 0-50540-612-0 1 BOLT; CLIP FIX,OIL PIPE

M6X12 W/LK WASHER436 8-97241-622-0 1 BOLT; JOINT538 8-97240-411-0 1 PIPE; OIL,TURBOCHARGER OUT

KEY No.

0-52 OIL AND VACUUM PIPING; ENGINE

32/49

Page 38: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (A) 8-97349-402-1 1 STARTER ASM

12V-2.2KW MITSUBISHI2 8-97228-318-1 1 GENERATOR ASM

12V-50A HITACHI4 0-28151-235-0 2 BOLT; STARTER

M12X35 FLANGE7 0-91111-508-0 1 NUT; STARTER

16 0-10805-835-0 2 BOLT; GENM8X35

UP TO 300588

16 8-97222-684-0 1 BOLT; GENM8X124

300589 - UP

17 0-91614-708-0<9-09164-708-0>

2 WASHER; PL,GEN UP TO 300588

17 0-91610-508-0<9-09160-508-0>

1 WASHER; PL,GEN 300589 - 311247

17 0-91610-508-0 1 WASHER; PL,GEN 311248 - UP18 0-91510-508-0

<9-09150-508-0>2 WASHER; LK,GEN UP TO 306212

18 0-91510-508-0 1 WASHER; LK,GEN 306213 - UP19 (B) 8-94423-745-0 1 BRACKET; GEN UP TO 30058819 (B) 8-97210-879-0 1 BRACKET; GEN 300589 - UP23 0-91110-508-0 1 NUT; GEN89 8-97262-969-0 1 SWITCH; OVER HEAT WARNING

252 8-97212-477-0 1 COVER; GEN292 0-91510-508-0 1 WASHER; LK,STARTER310 1-82550-325-1 1 CONTROLLER; QOS UP TO 289582392 0-28051-016-0 2 BOLT; BRKT

M10X16 FLANGE488 1-81900-190-2 1 STOPPER; ENG.492 8-97318-648-0 1 BRACKET; ENG STOPPER

KEY No.

0-60 ENGINE ELECTRICAL CONTROL PARTS

33/49

Page 39: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.641 8-97246-510-1 1 TIMER; QOS729 8-97069-786-1 1 SENSOR; QOS THERMO

KEY No.

0-60 ENGINE ELECTRICAL CONTROL PARTS

34/49

Page 40: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.2 8-97225-207-0 1 CASE; PINION,STARTER7 8-97145-324-0

<8-97116-482-0>1 CLUTCH ASM; PINION,STARTER

8 8-97116-485-0 1 BRACKET; CENTER STARTER9 (D) 8-97116-481-0 1 BEARING; GEAR SHAFT STARTER

10 8-97116-483-0 1 SHAFT; GEAR STARTER11 8-97116-484-0 1 WASHER; GEAR SHAFT STARTER13 8-97358-464-0 1 YOKE; STARTER16 8-97231-276-0 1 ARMATURE; STARTER17 (C) 1-81129-837-0 1 BEARING; ARMATURE,STARTER18 8-97116-489-0 1 WASHER;21 8-97172-056-0 4 SPRING; BRUSH HOLDER STARTER22 8-97172-055-0 1 HOLDER; BRUSH STARTER23 8-97210-917-0 1 COVER; RR COVER STARTER27 (A) 8-97116-495-0 1 BOLT; THROUGH,STARTER27 (B) 8-94475-698-0 1 BOLT; THROUGH,STARTER28 8-97172-048-0 1 LEVER; SHIFT,STARTER31 8-97358-463-0 1 SWITCH; ENGAGE STARTER46 (C) 8-97116-490-0 4 GEAR; CLU STARTER48 8-97116-515-0 1 BALL; PINION,STARTER54 8-97116-488-0 1 CLUTCH; PINION,STARTER55 8-97137-606-0 1 PINION; CLU,STARTER73 8-94475-688-0 1 STOPPER SET; PINION95 (A) 8-97172-058-0 2 BRUSH SET; (+) & (-),STARTER

KEY No.

0-65 STARTER

35/49

Page 41: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-98239-409-0

<8-97212-504-0>1 COVER ASM; RR,GEN

2 8-97212-500-0 1 ROTOR; GEN3 (C) 8-97182-740-0

<8-97212-502-0>1 BEARING; ROTOR,GEN UP TO 438168

3 (C) 8-97103-807-0 1 BEARING; ROTOR,GEN 438169 - UP17 8-97256-037-0 1 COVER ASM; FRT,GEN19 8-97212-508-0 1 PULLEY; GEN24 (D) 8-97212-510-0 1 SCREW; RECTIFIER,GEN

KEY No.

0-66 GENERATOR

36/49

Page 42: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97251-419-0 1 HOUSING; PUMP,FUEL INJ6 5-15644-017-0 4 HOLDER; DELIVERY VALVE,INJ PUMP7 1-09623-052-0 4 GASKET; HOLDER,DELIVERY VALVE8 5-15629-045-0 4 STOPPER; DELIVERY VALVE,INJ PUMP9 1-15643-014-0 4 SPRING; DELIVERY VALVE

10 1-15649-001-0 4 GASKET; DELIVERY VALVE,INJ PUMP14 8-97138-533-0 4 VALVE; DELIVERY,INJ PUMP19 8-97327-513-0 4 PLUNGER ASM; INJ PUMP33 1-09623-013-0 1 GASKET; FUEL FEED PUMP,INJ PUMP45 1-15619-282-0 1 BOLT; FRT COVER TO HSG46 8-97181-509-0 1 COVER; FRT,PUMP HSG47 8-97083-337-0 1 SHIM; FRT COVER,INJ PUMP HSG48 5-15629-049-0 1 GASKET; FRT COVER TO HSG49 5-15629-024-1 1 RING; FRT BRG,CM/SHF50 8-97251-420-0 1 CAMSHAFT; INJ PUMP51 5-83539-024-0 1 KEY; DRIVE GEAR,INJ PUMP58 9-81225-058-0 4 SLEEVE; CONT,INJ PUMP62 9-81235-015-0 4 SEAT; PLUNGER SPRING,INJ PUMP63 8-94387-977-0 4 SPRING; PLUNGER,INJ PUMP64 9-81235-021-0 4 SEAT; PLUNGER SPRING LWR,INJ68 5-15622-009-0 4 TAPPET; CM/SHF,INJ PUMP69 5-15619-041-0 4 GUIDE; TAPPET,INJ PUMP70 5-15622-006-0 4 PIN; TAPPET ROLLER,INJ PUMP71 1-15629-001-0 4 BUSHING; TAPPET ROLLER,INJ PUMP72 1-15622-003-0 4 ROLLER; TAPPET,INJ PUMP73 8-94386-596-0 1 GASKET; COVER TO HSG74 8-94171-109-0 1 COVER; HSG,INJ PUMP75 1-15619-003-0 2 SCREW; COVER TO HSG79 9-81215-115-0 3 STUD; FUEL FEED PUMP TO HSG80 8-94171-110-0 3 NUT; FUEL FEED PUMP FIX

KEY No.

0-80 INJECTION PUMP

37/49

Page 43: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.82 5-15619-136-0 3 PLUG; HSG,INJ PUMP88 8-97012-836-0 1 BOLT; EYE,OIL FEED,INJ PUMP89 9-09572-010-0 2 GASKET; OIL FEED BOLT,INJ PUMP

105 9-00090-677-0 1 BEARING; CM/SHF RR,INJ PUMPNSK

105 5-09800-038-0 1 BEARING; CM/SHF RR,INJ PUMPTOYO

107 5-15629-015-0 1 SHIM; RR BEARING,CM/SHFT=0.10

107 5-15629-016-0 1 SHIM; RR BEARING,CM/SHFT=0.12

107 5-15629-017-0 1 SHIM; RR BEARING,CM/SHFT=0.14

107 5-15629-018-0 1 SHIM; RR BEARING,CM/SHFT=0.16

107 5-15629-019-0 1 SHIM; RR BEARING,CM/SHFT=0.18

107 5-15629-020-0 1 SHIM; RR BEARING,CM/SHFT=0.50

107 5-15629-038-0 1 SHIM; RR BEARING,CM/SHFT=1.00

107 9-81225-033-0 1 SHIM; RR BEARING,CM/SHFT=0.30

107 5-15619-039-0 1 SHIM; RR BEARING,CM/SHFT=0.70

107 5-15629-090-0 1 SHIM; RR BEARING,CM/SHFT=1.40

107 1-15639-088-0 1 SHIM; RR BEARING,CM/SHFT=2.40

109 5-15637-002-0 1 RACK; CONT,INJ PUMP114 1-15629-002-0 1 BEARING; CM/SHF FRT,INJ PUMP

NSK114 1-15629-003-0 1 BEARING; CM/SHF FRT,INJ PUMP

TOYO117 9-09572-014-0

<1-15759-001-0>2 GASKET; EYE BOLT,INJ PUMP

118 1-15619-082-0 1 BOLT; EYE,FUEL INL,INJ PUMP126 9-81235-017-0 1 ADAPTER; EYE BOLT,PUMP HSG127 5-15619-044-0 1 ADAPTER; FUEL PIPE148 9-81215-144-0 2 GASKET; COVER FIX BOLT155 1-15619-024-0 1 BOLT; AIR BLEED,INJ PUMP159 9-81225-047-0 1 RING; RR BEARING,CM/SHF,INJ PUMP162 5-15629-025-0 1 SHIM; FRT BRG,CM/SHF

T=0.10162 5-15629-026-0 1 SHIM; FRT BRG,CM/SHF

T=0.12162 5-15629-027-0 1 SHIM; FRT BRG,CM/SHF

T=0.14162 5-15629-028-0 1 SHIM; FRT BRG,CM/SHF

T=0.16162 5-15629-029-0 1 SHIM; FRT BRG,CM/SHF

T=0.18162 5-15629-031-0 1 SHIM; FRT BRG,CM/SHF

T=0.50162 5-15629-032-0 1 SHIM; FRT BRG,CM/SHF

T=1.00162 5-15629-030-0 1 SHIM; FRT BRG,CM/SHF

T=0.30167 1-15639-003-0 1 BOLT; CONT RACK,INJ PUMP

KEY No.

0-80 INJECTION PUMP

38/49

Page 44: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.KEY No.

0-80 INJECTION PUMP

176 5-15625-001-0 2 PLATE; LK,DELIVERY VALVE HOLDER177 9-81225-057-0 4 PINION; CONT SLEEVE,INJ PUMP178 9-81235-003-0 4 SCREW; PINION,INJ PUMP181 5-15619-034-0 1 SHIM; TAPPET,INJ PUMP

T=0.30181 5-15619-035-0 1 SHIM; TAPPET,INJ PUMP

T=0.40181 5-15619-036-0 1 SHIM; TAPPET,INJ PUMP

T=0.50181 5-15619-001-0 1 SHIM; TAPPET,INJ PUMP

T=0.60181 5-15619-002-0 1 SHIM; TAPPET,INJ PUMP

T=0.70181 5-15619-039-0

<5-15619-003-0>1 SHIM; TAPPET,INJ PUMP

T=0.80181 5-15619-004-0 1 SHIM; TAPPET,INJ PUMP

T=0.90181 5-15619-005-0 1 SHIM; TAPPET,INJ PUMP

T=1.00181 5-15619-007-0 1 SHIM; TAPPET,INJ PUMP

T=1.10181 5-15619-008-0 1 SHIM; TAPPET,INJ PUMP

T=1.20181 5-15619-009-0 1 SHIM; TAPPET,INJ PUMP

T=1.30181 5-15619-010-0 1 SHIM; TAPPET,INJ PUMP

T=1.40181 5-15619-011-0 1 SHIM; TAPPET,INJ PUMP

T=0.55181 5-15619-012-0 1 SHIM; TAPPET,INJ PUMP

T=0.65181 5-15619-013-0 1 SHIM; TAPPET,INJ PUMP

T=0.75181 5-15619-015-0 1 SHIM; TAPPET,INJ PUMP

T=0.85181 9-81235-042-0 1 SHIM; TAPPET,INJ PUMP

T=0.95181 9-81235-043-0 1 SHIM; TAPPET,INJ PUMP

T=1.05181 9-81235-044-0 1 SHIM; TAPPET,INJ PUMP

T=1.15181 9-81235-045-0 1 SHIM; TAPPET,INJ PUMP

T=1.25181 5-15619-106-0 1 SHIM; TAPPET,INJ PUMP

T=1.50181 5-15619-107-0 1 SHIM; TAPPET,INJ PUMP

T=1.60181 5-15619-025-0 1 SHIM; TAPPET,INJ PUMP

T=0.20181 5-15619-026-0 1 SHIM; TAPPET,INJ PUMP

T=0.25181 5-15619-027-0 1 SHIM; TAPPET,INJ PUMP

T=0.35181 5-15619-037-0 1 SHIM; TAPPET,INJ PUMP

T=0.45181 5-15619-108-0 1 SHIM; TAPPET,INJ PUMP

T=1.35181 5-15619-109-0 1 SHIM; TAPPET,INJ PUMP

T=1.45

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Page 45: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.KEY No.

0-80 INJECTION PUMP

181 5-15619-110-0 1 SHIM; TAPPET,INJ PUMPT=1.55

197 8-94387-930-0 1 PICKUP; INJ PUMP

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Page 46: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97364-051-0 1 GOVERNOR ASM; INJ PUMP2 1-15721-104-0 1 HOUSING; GOV,INJ PUMP3 (A) 5-15729-027-0 6 BOLT; GOV HSG,INJ PUMP4 9-81325-397-0

<8-91325-397-0>1 PLATE; START SPRING,GOV

5 1-15779-093-0 1 GASKET; GOV TO INJ PUMP HSG7 1-15721-014-0 1 COVER ASM; GOV,INJ PUMP8 (B) 5-15729-054-0 2 BOLT; GOV COVER,INJ PUMP8 (C) 5-15729-033-0 4 BOLT; GOV COVER,INJ PUMP

11 1-15779-094-0 1 GASKET; COVER TO HSG,GOV12 1-15722-021-0 1 FLYWEIGHT ASM; GOV13 8-94221-411-0

<5-19619-049-0>1 KEY; FLYWEIGHT,GOV

15 (C) 5-15729-034-0 1 WASHER; LK,FLYWEIGHT FIX,GOV16 9-81325-086-0 1 NUT; FLYWEIGHT FIX,GOV17 9-81325-088-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=0.2017 9-81325-551-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=0.3017 9-81325-552-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=0.4017 9-81325-553-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=1.0017 5-15729-286-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=0.5017 5-15729-287-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=1.5017 1-15729-891-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=2.00

KEY No.

0-81 GOVERNOR; INJECTION PUMP

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Page 47: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.17 1-15729-892-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=3.0017 1-15729-893-0 1 SHIM; FLYWEIGHT SLEEVE,GOV

T=4.0018 5-15729-372-0 1 SLEEVE; GOV21 5-15725-047-0 1 LEVER ASM; GUIDE,GOV23 1-15725-011-0 1 LINK; LEVER TO CONT RACK,GOV24 5-15723-160-0 1 SPRING; START,GOV,INJ PUMP25 0-91805-504-0

<9-09185-404-0>1 RING; SNAP

28 1-15725-017-0 1 LEVER; SUPPORTING,GOV34 1-15723-219-0 1 SPRING; SPD CONT LEVER,GOV37 8-97234-659-0 1 LEVER ASM; TENSION,GOV40 1-15729-101-0 1 SCREW; LEVER ADJ,GOV41 8-94470-756-0 1 SPRING CAPSULE; IDLE CONT,GOV42 9-00813-023-0 1 NUT; SPRING CAPSULE,IDLE45 (A) 8-97041-660-0 1 LEVER ASM; GOV,INJ PUMP45 (D) 8-94441-841-0 1 LEVER ASM; GOV,INJ PUMP59 (A) 1-15721-023-0 1 COVER; GOV COVER60 (A) 1-15619-282-0 3 BOLT; COVER FIX,GOV COVER60 (B) 0-50540-616-0

<9-01900-616-0>1 BOLT; COVER FIX,GOV COVER

63 (A) 1-15779-574-0 1 GASKET; COVER TO GOV COVER78 (E) 5-87410-765-0 1 LEVER; STOPPER,GOV79 1-15729-294-0 1 SHIM; LEVER SETTING,GOV

T=0.2079 1-15729-295-0 1 SHIM; LEVER SETTING,GOV

T=0.2579 1-15729-296-0 1 SHIM; LEVER SETTING,GOV

T=0.3079 1-15729-297-0 1 SHIM; LEVER SETTING,GOV

T=0.3579 1-15729-298-0 1 SHIM; LEVER SETTING,GOV

T=0.4079 1-15729-299-0 1 SHIM; LEVER SETTING,GOV

T=0.5083 1-15729-885-0 1 SEAL; OIL,CONT SHAFT,GOV86 9-81325-429-0 1 BUSHING; CONT SHAFT,GOV COVER87 0-50540-616-0

<9-01900-616-0>1 BOLT; RETURN SPRING,GOV

M6X16 W/LK WASHER90 (C) 5-15729-123-0 1 SCREW; FULL LOAD ADJ,GOV91 8-94167-794-0 1 SPRING CAPSULE; ADJ,GOV93 (A) 9-84410-027-0 1 NUT; ADJ SCREW LK,INJ PUMP GOV93 (A) 1-15779-508-0 1 NUT; ADJ SCREW LK,INJ PUMP GOV93 (B) 5-15729-209-0 1 NUT; ADJ SCREW LK,INJ PUMP GOV93 (D) 1-15779-040-0 1 NUT; ADJ SCREW LK,INJ PUMP GOV94 8-97179-671-0 1 SCREW; ADJ,CONT LEVER,GOV96 5-15729-053-0 2 PLUG; LEVER SHAFT,GOV99 9-81325-062-0 1 PIN; TENSION LEVER,GOV

101 8-94144-588-0 2 GASKET; ADJ SPRING CAPSULE,GOV103 1-15729-092-0 1 NUT; CAP,ADJ SPRING CAPSULE,GOV104 (C) 8-97179-670-0 1 CAP; LOCK NUT,ADJ SCREW104 (E) 1-15779-565-0 1 CAP; LOCK NUT,ADJ SCREW106 9-81325-030-0 1 KEY; SWIVEL LEVER,GOV

13MM107 9-81325-488-0 1 WASHER; SWIVEL LEVER,GOV

T=1.0108 1-15729-301-0 1 COLLAR; SWIVEL LEVER,GOV109 1-15729-099-0 1 SHIM; SWIVEL LEVER,GOV

KEY No.

0-81 GOVERNOR; INJECTION PUMP

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Page 48: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.KEY No.

0-81 GOVERNOR; INJECTION PUMP

109 9-81325-173-0 1 SHIM; SWIVEL LEVER,GOVT=0.5

110 1-15779-576-0 1 SEAL; OIL,SWIVEL LEVER,GOV111 (A) 8-97233-085-0 1 BUSHING; SWIVEL LEVER,GOV111 (B) 8-97233-086-0 1 BUSHING; SWIVEL LEVER,GOV112 1-15779-573-0 2 GASKET; SWIVEL LEVER,GOV113 9-09185-415-0 2 RING; SNAP,SWIVEL LEVER,GOV

ID=15 OD=36125 9-81325-210-0 1 CAP; STOP LEVER SPRING,GOV150 9-81315-065-0 1 ADAPTER; GOV HSG,INJ PUMP157 0-50540-818-0

<9-01900-818-0>1 BOLT; START SPRING PLATE,GOV

M8X18 W/LK WASHER160 1-15729-015-0 1 GASKET; PLUG TO HSG161 1-15729-038-0 1 PLUG; HSG196 8-94167-798-0 1 BRACKET; COVER253 1-15729-636-0 1 LIMITTER; GOV CONT429 5-15729-099-0 2 GASKET; CAP NUT430 1-15779-564-0 1 CAP NUT; ADJ LEVER474 1-15779-567-0 1 ADAPTER; GOV,INJ PUMP

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Page 49: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 (D) 8-97357-266-0 1 PUMP ASM; FUEL FEED,INJ PUMP4 9-81351-702-0 2 SPRING; VALVE,FUEL FEED PUMP5 1-15755-002-0 2 VALVE; FUEL FEED PUMP7 1-15623-016-0

<1-19623-016-0>2 GASKET; PLUG,FUEL FEED PUMP

8 (A) 1-15619-082-0 1 BOLT; EYE,FUEL OUTLET,FEED PUMP8 (B) 5-15759-027-0 1 BOLT; EYE,FUEL OUTLET,FEED PUMP9 9-09572-014-0

<1-15759-001-0>4 GASKET; EYE BOLT,OUTLET,FUEL

FEED PUMP10 1-15759-003-0 1 ADAPTER; EYE BOLT,FUEL FEED PUMP11 (A) 8-97063-155-0 1 BOLT; EYE,FUEL INL,FEED PUMP12 9-09572-014-0

<1-15759-001-0>3 GASKET; EYE BOLT,INL,FUEL FEED

PUMP15 8-97362-932-0 1 HOUSING; FUEL FEED PUMP16 1-15752-001-0 1 PISTON; FUEL FEED PUMP17 9-81351-303-0 1 SPRING; PISTON,FUEL FEED PUMP18 1-15759-042-0 1 GASKET; PISTON PLUG,FUEL FEED19 8-97027-431-0 1 PLUG; PISTON SPRING,FUEL FEED56 8-97115-991-0 1 PUSH ROD

KEY No.

0-84 FEED PUMP; INJECTION PUMP

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Page 50: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.2 (B) 8-97181-510-0 1 BRACKET; HSG & TIMER,INJ PUMP3 0-44011-030-0

<9-04101-030-0>4 STUD; HSG BRKT,INJ PUMP

M10X30 L=458 9-09164-510-0 4 WASHER; PL,HSG BRKT,INJ PUMP9 1-09985-185-0

<9-09150-610-0>4 WASHER; LK,HSG BRKT,INJ PUMP

10 5-15639-002-0 4 NUT; HSG BRKT,INJ PUMP20 8-94109-707-0 1 GASKET; INJ PUMP

KEY No.

0-86 MISCELLANEOUS PARTS; INJECTION PUMP

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Page 51: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.1 8-97369-138-0 1 COUPLING; INJ PUMP DRIVE3 1-15789-094-0 1 NUT; COUPLING FIX,INJ PUMP5 9-88410-264-0 1 WASHER; COUPLING FIX,INJ PUMP

27 8-94324-339-1 1 GEAR; COUPLING30 8-94457-517-0 6 BOLT; GEAR TO COUPLING

KEY No.

0-87 COUPLING; INJECTION PUMP

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Page 52: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.127 8-97240-675-0 1 PUMP ASM; FUEL,ELEC414 8-94233-655-0 2 GROMMET; PUMP MTG,ELEC FUEL415 8-97047-265-0 2 COLLAR; GROMMET,ELEC FUEL PUMP484 8-94437-022-0

<8-94337-022-0>1 REPAIR KIT; FUEL PUMP

KEY No.

1-40 FUEL TANK

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Page 53: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.58 8-94402-500-0 1 SWITCH; IGNITION

288 (A) 1-82553-040-1 1 RELAY; SAFETY424 (A) 5-82550-029-0 1 RELAY424 (C) 8-97111-962-1 1 RELAY434 8-94402-498-0 1 KEY; STARTER SW

KEY No.

8-25 SWITCH AND RELAY; INSTRUMENT PANEL

48/49

Page 54: ISUZU DIESEL ENGINE 4JG1 TPD03 PARTS CATALOG

Part no. qty Part description Engine serial no.175 8-94459-918-0

<5-82250-008-2>1 INDICATOR; GLOW PLUG

KEY No.

8-26 ELECTRICAL CONTROL AND OTHER PARTS

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