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WRECK REMOVAL OF M.V. “SMART”
I S U As s o c i a t e M e m be r s ' D a y/ 1 6 M a r c h 2 0 1 6
Agenda
THE OPERATION INTRODUCTION TO ARDENT
INTRODUCTION WRECK REMOVAL OF M.V. “SMART”
Ardent Global Presence
Ardent Location
OPA-90
OPA-90 OPA-90
Houston Miami
Santo Domingo
Colón
Macaé
Buenos Aires
London
Walvis Bay
Cape Town Durban Maputo
Mauritius Beira
Nacala Pemba
Dubai
Suez Athens
Hamburg
Genoa Alicante
Singapore Balikpapan
Seoul
Cairns Karatha
Sydney
Visayas
Copenhagen
Ardent Subtech Location
Aberdeen
Value Creation Through Three Pillars
• Emergency response track record dating back to 1833
• A global preparedness portfolio of more than 35 agreements and growing
• Services include training, standby and pre-arranged protocols
Emergency Management Projects Underwater Services
• Shallow and deep water wreck removal, pollutants recovery, environmental care projects, port clearance and offshore decommissioning
• Ground breaking WR project – the raising of the Costa Concordia
• Innovative solution - safe, cost-effective and minimize environmental impact
• One stop solution for Hull Cleaning, Propeller Polishing, Condition Inspections, Class Surveys, Grounding Inspections, and Underwater Repair
• Use of heavily vetted local expertise allowing for optimal cost efficiency which passes through to the client
THE OPERATION WRECK REMOVAL OF M.V. “SMART”
The Operation
Wreck Removal of m.v. “SMART”
I. The incident
II. Time Scale
III. Challenges
IV. Project Phases
V. Contractors
VI. Conclusion
I . THE INCIDENT WRECK REMOVAL OF M.V. “SMART”
The Incident
19 August 2013
The 151,279 DWT bulk carrier ran onto a sand bar shortly after setting sail from Richards Bay coal terminal in a 7 m Indian Ocean swell.
August – October 2013 (Smit Salvage)
The fuel was removed without spillage, followed by 10,000 t of coal slurry in the ruptured no. 9 hold.
The separated stern section was refloated and scuttled it offshore.
It was carrying 147,650 to of coal, 1,769 t of fuel oil and 129 t of diesel. All 23 crew members were safely rescued and, just a couple of days later, the 273 m long ship split in to three parts.
I I . TIME SCALE WRECK REMOVAL OF M.V. “SMART”
Date Activity
8th Dec 2013 First team member arrived in Richards Bay, South Africa.
11th Dec 2013 BIMCO Wreckstage 2010 contract signed.
21st Dec 2013 Day 01, Wreck taken over from Subtech , Subtech caretaker crew continues.
30th Dec 2013 Start operational Phase, Subtech’s diving team and floating assets arrive in Richards Bay.
Project Time Schedule
Overall delivered on Time and on Budget
Titan Salvage won the tendering process to perform the lightening, refloating and scuttling of the partially buried bow section
Milestones
June 2014
04th Nov 2014
Coal discharge completed no. 2 hold de-watered and bow re-floated. Re-grounded due loss of tow. Finished discharging of coal out of cargo hold no. 1, overall abt. 26,300mt recovered and dumped
11th/ 12th Dec 2014 31st Dec 2014
Bow Section refloated and scuttled offshore in abt. 1000m water depths Commenced scrap steel removal of the midbody section, cargo holds no. 4 – 6
09th Jun 2015 100% of scrap steel protruding the seabed are removed, demobilization of equipment
01st Sep 2015
After 01st Sep
Hole at Wreck Site backfilled, remains of wreck are covered with at least 2m of Sand The rehabilitation of the seabed completed immediately
I I I . CHALLENGES WRECK REMOVAL OF M.V. “SMART”
Challenges
Complicated operations
High risk with uncertain factors
The weather conditions on the South African coast
Winter Period
Heavy lift assets
IV. PROJECT PHASES WRECK REMOVAL OF M.V. “SMART”
Principal Phases • Mobilisation • Remove Cargo • Re-Float Bow (Bow back to Hold 3, part) and Scuttle • • Remove mid body piecemeal (Holds 4 – 6 ) • Remediate Sea bed
• Demob.
Mobilization 2013/ 2014
A – Frame Barge UBHEJANE with Dredging Equipment
Mobilization 2013/ 2014 (First Bow Re-Float Operation)
Dump Barge LADY GINA (ex – PIPER) and Tug N’DONGENI
Mobilization 2013/ 2014
Jack Up Barge KARLISSA B
Floating Assets “Karlissa B” Jack-Up Barge
o 250mt Ringer Crane o T&T Marine DOP Pump o Salvage and Dive Equipment
“Karlissa A” Jack-Up Barge o 100mt Crawler Crane o Salvage and Dive Equipment
“JUMBO” Deck Barge (Coal) o 48.7m x 17.00m x 2.90m o Displacement 2200mt o Sidewalls
“JMC 3335” Deck Barge (Scrap) o 100.58m x 30.48m x 6.10m o Displacement 11000mt o 4-point mooring
Floating Assets
“AFON CADNANT” Shoal Buster / AH Tug o Bollard Pull: 55 tons o LxB 36m x 11.5m; Draft 2.4m
“SMIT AMANDLA” Salvage Tug o LxB: 94.6m x 15.8m; Draft: 7.5m o Horsepower: 19,200 o Bollard Pull: 185 tons
Bow Removal (Planning) Separation of Buoyant Bow Section
Estimated Separation Line at abt. Frame # 230
Broco- Cutting
Cutting Charges
Bow Removal (planning) Separation of Buoyant Bow Section
Possible Use of Cutting Charges Explosives to break Bottom Structure
Cargo Removal(No 2 Hold Initially)
Dive Survey
Bow Removal
“SMIT AMANDLA” Towing Wire failed; Attempt unsuccessful; Refloated Bow Section needed to be
grounded again; Site abandoned for Winter Season, abt. 2
Month
Refloating 1st attempt, June 2014
Summary of Operations before Winter 2014
• Discharged and dumped coal of cargo hold 2 with A-Frame barge UBHEJANE and dump barge LADY GINA
• Bow Section Refloated in June 2014 using a cofferdam to seal off and pump out water from cargo hold no. 2
• Towing wire of Salvage Tug parted • Bow Section settled with different direction on the
seabed
Situation of the Bow Section after Winter 2014 Bow Section [frame ref: 210-327] Heading 014° (before abt. 060°) Trim 28° stern (before 19 °) Heel ~ 1.0° Port Draft @ FP ~ 8m(S)/ ~ 9m(P) Water depth ~16.5 m
June, 2014
June, 2014
Situation of the Bow Section after Winter 2014
• The bow section remains embedded with no observable movement
• A dive survey in June reported the bulkhead between holds 2 and 3 to be severely compromised
• Remnants of the cofferdam creates a potential danger for diver inspections
• Observable damage during refloat implies the lower section of hold 3 to be discontinuous
Situation on Seabed after Winter 2014
Cargo Removal (Second Bow Re-Floating)
The Coal was pumped out of Cargo Hold 1
onto the Barge JUMBO, similar to loading former Dump Barge
The Barge Jumbo was fitted with side walls on 3 sides.
The forward opening was closed by crane mats for loading and opened for discharging the coal at the dump site.
A Front End Loader discharged the coal with its bucket
Coal Loading and Dumping
Cargo Removal
Discharging of Coal in No. 1 Cargo Hold
Bow Removal
Counter ballast may be added to #1 WBT P/S and the FPT during coal removal
Pumping arrangement will be similar to previous attempt, (9) 6” Grindex submersible pumps or equivalent
Jack-up barges may be repositioned once pumping water out of hold #1
Refloat Operation (Second Re-Floating)
Bow Removal
Successfully Refloated the Bow Section
Bow Removal Scuttling of the Bow Section
Bow Removal
Scuttling Position & Dumping Ground
Mid-Section Removal
Both jack-ups positioned on either side o Conventional upward chain cutting o Downward and horizontal cuts with
Harrisaw o Piecemealing o Repositioning of larger sections and
scrapping while hanging in the chains with pullers
Mid-Section Removal Midbody-Section, Holds 4-6, Recovery from Seabed
Scrap Steel Handling
Transport of Scrap Steel Ashore
Scrap Steel Handling
Scrap Steel Disposal Ashore
The Remediation of the Seabed
Progress on Seabed as Shown in Surveys
The Remediation of the Seabed
Wreck had worked itself into the seabed Created a depression in the seabed Scouring effects caused steel to protrude
from the seabed
Solution Backfilling the hole with comparable sand
as found at the wrecksite
Condition of the Seabed
The Remediation of the Seabed
Use of Transnet Dredging Services Local Dredger ISANDLWANA Sand from the local sandtrap at the south breakwater of Richards Bay Harbour had been
reclaimed ISANDLWANA has dumped about 71,200m3 of sand at the wreck site
Backfilling of the Wreck Site
V. CONTRACTORS WRECK REMOVAL OF M.V. “SMART”
Contractor Management
Substantial Local Assistance including JV Partner Subtech and Transnet.
Other South African Contractors: Premier Hydraulic, Land and Marine, Jolem Shipping, SMIT Amandla Marine, Transnet Dredging Services, Richard Bay Region Vendors, etc.
VI. CONCLUSION WRECK REMOVAL OF M.V. “SMART”
Conclusions Challenging Status and Conditions
Global / Local Mix. Strong sub-contactor support
Never fully engineered out – damage status in dynamic environment
Stakeholders – strong drivers and active engagement essential
Planning
o More formalised Risk Planning/ Assessment
o Developed with Client
o Named Key Team Members – contractually
o BUT dynamic situations need adaptability
Strong Desire of Client for Certainty
Contractual Risk Certainty and Acceptance can be achieved -needs mutual
understanding and cooperative approach.
“Titan Salvage has successfully completed the complex and difficult removal of the wreck of the cape-size MV Smart coal carrier in South Africa. This was especially challenging given the prevailing weather conditions that prevail on the South African coast, especially during the winter period.
The removal of the vessel, which was entered in The North of England P&I Association Ltd (North) by Owners Alpha Marine, has been accomplished on time and on budget due to a high level of collaboration with the South African Maritime Safety Authority (SAMSA), contractors Titan and North”
NORTH P&I DELIVERS MV SMART SALVAGE ON BUDGET THROUGH A COLLABORATIVE APPROACH
Extract from Joint Press Release: North P&I and SAMSA
THANK YOU