Isola&onJoints

PropipeEngineering&AEGJVarebasedinMadrid,Spain.TheJVwillcapitalizeonthestrongreputa@on AEG has developed as a leading provider of monolithic isola@on joints and onPropipe’sstrengthandexperienceintheoil&gasmarket.PropipeEngineering&AEGJVwillbeabletodrawontheskillandresourcesofacompleterangeofspecializedpipelinesproducts.Wearedelightedtonowbeabletoofferourexis@ngclientsthetrulycompleterangeofproductsandservices,andareequallylookingforwardtodevelopingnewrela@onshipswiththeextendedclientbaseinEuropeandAmerica.

56”600#MonoblockIsola@onJoints

WHATTHEYARE?Some pipelines deteriorate slowly, and in certaincasespipelinelifehasbeentargetedat70yearsormore. Other pipelines have been built and haveexhaustedtheirlifecycleaXer1yearofopera@on.Metals corrode because we use them inenvironmentswhere theyarechemically instable.Only copperandthepreciousmetals(gold,silver,pla@numetc..)arefoundinnatureintheirmetallicstate. All other metals are processed frommineralsorores intometalswhichare inherentlyunstableintheirenvironments.Corrosionisthemajorcauseofreportableincidentsinmajoroilandgasprojects.Corrosionisalsothemajorcauseofpipelinefailures.Corrosionrelatedproblemscosttothetransmissionpipeline industrybillionsofdollars,divided into thecostof failures, capital andopera@onsandmaintenance.Whereveryoufindoilandgaspipelines,youalsofindawidearrayofreliableAPPisola@onjoints.The correct loca@on of monolithic isola@on joints helps to reduce the overall cost ofcorrosion control systems and save millions of dollars by improving efficiency againstcorrosionproblems.

TechnicalData

CERTIFICATIONNDEPupBevels

NDEW3ClosureWeldNDEW1-W2BufWelds

Pneuma@cAirTestHydrosta@cTest

Hydro-Fa@gueTest(bargxcycles)ElectricInsula@onResistance

DielectricStrenghtTestDesignCodeDesignFactor

MaxAllowableLoadsInsulator

ResinFiller

EN102043.1or3.2100%MT/UT-ASMEV-ASMEVIII100%MT/UT-ASMEV-ASMEVIII100%MT/UT/RX-ASMEV-ASMEVIII10bar10Min.AtTestPressureoraspercustomerrequirements5Cyclesat80%TPoraspercustomerrequirements>200MΩ5to12kV(AC)%50Hz(1-5min)ASMEVIIID.I-ANSIB31.8/40,2to0.6Upto95%SMYS-basedoncustomerrequiremntsNEMAG11ClassHColdCuredEpoxy

ANSI150#(PNorDP25)Ø"" Ø(mm) EUDN WT(mm) PipeGr. A C D KG1” 33,4 25 3,38 B 76 400 92 4,22” 60,3 50 3,91 B 104 400 106 5,23” 88,9 80 4,78 B 130 400 114 94” 114,3 100 4,78 B 155 400 120 126” 168,3 150 5,56 B 216 400 134 218” 219,1 200 6,35 B 269 400 148 3010” 273 250 6,35 B 320 450 156 4112” 323,9 300 6,35 B 378 450 160 5414” 355,6 350 7,92 B 419 500 190 10016” 406,4 400 7,92 B 478 600 210 13318” 457,2 450 7,92 B 529 700 224 15420” 508 500 7,92 B 580 800 234 18724” 609,6 600 9,52 B 695 800 274 32026” 660,4 650 9,52 B 734 900 286 32728” 711,2 700 9,52 B 784 900 296 35630” 762 750 9,52 B 840 1000 304 39132” 812,8 800 9,52 B 890 1000 314 42734” 863,6 850 9,52 B 940 1100 322 45236” 914,4 900 9,52 B 990 1200 330 534

ANSI300-400#(PNORDP50-64)Ø"" Ø(mm) EUDN WT(mm) PipeGr. A C D KG1” 33,4 25 3,38 B 76 400 92 4,22” 60,3 50 3,91 B 110 500 108 7,63” 88,9 80 5,49 B 150 500 114 154” 114,3 100 6,02 B 175 500 120 196” 168,3 150 7,11 X52 240 500 140 368” 219,1 200 8,18 X52 294 600 160 5910” 273 250 8,74 X52 352 700 180 8612” 323,9 300 9,52 X52 404 700 204 12714” 355,6 350 9,52 X52 448 800 214 15416” 406,4 400 10,31 X52 495 800 234 18518” 457,2 450 11,91 X52 546 800 260 23620” 508 500 11,91 X52 605 900 274 29824” 609,6 600 14,27 X52 705 1000 324 43826” 660,4 650 14,27 X52 756 1000 336 48328” 711,2 700 14,27 X52 815 1200 360 64430” 762 750 15,88 X52 879 1200 376 76232” 812,8 800 15,88 X52 884 1200 390 82634” 863,6 850 17,5 X52 957.5 1300 415 89336” 914,4 900 19,05 X52 1031 1300 440 1128

ANSI600#(PNORDP100)

Ø"" Ø(mm) EUDN WT(mm) PipeGrade A C D KG1” 33,4 25 3,38 B 76 400 92 4,22” 60,3 50 5,54 B 110 500 108 7,63” 88,9 80 5,49 B 150 500 116 154” 114,3 100 6,02 B 175 500 130 206” 168,3 150 7,11 X52 240 500 150 378” 219,1 200 8,18 X52 294 600 178 6310” 273 250 9,27 X52 352 600 204 9412” 323,9 300 9,52 X52 404 700 224 13714” 355,6 350 9,52 X52 453 700 250 17716” 406,4 400 10,31 X52 502 800 274 21518” 457,2 450 11,91 X52 552 800 300 26720” 508 500 11,91 X52 609 800 322 33724” 609,6 600 14,27 X52 739 900 358 57026” 660,4 650 14,27 X52 783 1000 386 66728” 711,2 700 14,27 X52 836 1200 376 82830” 762 750 15,88 X52 907 1200 426 97832” 812,8 800 17,5 X52 946 1300 430 134234” 863,6 850 19,05 X52 1013 1300 461 148036” 914,4 900 19,05 X52 1080 1300 492 1503

APPLICATIONForOnshoreProjects:Tolimitthespreadandhencethecostofcathodicprotec@ontothosepipelinesthatneedtobeeffec@velyandeconomicallyprotectedbythemaincathodicprotec@onsystem.Toelectrically"split-up"longpipelinesintodis@nc@vecathodicprotec@onsystem.Toisolateapipelineandensurethatcathodicprotec@onorstrayelectricitycurrentsdonotcauseincreasedcorrosion.To provide protec@on against earthing currents at domes@c and industrial premiseswherethePMEsystemisinuse.ForOffshoreProjects:Inriserpipesandoffshorestructurestoisolatethepipelinecathodicprotec@onsystem.Atfield"@e-ins”Toisolateapipelineandensurethatcathodicprotec@onorstrayelectricity currentsdonotcauseincreasedcorrosion.

TECHNICALFEATURESAPPmonolithic isola@on jointsaremanufactured inaccordancewiththehighestrecognizedinterna@onalstandards,whichguaranteemechanicalrequirements(torsion,trac@on,bendingetc..)aremetfortheveryspecificneedofanyproject.APPmonolithicisola@onjointsaredesignedandmanufacturedinsizesrangeOD1"uptoOD96”.Pressurera@ngfromANSI150#uptoAPI10000#.Alltypeofcarbonsteelandstainlesssteelmaterialsareusedindesignandfabrica@onBENEFITS&ADVANTAGESNo loss of integrity due to thermal expansion or ground stress as is common with flangeisola@ongasketkits.In-housetestedhydraulicallyandelectricallyto1½@mesthedesignpressure.Maintenancefree,reliablecathodicisola@onofequipmentinrequiredstrategicapplica@onssuchascompressorsta@ons.No labor intensiveorcomplicated installa@onprocedurerequiredas iswith isola@ongasketkits.Noinspec@onpits,vaultsormaintenanceneeded.Isolatestraycurrentsimpressedonthepipefromouterforcessuchaselectricaltransmissionsystemsandearthcurrents.Excellentbendingandtorsionresistance.

AnchorFlangesAnAnchor Flange is a device installed on a pipeline to combat axialmovements.Once it'sweldedtothepipeline,theanchorflangeiscommonlyanchoredintoaconcretefounda@on.Typicallyplacedontoa sec@onofpipelineas itmakesa turnor isatabridgecrossing, theanchorflangeisusedtopreventthepipelinefrommoving.AnAnchorFlange isan importantelement inmany thrust-control systems,especially thoseprotec@ng pipeline pumping sta@ons. Welded into the line and encased in concrete, itimmobilizes the pipe at predetermined loca@ons and transfer built-up stresses to externalstructures.Forexample,incross-countrypipelinesendforcesofconsiderablemagnitudearegenerated by internal pressure and temperature change. Unless these forces are properlycontrolled,theycandamagepumps,valvesandotherclose-toleranceequipment.AnchorFlangesmaybeusedtosecuresubseapipingandriserstoplaxorm.Anchor Flanges are an integral pressure retaining component of the pipeline and arethereforesuppliedwithweldendbevelstomatchthepipelinewallthickness.OrderingInforma@onPipelineODPipelinewallthicknessMaterialgradeDesigncodeanddesignfactorDesignpressureCorrosionallowanceMaximumaxialloadAllowablebearingstressofthesuppor@ngfounda@on.

SPECTACLEBLINDFLANGESAPPSpectacleBlindsaredesignedandmanufacturedto allow you to be absolutely sure that an item ofequipment isproperlyandsecurelyblankedoffwithnopossibilityofanyflowor leakagethroughavalveduringmaintenance.SPADEANDSPACERSAPP Spade and Spacers are designed andmanufactured to isolate sec@ons of pipe to preventcontamina@onandallowinspec@on.Spades and Spacers are usually made from duplex,super duplex, 6% moly , nickel alloy and stainlesssteel to ensure they are strong and corrosionresistant.APP Spades and Spacers are designed andmanufactured in accordance to API 590 and ASTM16.48ortocustomerrequirements.

SWIVELRINGFLANGESAPPdesignsandmanufacturesarangeofswivelringflanges in any size and pressure ra@ng to meetapplicable dimensions and gasket types of anyrecognizedflangespecifica@on.APPswivelflangesmeettherequirementsofAPI6Aandaredesigned inaccordancewithASMEPressureVessels Code, sec. VIII, Div. 2, unless otherwisespecified.Flange geometry can bemodified in the event thatspecific design condi@ons and environmental loadsneedtobetakenintoaccount.

Propipe fze RAK Free zone PO Box 16111 Dubai - United Arab Emirates Email info@propipe.es www.propipe.es www.hottap.es

PropipeCrta. Fuecarral-Alcobendas 14 C Bajo A 28050 Madrid Spain Ph +34 913 588 589 Fx +34 911 518 465 Email info@propipe.es www.propipe.es www.hottap.es

info@propipe.eswww.propipe.es