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‘’ ISO 9001: 2008 CERTIFIED COMPANY IN HEAT TREATMENT ‘’

ISO 9001: 2008 CERTIFIED COMPANY IN HEAT TREATMENT ‘’jasscan.com/wp-content/uploads/2016/05/JASSCAN... · 2. 60 Ampere Male Brass Camlock 3. 60 Ampere Female Epoxy Sleeve 4. 60

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Page 1: ISO 9001: 2008 CERTIFIED COMPANY IN HEAT TREATMENT ‘’jasscan.com/wp-content/uploads/2016/05/JASSCAN... · 2. 60 Ampere Male Brass Camlock 3. 60 Ampere Female Epoxy Sleeve 4. 60

‘’ ISO 9001: 2008 CERTIFIED COMPANY IN HEAT TREATMENT ‘’

Page 2: ISO 9001: 2008 CERTIFIED COMPANY IN HEAT TREATMENT ‘’jasscan.com/wp-content/uploads/2016/05/JASSCAN... · 2. 60 Ampere Male Brass Camlock 3. 60 Ampere Female Epoxy Sleeve 4. 60

HEAT TREATMENT

Jasscan Inspection is equipped with state-of-art heat treatment facilities and established itself as “One Stop”

heat treatment solutions provider for wide range of industries including engineering, marine and oil & gas.

Heat treatment is a process to achieve the required physical and mechanical properties for which the part will

be used. Heat treatment is a metallurgical application for relieving the stress after welding, hardening and

softening the material according to requirement for its end use. There are many types of heat treatment

processes that are in practice namely annealing, tempering, hardening, normalizing, post weld heat treatment

and preheating etc.

We carry out many complex heat treating schedules to optimize an alloy's mechanical properties such as

increasing the strength, increasing the machinability, improving toughness and stress relieving.

Heat Treatment Jasscan Activity

Heat Treatment Progress

Heat Treatment Preparation & Work Progress

We provide high-quality heat

treatment services at a competitive

and reasonable cost. In order to ensure

the highest quality of service, we

rigorously follow strict & proven

international codes and standards. If

required, we are also flexible to comply

with specifications and guidelines

provided by our customers.

Feel free to contact us for all your heat

treatment needs.

1

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HEAT TREATMENT ACTIVITIES ON SITE

BOILER U – TUBE (BEFORE AND AFTER PWHT)

HOUSING , WELLHEAD (LOCALIZED)

2

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HEAT TREATMENT ACTIVITIES ON SITE

BUOY STRUCTURE (LOCALIZED)

FLANGE , API (LOCALIZED)

HIGH PRESSURE PIPES PWHT HANGER TUBING

3

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HEAT TREATMENT FURNACE ACTIVITIES INHOUSE

WELLHEAD , TUBIBGS (BEFORE AND AFTER PWHT)

THREE PRODUCTI (BEFORE AND AFTER PWHT)

4

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5

HEAT TREATMENT FURNACE ACTIVITIES INHOUSE

HOUSING , DIVERTER SUPERHEATER PANELS

HANGER TUBING (BEFORE AND AFTER PWHT)

MAIN BODY WELL (BEFORE AND AFTER PWHT)

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6

EQUIPMENT LIST

PROGRAM CONTROLLER UNIT

Program Controller Box consists of 1-unit Temperature Program

Setter and 6-units Temperature Controller.

This unit has been developed to ensure in reliable performance of

temperature program of Localized PWHT work and furnace

heating operation.

Model No. : C6126

Input Power : 200 Volt; 60VA.

Input Signal : Type “K” Thermocouple

Dimension : 480H x 405W x 460D (mm)

Weight : 28 kg.

Carrying Case : Stainless Steel

TEMPERATURE RECORDER

This provides EH series dotting type temperature recording for

type “K” chromel/alumel temperatures.

Model No. : EH100-12

Input Power : 200 Volt; 75VA.

Input Signal : Type “K” Thermocouple

Scale : 0°C / 1200°C

Dimension : 290H x 290W x 320D (mm)

Weight : 13 kg.

THYRISTOR POWER REGULATOR

Thyristor Power Regulator is very versatile equipment for Pre-

Heat (PH) and Post Weld Heat Treatment (PWHT) of oil-tools,

pipes or pressure vessels, ship-building structures at site due to

its portability. It is also reliable for furnace heating operation. It is

designed for heat treatment work employing the electric

resistance method.

Model No. : EVC-243060B

Capacity : 150A, 30/60 kVA

Input Power : AC200/400, 1φ 50~60Hz

Output : 10~400 Volt

Dimension : 520H x 210W x 325H (mm)

Weight : 25 kg.

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7

TEMPERATURE CHART PAPER

Chart No. : ET-201 (0°C ~ 1200°C)

Chart Width : 180mm

Packing : 3 books/box

TEMPERATURE CONTROLLER

Model No. : C7007 (0°C ~ 1200°C)

Input Signal : Thermocouple Type-K

Mains : 220VAC

TEMPERATURE TRANSMITTER (CONVERTER)

Model No. : C7010 (0°C ~ 1200°C)

Input Signal : Thermocouple Type-K

Output Signal : 0~50mV DC

Mains : 220VAC

AUTO PROGRAMMER

Model : P256 (six channel auto

programmer/controller)

Input Power : 110 Volt; 60VA.

Input Signal : Type “K” Thermocouple

Dimension : 250H x 350W x 250D (mm)

Weight : approx. 10 kg.

TRANSFORMATOR UNIT

50kVA TRANSFORMER POWER UNIT

This unit provides a 60volt output supply for powering

various type/sizes of low voltage-60V heating element. It

consists of an air natural 3 phase transformer contained

in a wheeled robust sheet case and controls the

secondary output in 6 channel mode. The output

channels are controlled by means of energy regulators

and temperature controllers but provision is made for

external control from any suitable controller or setter

programmer.

Each channel has its own auto/manual switch so any

combination of channels can be operated either auto or

manual. The Power unit is protected against over current

or over temperature condition.

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8

ACCESSORIES LIST

THERMOCOUPLE PUTTY

This is used to insulate the hot junction of thermocouples, so as to

avoid temperature misreading caused by the effect of radiation.

Material :

Ground Alumina, Silica Sand, Ground Silica Sand, China

Clay, Ball Clay, Ground Bauxite, Alkaline, Sodium Silicate.

Packing : 0.5 kg/jar

THERMOCOUPLE WIRE TYPE “K”

Thermocouple will be attached directly onto metal surface of

the work-piece using a Thermocouple Attachment Unit. This

consumable type of thermocouple gives the greatest accuracy.

Material : Glass Fiber individual wrapped,

2 cores for Chromel-alumel

Range : 0°C ~ 900°C

Packing : 0.8mmØ x100ML/roll (328’/roll)

THERMOCOUPLE ATTACHMENT UNIT

This is used to attach thermocouple wire directly to the

work-piece. The penetration will only 0.2~0.3mm, causing

no damage to the work-piece.

Capacitance : 10,000µF

Battery : Rechargeable 12 Volt, 2.1Amp.hr

Main supply for recharging: 100/200V

Packing : SS case 250L x 80W x 200H (mm)

x 20kg

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9

COMPENSANTING LEAD CABLE

Material :

Vinyl & Core wire 13/0.2MM, VX IEC Type-K,

2 cores for Chromel-alumel Insulation Maximum

operating temperature : 105°C

Packing : 100ML/roll

THERMAL INSULATION BLANKET

Isowol ceramic fiber blanket with a density of 128kg/M3

Size : 7200L x 600W x 25T(mm)

Size : 3600L x 600W x 50T(mm)

Maximum service temperature: 1260°C

INPUT CABLE

Single Core Cable

Size : 1 x 35mmSQ x 10,000mmL

Current Rate : 168A at ambient temp. 30°C.

OUTPUT CABLE

Single Core Cable

Size : 1 x 35mmSQ x 20,000mmL

Current Rate : 168A at ambient temp. 30°C.

SPLITTER

Single Core Cable

Size : 1 x 10mmSQ x 1,500mmL

Current Rate : 77A at ambient temp. 30°C.

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10

CONNECTOR

Thermocouple Socket in-line (Female)

Thermocouple Plug in-line (Male)

COMPENSANTING LEAD CORD SOCKET

Model : 3-holes Socket in-line

(female

CABLE CONECTOR

. 150Ampere water-proof Female-in-line

cable connector for input cable

150Ampere water-proof Male-in-line

cable connector for output cable

150Ampere water-proof

Female-panel-mounted

MAGNET FOR HOLDING PREHEATER

60mmØ round magnet with strap

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TWIST CAMLOCK

1. 60 Ampere Female Brass Camlock

2. 60 Ampere Male Brass Camlock

3. 60 Ampere Female Epoxy Sleeve

4. 60 Ampere Male Epoxy Sleeve

5. 60 Ampere Lock Pin

FLEXIBLE CERAMIC PAD HEATER

Also called Almat Heater.

Body insulation : Sintered sleeve of oxidized

Alumina (Al2 O3 97%)

Heating element : Twisted 3.5MMØ Ni-Cr wire

Usable temperature : Maximum 900°C

Heating width : Any size

Rating

• voltage : Determined by

heater size

• current : 45A maximum

• resistance : 0.28Ω/M of twisted

wire

Application : Any shaped

structure

CERAMIC BEAT FOR HEATING ELEMENT

1. Male-end Bead

2. Female-end Bead

3. Body Bead

4. Body Bead with hole

5. Single Hole Bead

6. Junction Bead

11

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HEATER PART

12

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COMPANY EXPERIENCE PROJECT

NO CLIENT PROJECT NAME START

(YEAR)

FINISH

(YEAR) JOB ORDER

1 BOILER MASTER PTE LTD

PUTERI INTAN 2015 2015 HEAT TREATMENT

2 BOILER MASTER PTE LTD PUTERI DELIMA 2015 2015 HEAT TREATMENT

3 BOILER MASTER PTE LTD PUTERI NILAM 2015 2015 HEAT TREATMENT

4 KEPPEL SINGMARINE PTE LTD HULL-385 2015 2015 HEAT TREATMENT

5 COSCO MARINE PTE LTD P2055 2015 2015 HEAT TREATMENT

6 DRY DOCKS STOLT BRELAND

ST2602 2015 2015 HEAT TREATMENT

7 KEPPEL SHIPYARD TUAS LTD FPSO KRAKEN 2015 2015 HEAT TREATMENT

8 KEPPEL SHIPYARD BENOI LTD GOLAR HILLI FLNG 2015

2015 HEAT TREATMENT

9 KEPPEL SHIPYARD BENOI LTD FPSO STONES 2015 2015 HEAT TREATMENT

10 KEPPEL SHIPYARD TUAS LTD TULLOW TEN 2015 2015 HEAT TREATMENT

11 PPL SHIPYARD PTE LTD P2043 2015 2015 HEAT TREATMENT

12 PPL SHIPYARD PTE LTD P2046 2015 2015 HEAT TREATMENT

13 PPL SHIPYARD PTE LTD P2047 2015 2015 HEAT TREATMENT

14 PPL SHIPYARD PTE LTD P2048 2015 2015 HEAT TREATMENT

15 PPL SHIPYARD PTE LTD P2049 2015 2015 HEAT TREATMENT

16 PPL SHIPYARD PTE LTD P2053 2015 2015 HEAT TREATMENT

13

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COMPANY EXPERIENCE PROJECT

NO CLIENT PROJECT NAME START

(YEAR)

FINISH

(YEAR) JOB ORDER

17 SEAWORLD MARINE PTE LTD S-6032, S-6033 2015 2015 HEAT TREATMENT

18 SINGAPORE TECHNOLOGIES PTE LTD CORNELLS 2015 2015 HEAT TREATMENT

19 SINGAPORE TECHNOLOGIES PTE LTD DUKE 2015 2015 HEAT TREATMENT

20

SINGAPORE TECHNOLOGIES PTE LTD FAIR PLAYERR 2015 2015 HEAT TREATMENT

21 SINGAPORE TECHNOLOGIES PTE LTD JOHANNES-S 2015 2015 HEAT TREATMENT

22 SINGAPORE TECHNOLOGIES PTE LTD VANOORD 2015 2015 HEAT TREATMENT

23 SINGAPORE TECHNOLOGIES PTE LTD FAIR PLAYER 2015 2015 HEAT TREATMENT

24 AUS GROUP PTE LTD

SEMI FINISHED 2014 2014 HEAT TREATMENT

25 BOILER MASTER PTE LTD ALBANY (FPSO C7) 2014 2014 HEAT TREATMENT

26 DRY DOCKS ELLEN 2014 2014 HEAT TREATMENT

27 DRY DOCKS JASCON 2014 2014 HEAT TREATMENT

28 KEPPEL SHIPYARD TUAS LTD ICHTHY’S TURRET 2014 2014 HEAT TREATMENT

14

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COMPANY EXPERIENCE PROJECT

NO CLIENT PROJECT NAME

START

(YEAR)

FINISH

(YEAR) JOB ORDER

29

KEPPEL SINGMARINE PTE LTD HULL-381 2014 2014 HEAT TREATMENT

30 KEPPEL SHIPYARD TUAS LTD TULLOW TEN 2014 2014 HEAT TREATMENT

31 KEPPEL SHIPYARD TUAS LTD FPSO ARMADA

STERLING II 2014 2014 HEAT TREATMENT

32 OFFSHORE CONSTRUCTION SERVICES BOUY HANDLING 2014 2014 HEAT TREATMENT

33 OFFSHORE CONSTRUCTION SERVICES SEAS 2014 2014 HEAT TREATMENT

34 KEPPEL SHIPYARD BENOI LTD FLANDRE 2014 2014 HEAT TREATMENT

35 KEPPEL SHIPYARD BENOI LTD FPSO IKDAM 2014 2014 HEAT TREATMENT

36 KEPPEL SHIPYARD BENOI LTD FPSO SRONES 2014 2014 HEAT TREATMENT

37 KEPPEL SHIPYARD GUL LTD BALDUR 2014 2014 HEAT TREATMENT

38 KEPPEL SHIPYARD GUL LTD SKD BERNAI 2014 2014 HEAT TREATMENT

39 KEPPEL SHIPYARD GUL LTD SKD MENANG 2014 2014 HEAT TREATMENT

40 SINGAPORE TECHNOLOGIES MARINE

LTD FAIR WAY 2013 2013 HEAT TREATMENT

41 SINGAPORE TECHNOLOGIES MARINE

LTD SEMAC 1 2013 2013 HEAT TREATMENT

42 SINGAPORE TECHNOLOGIES MARINE

LTD FAIR SPIRIT 2013 2013 HEAT TREATMENT

43 SINGAPORE TECHNOLOGIES MARINE

LTD STOLT ERRICIENCY 2013 2013 HEAT TREATMENT

44 KEPPEL SHIPYARD BENOI PTE LTD FPSO STONES 2013 2013 HEAT TREATMENT

15

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COMPANY EXPERIENCE PROJECT

NO CLIENT PROJECT NAME START

(YEAR)

FINISH

(YEAR) JOB ORDER

45 SEAGULL MARINE LTD 00-2049-13 2013 2013 HEAT TREATMENT

46 KEPPEL SHIPYARD GUL LTD MTR 2 2013 2013 HEAT TREATMENT

47 OFFSHORE CONSTRUCTION SERVICES WPS 2013 2013 HEAT TREATMENT

48 MENCAST PTE LTD FAIR LEAD PINS 2013 2013 HEAT TREATMENT

49 JSML 2399G 2013 2013 HEAT TREATMENT

50 KEPPEL SHIPYARD BENOI PTE LTD FPSON GOMA 2013 2013 HEAT TREATMENT

51 KEPPEL SHIPYARD BENOI PTE LTD BUMI ARMADA 2013 2013 HEAT TREATMENT

52 KEPPEL SHIPYARD TUAS LTD ICHTHY’S TURRET 2013 2014 HEAT TREATMENT

53 KEPPEL SHIPYARD TUAS LTD FPSON GOMA 2013 2013 HEAT TREATMENT

54 KEPPEL SINGMARINE PTE LTD HULL-375 2013 2013 HEAT TREATMENT

16

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JASSCAN INSPECTION SUCCESSFULLY COMPLECTED SEVERAL ‘TURNKEY’

NDT AND HEAT TREATMENT PROJECT

STONES TURRET FPSO PROJECT

ICHTHYS TURRET NDT AND HEAT TREATMENT

17

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PERSONNEL SAFETY AWARD APPRECIATION

18