Iscar Tools

7/9/2019 Iscar Tools

http://slidepdf.com/reader/full/iscar-tools 1/231







Marketing Support

Marketing Support &

Production Center









Specially tailored groove-turn tool

is one o ourteen special tools that

have been designed or producingthis inconel rear spool.

PartName: Disk

Material: Inconel 718

Recommended

Grade: IC907 or IC908



PartName: Rear spool


Recommended


Specially tailored

groove-turn tool

or machining aninconel disk.



PartName: Rotor Disk


Recommended


Specially tailored tool using

CUT-GRIP insert or machining

inconel 718 rotor disk.



Specially tailored tool using standard

CUT-GRIP insert or machining this

inconel 718 stage disk.

PartName: Stage Disk


Recommended




Specially tailored tool using

CUT-GRIP insert or machining

Inconel 718 diuser.

PartName: Diffuser


Recommended IC907,IC908Grade: or IC807



ISCAR provides the ull set o tools,

whether standard or specially tailored,

to produce complicated parts such

as landing gear. In addition, ISCAR

produces inserts or machining the

most complicated shapes on the most

dicult materials required by theaerospace industries.

R-CLAMP holders are useul or

the most popular ISO inserts,

providing outstanding clamping

orces that ensure rigidity and

stability during the cut.





Drill with indexable super positive solid

carbide insert, with coolant holes. The

coolant is applied directly on the cutting

edge. CHAMDRILLJET is an excellent tool

or drilling high temperature and aluminum

alloys with improved chip evacuation and

surace nish. No setup time is needed ater

indexing the CHAMDRILLJET drill head.

Solid carbide multi-tooth

reamer. Provides high

accuracy and surace quality.



External holders and

adapters or a wide range

o grooving inserts with

various geometries

and chipbreakers.





ISCARs new FF WXCU 08… HELIDO trigon,

double-sided, 6 edged insert combines

HELIDOs strength and FEEDMILL s special

geometry to acilitate milling at very high

eed rates o up to 3.5 mm/tooth or high

volume metal removal. This design provides

high stability and enables machining at high

eed rates even in long overhang applications.

In addition, the new FF WXCU 08… insert

is clamped into an inclined dovetail pocket,

which provides very rm clamping.





This advanced balanceable collect chuck

system eatures direct readings rom its

precision balancing rings or high grade

balance. It uses a simple balancing

procedure on all types o balancing

machines and compensates imbalance up

to 61 gr.xmm. The system includesstatic and dynamic balancing.





A variety o milling head congurations - ball nose,

square shoulder, chamering and slitting cutter - are

known as MULTI-MASTER. This new system eatures

ISCARs unique threaded carbide heads or superior

perormance, short indexing time (the tool remains

clamped in the machine) and improved economy.

Each cutting head has an advanced shape withsharp ground cutting edges.



GOLDALU tools have an

improved pocket design and are

TiN coated. This coating provides

high surace hardness, which

improves wear resistance and



HP ADCR 2207 HP ADCR 1906

Super Positive Inserts



The super positive HELI2000

precise milling inserts were designed

to machine aluminum, titanium

and magnesium. These inserts are

peripherally ground, with sharp

cutting edges and they are polished.

The polishing prevents the chipsrom sticky, sot workpiece materials

rom adhering to the insert.





Solid carbide drill or stable

and accurate drilling.

T490-8...

T490-13...

T490-16...



A amily o tools or 90° milling. The

HELI H490 ANKX rectangular inserts

have 4 helical right-hand cutting

edges. They are available in 9, 12, an

17 mm cutting edge lengths. Their

construction is very thick and strong

H490-17...

H490-12...

H490-09...



A new deep hole drilling system rom

ISCAR-UNITAC. A modular system o brazed

and indexable threaded drilling heads with

single or double tube types:

- Brazed head diameter range: 8-65 mm

- Indexable head diameter range: 16-250 mm



Turnkey ProjectsISCAR engineers work with the

customer to provide process

layouts, machining process, time

and cost study and optimization

o machining conditions. The

result is high perormance and

optimal machining solutions or

your part production.



ISCARLTD.Headquarters

Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]

ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires

Tel +54 114 912 2200

Fa +54 114 912 [email protected]

AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165

Tel +61 (0) 2 9723 1177Fa +61 (0) 2 9723 [email protected]

AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2

A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 [email protected]

BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101220033 Minsk

Tel/Fa: +375 17 298-13-67/58i b l @ l b

ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004

Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]

CroatiaISCAR ALATI d.o.o.

J. Jelačiča 134CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]

CzechRepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen

Tel +420 377 420 625Fa +420 377 420 [email protected]

FinlandISCAR FINLAND OY Ahertajantie 602100 Espoo

Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]

FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT CedeT l 33 (0)1 30 12 92 92

MacedoniaRepresentative OfficeLondonska 19/4MK-1000 Skopje

Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]

MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. Cimatario

Querétaro, Qro.C.P. 76030 Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]

TheNetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda

Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]

NewZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland

Tel +64 9 5731280Fa +64 9 [email protected]

PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 KatowiceT l 48 32 735 7700

SerbiaISCAR TOOLS d.o.o.

Autoput 22SRB-11080 Zemun


SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina

Tel +421 (0) 41 5074301

Fa +421 (0) 41 [email protected]

SlovenijaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin


SouthAfricaISCAR SA (Pty) LTD.

Office Node D3Gewel St, Isando 1600P. O. Bo 2406Kempton Park 1620


SouthKoreaISCAR KOREA304 Youggye-Ri,G h

TaiwanISCAR TAIWAN LTD.395, Da Duen South Road,

Taichung 408 Tel+ 886 (0)4-24731573Fa+ 886 (0)[email protected]

ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.

Phra Khanong, Khlong ToeyBangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]

TurkeyISCAR KESICI TAKIM

TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi (GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli

Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 [email protected]

www.iscar.com.trUkraineISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073

Tel/fa [email protected]

UnitedKingdomISCAR TOOLS LTD.W d t B i P k











Marketing Support

Marketing Support &

Production Center





PARTING



GROOVINGTURNING

PROFILING



ExTERNAL TURNING



The unique V-LOCK clamping

mechanism ensures rigidity for accuracy

in profiling operations. Most of the

profiled inserts can be resharpened for continued use.

ExTERNAL PROFILING





ExTERNAL TURNING



A unique turning system with tangent

insert and helical cutting edge that

enables increased cutting conditionsand reducing cutting forces.

The new tool is designed with a lever

clamping mechanism for strong and

rigid clamping.

ExTERNAL TURNING



ExTERNAL PROFILING

Special CUT-GRIP inserts are designed

for undercutting and profiling

operations.



ExTERNAL GROOVING



ExTERNAL TURNIN

The CNMX insert has a positive

radial, helical cutting edge and

a positive rake angle -

a combination which

substantially reduces cutting

forces. The insert corner hasa wiper configuration which

produces high surface finish

even at high feed conditions.



ISCAR’s solid carbide drills in

the diameter range of 3 to 20

mm (.118-.787”). The drills with

drilling lengths of five times

diameter ratio are produced with

internal coolant holes. These solid

carbide drills are available in the

advanced IC908 grade,providing excellent

tool life on a wide range of

workpiece materials.



Adustable system for rough and finish boring.

Provides high accuracy and surface quality.

This modular boring system uses standard ISO

inserts. Ensures high precision diametrical

adustment and features a very rigid

boring system.



Drill with indexable solid

carbide head for high

productivity. No setup after

insert replacement - quick

change head mechanism.

ApplIcAtIons



Indexable reamer

Designed for high speed reaming

High precision reaming system

Double-sided insert

4 lead angle options and 3 rake angle variations,

covering most workpiece material typesHigh surface quality and accurate bore geometry (cylindricity)

Ability to adust the required diameter

and back taper control

Wide range of insert grades

•

•

•

•

•

•

•

•



MULTI-PARTIN

TOOLSGang parting specially

tailored tools are available

for multi-parting operations

with adustment option wit

PENTACUT , DO-GRIP or

TANG-GRIP inserts Ideal f

ApplIcAtIons



Unique double-ended

twisted inserts

Rigid prism mechanism

Stable clamping

Large variety of chipbreakers

•

•

•

•

jet cooling directly to the cutting zone

Most recommended for exotic materials and

bearing steel

Improves surface finish

Improves chip controlIncreases tool life

Prevents built-up edge

Reduces temperature at the cutting zone

•

•

•

••

•

•



A unique turning system with tangential

insert and helical cutting edge that enables

increased cutting conditions and reducing

cutting forces.

The new tool is designed with a lever

clamping mechanism for strong and

rigid clamping.

A very hard substrate with a cobalt enriched layer,

improved MTCVD TiCN and a thick alpha Al2O

3

CVD coating. Features excellent thermal stability,

resistance to chipping and plastic deformation.

Recommended for high speed machining of steel

ApplIcAtIons



CBN ISO Multi-Corner

ISCAR CBN is used for hardened steel

machining.

CBN features wear resistance at high speeds with excellent surface

quality results. Using CBN inserts for

hardened bearing steel parts can

eliminate grinding operations.

CBN ISO Single Edge

ApplIcAtIons

IB55 IB55 IB55



ISCAR’s latest product for wide profile

machining. Provides a rigid, stable and

accurate system for profiling on

multi-spindle and CNC lathe machines.

Double screw tightening ensures strong

clamping and the back insert protrusionenables outstanding insert repeatability.

FT-LOCK

FT-LOCK

FTHN Toolholders

ApplIcAtIons



The V-LOCK inserts are the best solution

for any profiling operation from 10-36

mm (.394 - 1.41”) wide profile. A screw

clamping mechanism with V-shaped

clamping surfaces ensures a rigid and

stable tool for internal and external profingoperations on any material. ISCAR will

provide, according to your part

profile, a special shaped

insert that will enable you

to finish your profiling

operation in one cut.



ISCAR’s semi-standard and special dovetail

holders for multi-spindle machines. The tools are

supplied for our XNUW (V-LOCK ) and

FTB (FT-LOCK ) inserts. The holders are

avalible in many sizes for most multi-spindle

machine types.

These tools, with our excellent carbide grades,

can easily replace high speed or solid carbide

dovetail holders. Using ISCAR’s carbide inserts

will enable increased cutting conditions and as

a result, improved productivity.

DOVETAIL HOLDERS

Blanks for customer self-production of

dovetail toolholders are now available for

multi-spindle machines.

The blanks are supplied without an insert

BLANKS

ApplIcAtIons





ApplIcAtIons



In order to separate rings

ISCAR offers two specialdouble-ended inserts with

a very positive chipbreaker

that allows for a smooth

cut and excellent chip

evacuation.

BG-GROOVING

Before

ApplIcAtIons



ISCAR’s specially tailored tools will shorten total machining time

and optimize entire processes of bearing parts production.

ISCAR’s experienced engineering team will design and support a

customer’s design of special tooling, for maximum performance

and efficiency.



Specially tailored solution

combines ISO insert for

roughing operation and

V-LOCK insert for profile

finishing operation.



ISCAR’s engineering department is ready

to design your entire process, applying the

latest tools to guarantee productivity, cost

savings and maximum performance.Choosing ISCAR’s process design is

the smart way to spice up your

machining performance.

BALL BEARINGS PROCESS DESIGN:

MULTI-SPINDLE

PROCESS DESIGN



ROLLER BEARINGS PROCESS DESIGN:



The SUMO TEC grades feature a special

post-coating treatment which provides

substantially improved tool life and better reliability. The new process improves

toughness and chipping resistance,

reduces friction and built-up edge, thus

increasing tool life. The golden-colored

flank facilitates wear detection.



ISCAR LTD.Headquarters



Tel +54 114 912 2200Fa +54 114 912 4411

[email protected]




A-4407 Steyr-Gleink

Tel +43 7252 71200-0Fa +43 7252 [email protected]


Tel/Fa: +375 17 298-13-67/58i b l @ l b



CroatiaISCAR ALATI d.o.o.J. Jelačiča 134

CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]

Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen


Finland

ISCAR FINLAND OY Ahertajantie 602100 Espoo





MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.

C.P. 76030 Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]

The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda


New Zealand

ISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland







Tel +421 (0) 41 5074301Fa +421 (0) 41 5074311

[email protected]



South AfricaISCAR SA (Pty) LTD.Office Node D3

Gewel St, Isando 1600P. O. Bo 2406Kempton Park 1620


South KoreaISCAR KOREA304 Youggye-Ri,G h



ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong Toey

Bangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]




UkraineISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073


United KingdomISCAR TOOLS LTD.W d t B i P k





www.i scar. co m w w w. i s c a r. c o m

S o l u t i o n s o r A d v a n c e d I n d u s t r i e sS o l u t i o n s o r A d v a n c e d I n d u s t r i e s

M k th



Make the RightChoiCe!

D e l i v e r i n g

P r o f i t a b i l i t y I SC A

R Guaran t ee s

Re su l t s

Th Gl b lN k



Marketing Support

Marketing Support &

Production Center

ISCAR has global manuacturing acilities in each o

ollowing countries:

In the Americas

Argentina

Brazil

United States

In Asia

Sou

Chi

Isra

France

Germany

Italy

Spain

Switzerland

Turkey

Hungary

Slovenia

In Europe

T he Global Network

D e l i v e r i n g

P r o f i t a b i l i t y

I SC A R Guar an

t ees Resu l

t s

A Leader in MetalworkingInnovationsInnovation at ISCAR clearly begins with its

technologically advanced research & development

department. Approximately 10% o ISCAR’s total

resources are dedicated to R&D.

As a result, time and time again the company has

developed and contributed to the metalworking

industry many original products and cost saving

processes to provide bottleneck solutions.

ISCAR is constantly upgrading and implementing

improvements in computerization, data ow, quality

assurance and employee saety.

The Development Stages

Each new product begins as an idea in an engineer’smind. The image is entered into a computer aided

design/machining (CAD/CAM) program.

A prototype is produced and goes through exhaustive

analyses.

Repeated refnements, analyses, and testing continue

until the exact results are achieved. Only ater such

an extensive development and testing sequence

can the new idea move rom the prototype phase to

development or manuacturing.

Global SupportIn order to acilitate machine tool builders, ISCAR has

organized product manager groups with dedicated

tool designers and feld engineers.

ISCAR is known or its advanced solutions or the

most demanding challenges in the machine tool

builders industry.ISCAR oers technical support and several

manuacturing acilities around the globe.

A Global Metalworking Company In a world o dierent languages and dierent mentalities, it

is important to have a ully equipped, knowledgeable local

supplier to meet your needs.

ISCAR knows this. We have subsidiary ofces and agents

located in 52 major industrial countries. In some o the larger

countries, regional ofces have been opened to bring ISCAR personnel and acilities as close as possible to customer

production sites.

Many o our subsidiaries have ully equipped training centers.

These centers are dedicated to providing a local location

where metalworking personnel can be trained in the latest

techniques and products or metal removal.

M ing



Metal Cutting Leadership D e l i v e r i n g

P r o f i t a b i l i t y

I SC A R Guar an

tee s R esu l

t s

The increased popularity o composites in aerospace

applications creates new challenges or shops that are used

to cutting metal. One o these substances, carbon fber-

reinorced plastic (CFRP), can be especially difcult to drillbecause instead o executing a clean cut, tools oten ‘push’

through the material.

At ISCAR we realize that these materials are extremely

abrasive and difcult to machine, as a result o the dierent

physical properties o the materials used in the layers that

make these composites hard, tough and strong. Due to the

harsh cutting environment, tool lie can be very short when

machining CFRP composites. As the exact ormula o what

these composites are made rom is not known, it can be

difcult to design appropriate tools.

Much o ISCAR’s R&D resources are spent to solve the

problem o machining these complex materials.

The machining o materials which are used or advanced

types o aircrat demands new processes, as these difcult

materials are lightweight, yet very strong.

The tooling that shops commonly use or machining CFRP

eatures long-lasting diamond PCD insert drills, vein PCDdrills or brazed mandrel tools. When machining composites

such as CFRP – there is no chip to speak o. Instead, the

material removal mechanism might be better described as

shattering.

The impact o the cutting edge ractures the hard carbon

fbers, instead o shearing material away.

This process causes the cutting edge considerable abrasion

that can lead to rapid wear. In composite machining, as

well as any cutting tool application, tool geometry drives

cutting perormance. However, in composites, tool material

also becomes a driver o perormance. Unless the edge

material can withstand the abrasion well enough to hold its

geometry and stay sharp, the tool can wear so rapidly that

the geometry can change rapidly as well.

In order to successull y machine CFRP, ISCAR has developed

hard, sharp solid-carbide tools which are coated with hard,

long-lasting diamond.

The diamond coating used is commonly a polycrystalline

diamond (PCD) coating. However, a diamond coating

applied by the chemical-vapor-deposition (CVD) process

is the only coating that utilizes 100% real diamond crystals.

A large advantage o CVD diamond coatings is that they

reduce heat and riction created by the highly abrasive

composite. Though the machining operations required or

composite parts may be simple (sometimes only drilling and

trimming), the fxtures designed to support these parts can

be small eats o engineering themselves.

Thus, the fxture or machining a composite part can be a

considerable engineering investment. Clean cutting without

raying, delamination or otherwise separation o the layers,

requires the part to be frmly secured against vibration.

ISCAR’s engineers work

closely with advanced

aerospace industries in

order to understand their

new demands or efcient

machining o lightweight

composites.

Quality StandardISCAR has been certifed by the prestigious S

Institution, as being in ull compliance with q

standards AS 9100, ISO 9001:2000, OHSAS

and ISO 14001. Incoming batches o carbid

powders are careully analyzed to ensure tha

raw materials do not deviate rom set standa

In addition, completed products are inspecte

beore shipping, to ensure delivery o the fn

quality goods. Quality control acilities includ

metallurgical laboratory, raw metal testing, a

testing procedure and a machining center o

perormance testing and fnal product inspe

Only the fnest products are packaged or en

ISCAR’s inventory.

D



Drilling Composite

Drilling

Micrograin carbide with diamond

coating or longer tool lie.

Lower tangential orces, eliminates

delamination.

Drilling

Micrograin carbide with diamondcoating or longer tool lie.

Drilling

Produces holes in CFRP/AL stacked

materials. Diamond coating.

Achieves elimination o burr, good

surace and splinter reduction.

Drilling

Brazed PCD drill with straight

ute. Achieves elimination

o burr, good surace and

splinter reduction.

2

6

1 Drilling

Drill-reamer tools with separate

cutting edges or drilling and

reaming in one tool. Brazed PCD.



Drilling

Brazed PCD drill with spiral ute.



5

P R E M I U M L I N E



4

1

4

5

2

3

6

3

C i kC i



Countersink Composite

Countersinking

PCD tipped countersinks, available

with replaceable pilot guide.

3

Countersinking & Chamfering

Indexable solid carbide head or chamering and countersinking.

Available with diamond coating.

2

Drilling & Countersinking

Straight ute diamond tipped

countersink drills or drilling and

countersinking in one step.

1 Countersink Drilling

Countersink drills or drilling and

countersinking in one step.

Diamond coating.


Drilling & Countersinking

Spiral diamond tipped countersink

drills, or drilling and countersinking

in one step.

5

1

4

5

2

3

4

Milli & O bi l Milli



Milling & Orbital Milling

Milling

EPNI

Diamond coated carbide

endmill. Right and let spiral ute

or side milling.

1

Milling

EPND

Diamond coated drilling and

milling tool. Right and let spiral or

rough trimming.

332 664

Milling

Brazed PCD endmill or sideand ace milling, trimming,

rampdown and orbital milling.

MillingSlitting Cutters TGSF

Cutting saw with indexable

TANG-GRIP inserts or slottingand parting applications.

PCD tips on request.

1

4

2

3

3

Milli Ed i d T i i



Milling

EPI

Carbide diamond coated with

right and let spiral ute or side

and orbital milling.

Milling Edging and Trimming

Milling

High speed endmills or acing.

Adjustable endmills or excellent axial runout. ADKW 150508 PDR

PCD tipped inserts.

Milling

High speed endmills or ace andside milling. Adjustable endmills

or excellent axial runout.

ADKW 150504PDR-14

PCD tipped inserts.

Milling

A unique interchangeable head

brazed PCD endmill or side milling,

trimming, rampdown and

orbital milling.

Milling

EPND

Diamond coated drilling and

milling tool. Right and let spiral

or rough trimming.

1

2

3

4

5

4

5

4

5

66

1

4

5

23

6

Indexable carbide insert

AD… 1505 - Diamond coated.

Milling

EPNIDiamond coated carbide

endmill. Right and let spiral ute

or side milling.

V B d Di d T l



V acuum Brazed Diamond Tools

BRP…

Router with linear grooves or

trimming composites. Shanks available

in metric or imperial sizes.

Available with at and round end.Diameter range 10 to 40 mm.

Grit size - D181 (80/100)

to D1001 (18/20).

BRP…

Router with spiral grooves or trimming

composites. Shanks available in metric

or imperial sizes. Available with at and round end. Diameter range 10 to

40 mm. Grit size - D181 (80/100) to

D1001 (18/20).

.

BRBC…

Tool or profling composites in

various shapes. Used or chameringand or a specifc R size.

Diameter range 60 to 150 mm.

Suitable or R 10 – 50 mm.

Grit size - D181 (80/100)

to D1001 (18/20).

BRH…

Large drill, or drilling holes

in composite materials. Available

in metric or imperial sizes.

Diameter range 10 to 150 mm. Available with shanks G1/2” thread

or M14 thread. Grit size - D181

(80/100) to D1001 (18/20).

Also available in electro-plated.

3

2

1

14

5

2

3

4

6BRH…

Large drill, or drilling holes

in composite materials. Available

in metric or imperial sizes.Diameter range 10 to 150 mm.

Available with shanks G1/2” thread

or M14 thread. Grit size - D181

(80/100) to D1001 (18/20).

Also available in electro-plated.

5

ISCAR oers vacuum brazed tools or machining

composite materials in various industries such

as aerospace. They are produced using a

new method or diamond and C.B.N. tools.

Special tools can be manuactured with alow concentration o diamond, which

provides longer tool lie.

The tools are widely used or

milling on a machine center.

They eliminate the risk o

delamination, eature minimal clogging,

maintain correct profles and reach a very

homogeneous thickness layer.

On request

R t Bl d



Rotor Blade

Milling - Slotting (Roughing)

Slotting cutters with tangentially

mounted inserts or precision shallow grooving and slotting applications.

Semi-standard PCD tipped inserts

on request .

Face Milling (Finishing)

High speed dynamic balanceable

ace mills or machining aluminum

casting and carbon fber materials,

with interchangeable PCD

brazed cartridges.

2

31

1

2

3

Drilling

SUMOCHAM comprises a

revolutionary clamping system that enables improved productivity

output rates, while enabling more

insert indexes.

Drilling

These drills are designed with twisted coolant

channels, allowing a strong body with

excellent resistance to torsion and very efcient

chip evacuation. Semi-standard PCD tippedinserts are available on request.

Modern commercial-sized turbines are

typically three-bladed designs.

These are manuactured rom fberglass

reinorced polyester with epoxy resin binder.

New materials such as carbon fber are being

introduced, which provide the high

strength-to-weight ratio needed or modernwind turbine blades. The length o a typical

turbine blade can reach 60 meters long,

installed in 5 MW machines!

Stay One Step Ahead o Your Competitors ISCAR's 3Productivity program will

dramatically reduce your labor, machinery

demands the highest levels o service)

•QuickerROIonyourproductionequipment



$ 2 4 h r

y p pby Utilizing Your 3Productivity Toolbox!•Usethemostup-to-dateinnovative

tooling technologies.

•Improveyourcurrenttechnicalskills.

•Decreasequalitycontrolrejectionrate.

•Increasechipvolumecapacity.

•Reducetoolinventory.

•Costandefciencydataaccessibility.

•ISCAR CTMS tool management program

helps you to maintain your value.

ISCAR's objective is to create a strategic partnership with leading enterprises

who share a mutual commitment to excellence,

innovation and productivity .The process involves optimization o production process

and manuacturing costs by measuring

input (resources)/output (goods); variable during

a time sequence. Productivity and efciency

output will have greater impact, while the

process will have wider exposure and reect a common goal by all levels o employees

throughout the organization.

y y y

and overhead costs by optimizing production

layout and process with advanced and innovative

cutting tool technologies; and expert guidance

rom proessional qualifed teams.

How to Boost Productivity ?•Optimizecapacity

•Deliversooner!(theglobalmarket

y p q p

With the increasing use o composite materials,

the world's chip pile is shrinking. Boost your

productivity , and you maintain proftability

on the ever smaller machined parts.

The ISCAR 3Productivity team will help you

to maintain proftability and competitiveness

ofyourenterprise!

Productivity starts on

the production oor.

The transition towards

higher productivity canonly be accomplished

by promoting the

best practices. ISCAR

provides ongoing

technical training to the

members o your sta,

with the goal to accept

change and learn how

to beneft rom the new

productivity approach.

ProgramIntroduction

ProductionFloor Audit

New TechnicalProcess Layout

and CPU Reports

New ToolingCosts and ROI

Proposal

New ProcessImplementation

and Optimization

TechnicalTraining

Round-the-clock Technical Support

AnnuaProductivit

Cost SavReport

ProgramIntroduction



and CPU Reports


Proposal


and Optimization

TechnicalTraining


AnnuaProductivit

Cost SavReport

Plan

M i i C titi



Maximize Competitivness

or ultimate ongoing productivity solutions.ISCAR’s 3Productivity program assures

increased production capabilities, a better return

on investment in equipment, and above all

will help to keep your business proftable and

competitiveatalltimes!

The industrial revolution continues to demand

ast-paced machining cycles. Highly productive

technologies in the metal cutting industries are

on an endless quest to seek innovative solutions. ISCAR’s introduction o F ast M etal R emoval has become an industry standard which strives





Australia

Headquarters and TechnicalCentreNorwest Business Park30 Brookhollow AvenueBaulkham Hills NSW 2153

Australian Technical Training CentreBell Street, Preston, Victoria, 3072




BelarusJV ALC “TWING-M”Slutskaya str. 3,223056 v. SennitsaMinsk district

Tel +375 17 506-32-38+375 17 506-33-31/65

Tel/Fa +375 17 [email protected], www.iscar.by

Belgiumn.v. ISCAR BENELUx s.a.Roekhout 13B 1702 Dilbeek (Groot-Bijgaarden)


Bosnia(Representative Office)Kralja Tvrtka I br. 17BIH- 72000 Zenica

Tel +387 32 201 100Fa+387 32 201 [email protected]

BrazilISCAR DO BRASIL COML.LTDA.Rodovia Miguel Melhado Campos,Km 79, Bairro MoinhoCEP: 13280-000 - Vinhedo - SP

Tel +55 19 3826-7100Fa +55 19 3826-7171DDG 0800 701 [email protected]

BulgariaISCAR BULGARIA

37 A, “N. Petkov” str.Floor 2; Room 126100 Kazanlak

Tel/Fa +359 431 [email protected]

CanadaISCAR TOOLS INC.2100 Bristol CircleOakville, Ontario L6H 5R3




CroatiaISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor

Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 145

[email protected]



FinlandISCAR FINLAND OY

Ahertajantie 602100 Espoo


FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT Cede

Tel +33 (0)1 30 12 92 92Fa +33 (0)1 30 43 88 [email protected]

GermanyISCAR GERMANYGmbHEisenstockstrasse 14D 76275 Ettlingen

Tel +49 (0) 72 43 9908-0Fa +49 (0) 72 43 [email protected]

HungaryISCAR HUNGARY kftKassai u 151H 1142 Budapest


ItalyISCAR ITALIA srl

Via Mattei 49 / 5120020 Arese [MI]


JapanISCAR JAPAN LTD.Head Office15th Floor, Senri AsahiHankyu Building1-5-3, Shinsenri-Higashimachi

Toyonaka-Shi,

Osaka 560-0082 Tel +81 6 6835 5471Fa +81 6 6835 [email protected]

Macedonia(Representative Office)Londonska 19/4MK-1000 Skopje


MexicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030



Tel +31 (0) 182 535523Fa +31 (0) 182 572777

[email protected]

New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland


PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 Katowice


PortugalISCAR PORTUGAL, SA

Avd.Dr.Domingos Caetano de SousaFracção B, Nº 5414520-165 Santa Maria da Feira


RomaniaISCAR TOOLS SRL

Str. Maramures nr. 38,Corp 2, Otopeni, jud. Ilfov, cod 010832 Tel +40 (0)312 286 614Fa +40 (0)312 286 [email protected]

RussiaMoscowISCAR RUSSIA CISGodovikova str. 9, build. 10129085 Moscow

Tel/fa +7 495 660 91 25/31 [email protected]

ChelyabinskISCAR RF EAST LTDMalogruzovaya str., 1 - office 605454007, Chelyabinsk

Tel/fa +7 351 [email protected]






SloveniaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin


South AfricaISCAR SOUTH AFRICA(PTY) LTD.47 Lake RoadLongmeadow Business Estate - NorthExtension 7, Modderfontein,Edenvale, GautengP.O. Box 392

Longmeadow Business Estate - North 1609ShareCall 08600-47227 Tel +27 11 997 2700Fa +27 11 388 [email protected]

South KoreaISCAR KOREA304 Youggye-Ri,Gachang-myeonDalsung-gun, Daegu 711-860


SpainISCAR IBERICA SAParc Tecnològic del Vallès

Avda. Universitat Autònoma 19-2108290 Cerdanyola-Barcelona


SwedenISCAR SVERIGE ABKungsangsvagen 17BBo 845751 08 Uppsala

Tel +46 (0) 18 66 90 60Fa +46 (0) 18 122 [email protected]

SwitzerlandISCAR HARTMETALL AGWespenstrasse 14CH 8500 Frauenfeld



Taichung 408 Tel +886 (0)4-24731573Fa +886 (0)[email protected]

ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong

ToeyBangkok 10110

Tel +66 (2) 7136633-8Fa +66 (2) [email protected]

TurkeyISCAR KESICI

TIC. VE IML. LTGebze Organiz(GOSB)Ihsan Dede CaGebze / Kocae

Tel +90 (262) 7Fa +90 (262) [email protected]

UkraineISCAR UKRAIN

Volgodonska s02099 Kiev

Tel/fa +38 (04

[email protected]

United KingdISCAR TOOLS Woodgate BusBartley GreenBirmingham B3

Tel +44 (0) 121Fa +44 (0) [email protected]

United StatesISCAR METALS300 Westway

Arlington, Tx 7 Tel +1 817 258 Tech Tel1-877-BY-ISCAFa +1 817 [email protected]

VietnamISCAR VIETNA(RepresentativeRoom D 2.8, E364 Cong HoaHo Chi Minh C


© ISCAR L All rights re3/2011

“As part of Iscaeffort to improveit reserves the r

changes to any appearing in thiwithout prior no

786149













RoughingFacing Roughing



Semi-Finishing Semi-Finishing Finishing



























MILLShreD is a amily o milling





A variety o milling head congurations- ball nose, square shoulder, chamering

and slitting cutter - are known as

MULtI-MASter. This new system

eatures ISCAR’s unique threaded

carbide heads or superior perormance,

short indexing time (the tool remains

clamped in the machine) and improved

economy. Each cutting head has an

advanced shape with sharp ground

cutting edges.



GoLDALU tools have an improved

pocket design and are TiN coated.

This coating provides high surace

hardness, which improves wear

resistance and durability, prevents

aluminum rom adhering to the cutter

and gives the tool an impressive

appearance.





The heLItUrN holder with its

tangentially clamped insert and

unique helical shaped cutting

edges enable the use o very large

depths o cut and high eeds.The double-sided insert, with its narrow

curved rake ace, is clamped into the

toolholder on a corresponding seat

using a conical head screw.

This design protects the toolholder

rom overload and insert damage.

T A N G E N T I A L L I N E




















A-4407 Steyr-Gleink Tel +43 7252 71200-0

Fa +43 7252 [email protected]


Tel/Fa: +375 17 298-13-67/58i b l @ l b




Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]




Ahertajantie 602100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]




MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030




New ZealandISCAR PACIFIC LTD.

1/501 Mt. Wellington Hwy.Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]









South AfricaISCAR SA (Pty) LTD.Office Node D3Gewel St, Isando 1600

P. O. Bo 2406Kempton Park 1620 Tel +27 11 573 2800Fa +27 11 573 [email protected]




ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong ToeyBangkok 10110



TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi (GOSBIhsan Dede Cad. No: 105Gebze / Kocaeli









ISCAR's Complete Machining Solutionsor Producing Heat Exchangers

M k



Make tRig



e t

T



T he Global Network

Marketing Support

Marketing Support &

Production Center



M



Machining Solutions

Flanges

ø6 mm(.236")

ø32.9 mm(1.299")

1.5xD, 3xD,

5xD, 8xD,

12xD



Shell and Cover

ø25 mm ø100 mm(.984") (3.94")

Max. drilling

depth 800 mm(31.5")

5-13xD

T



T ube Sheet Preparation





SumoCham

wll Bs Yr

h excnr





No SetuP

time!

A nw SUMOCHAM r ha ky was sgn

t transmt th campng rcs by way tw cavts.

SUMOCHAM Features• innvatv campng sgn whch nabs

sgncanty mr nsrt nxs• Twst cant nzzs wth nxab

rng has, avaab n rnt ha

cnguratns r varus matra grups

• lngr t an hghr pructvty



Drill Body Features• Avaab n amtr rang 6 t 32.9 mm (.236-1.299”)

• Rbust hgh quaty pckt r prng t

• Frnta cant nar t th cuttng g r ncras t

• Twst cant nzzs thrugh th r by an nt

thrugh th cntr cr

• Hghst gra t st that aturs suprr by

harnss r xcnt war rsstanc

• Psh futs an r by r mprv chp vacuatn

• Avaab wth cynrca shank an wth diN 9766 typ

(n fat) shank

• Hca margn n by prvnts chp ahsn

• Unqu fut gmtry

• Hgh hx ang



t ul Sln r Drllng

tb Ss nd BfsInsert Features

• Submcrn carb gra (spcay sgn r thrugh hs)

• TAN PVd catng

• Avaab n th amtr rang 6-32.9 mm (.236-1.299”)

• Unqu grun fut r smth chp fw

• Unqu grun gash r mprv pntratn

• Unqu hn cuttng g r mprv

prrmanc an ncras t

• Pstv fut rak ang r xcnt chp rmatn

• Hgh pntratn rats

• dub-margn nsrts r hgh quaty hs

Margn



ICP \ ICM

For Semi-Finishing Applications

Ky St

Raa Stppr

optmz Gash

Unqu Fut Shap

Spca eg Prparatn

Campng Zn

Axa Stppr

D



Option 1

Drilling procedures or clad tube sheet,deep hole drilling and stackedplates bafes (L/D ≥ 5)

Step 1 drng a pr-h

Holder: SUMOCHAM 1.5xd

Insert: iCP \ iCM

Option 2

Drilling procedures or uniorm tube sheetand stacked plates bafes (L/D ≥ 5)

Step 1 drng a pr-h

Holder: SUMOCHAM 1.5xd

Insert: iCP \ iCM

Insert Diameter: d [mm]

Drilling Process Tube Sheets and Stacked Plate Bafes



Deep Drilling Tube Sheets

12xD - 120xD

Deep Hole Drilling System

Us r s rng n a sng pratn.

drng has ar avaab wth braz r

nxab nsrts. Braz ha amtr

rang: 8-65 mm (.315-2.56”) inxab ha

amtr rang: 16-250 mm (.63-10”) an

argr upn rqust.

Special Form Heads – Fr trpannng r

prrmng any thr spca cnturs.

Head Types – Cnnctn cnguratns:

xtrna thra has, ntrna thra

has (Hr typ)

Shank Types and Cooling Methods – Single Tube System: Cng u s nuc

thrugh th gap btwn th r an th

h, cnvyng th chps thrugh th tub.

Rqurs th us cat machns.

Double Tube System: Cng u s nuc

btwn th caxa tubs cnvyng th chps

T



T ube Sheet

No SetuP time!

Double Groove-Mill System

or Internal Slitting

Main Features• Fr ntrna sttng sma grvs

• insrts ar avaab n amtrs 15.5,

18.5 an 24.5 mm (.61, .728, .965")

• Sttng wths ar 3 mm (1/8") at grvng

pths up t 0.5 mm (.02")

• N burrng pratn s n,

as n burr rmans n grv g• Unqu CHATTERFREE sgn r mprv

matra rmva rat an w vbratn

• Part iSCAR's MULTI-MASTER amy

• Stanar st hr

• Smp an ast campng th MM SliT nsrt

Slitting Applications 200% More

p r o D U C T I V I T ySlitting Intelligently



acv hlPrcn

No SetuP

time!

Reaming Down Production Costs

with High Productivity Indexable Carbide Heads

iSCAR’s BAYO T-REAM s a nw hgh sp

ramng systm. in cmparsn t th cnvntna

mth, ths avanc sutn aws r ncrasng

th s ramatcay. Ths atur s mst avantagus

inmassproductionindustries.Whenlargequantitiesof

wrkpcs ar nvv, th savngs n machnng tm,

abr cst an pructvty ar graty mutp.

Reaming Applications

F



Flanges Shell and Cover



Hca Futs

Rbust dr By • Hghst st gra wth a by

harnss up t 55 HRc

• drng pth t amtr rats 2xd, 3xd, 4xd an 5xd

• Twst cant hs

• damtr rang 12 t 60 mm

(.472 t 2.36")

• Carrs stanar SoMX/SoMT

nxab nsrts wth 4 cuttng

gs wth dT an GF chpbrakr

• optma ut shap r asy chp w

F



Flanges Shell and Cover



New Large Diameter DR-TWIST Drills

iSCAR's nw amy 61 t 80 mm (2.4 t 3.15")

arg amtr rs xpans th xstng 12 t 60 mm(.472 t 2.36") rang. Ths amy aturs a r by

witha50mm(2")Weldonshankthatcarriescartridges

wth squar nsrts (4 cuttng gs) n 10, 11 an 12 mm

(3, 3.5 an 4) szs. Th nsrts ar avaab wth tw

chprmr typs n th wng gras: iC808/908

r w ay st, stanss st an hgh tmpratur ays.

iC8080 whch s rcmmn r hgh sp rng

cast rn an st, shu b us r th prphra nsrt.

Features• Hca ut

• Ajustab cartrgs

• intrna cant

• Rbust r by

4 t

I i Y P f bili



ISCAR - SUMOCHAM Competitor

dr DCN 190-095-25A-5D / DCN 0748-374-100A-5DS carb

insrt ICM 193 IC908 / ICM 0760 IC908

Increasing Your Proftability

Workpiece Tub Sht

Material ASTM A516-70 150-180 HB


dr DCN 190-152-25A-8D / DCN 0748-598-100A-8D

Rpacab hainsrt ICP 1927-2M IC908 / ICP 0759-2M IC908

Cuttng sp m/mn / SFM 120 / 400 110 / 360

F mm/rv / iPR 0.33 / .013 0.3 / .012

Tab mm/mn / iPM 660 / 26 560 / 22

drng pth mm / nch 75 / 3 75 / 3

T (numbr hs) 1000 750

Savings 50%

Workpiece Tub Sht Material AiSi 316l

P r o f

i t a b i l

i t y

t e s t

r e P o

r t




dr DCN 250-125-32A-5D / DCN 0984-492-125A-5Dinxab nsrts rinsrt ICP 257 IC908 / ICP 1012 IC908

Cuttng sp m/mn / SFM 110 / 350 220 / 700

F mm/rv / iPR 0.35 / .014 0.12 / .005

Tab mm/mn / iPM 470 / 18.5 410 / 16

drng pth mm / nch 100 / 4 100 / 4

T (numbr hs) 600 500

Savings 75%

Workpiece Tub Sht

Material AiSi 1018 150-180 HBP r o f

i t a b i l

i t y

t e s t

r e P o

r t

Pl3P d ti it



ProgramIntroduction



and CPU Reports

$

New Tooling Costsand ROI Proposal


and Optimization

Technical Training

2

4 h r


AnnualProductivity and

Cost Savings

Planr3P oductivityP e rf o rm an c e P ro f it a bi l it y



ISCAR LTD.Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]

ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires Tel +54 114 912 2200


AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165 Tel +61 (0)2 9722 4500Fa +61 (0)2 9722 [email protected]



BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101

ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004 Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]

CroatiaISCAR ALATI d.o.o.

J. Jelačiča 134CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]

Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen Tel +420 377 420 625Fa +420 377 420 [email protected]

FinlandISCAR FINLAND OY Ahertajantie 602100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]

FranceISCAR FRANCE SAS

Macedonia(Representative Office)Londonska 19/4MK-1000 Skopje Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]

MexicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. Cimatario

Querétaro, Qro.C.P. 76030 Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]

The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]

New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]

PolandISCAR POLAND Sp. z o.o.l G d 14

SerbiaISCAR TOOLS d.o.o. Autoput 22SRB-11080 Zemun Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]

SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina Tel +421 (0) 41 5074301


SloveniaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]

South AfricaISCAR SOUTH AFRICA (PTY) LTD.

98 Lake RoadLongmeadow Business EstateEtension 7 GautengP.O. Bo 2406Kempton Park 1620ShareCall 08600-47227 Tel +27 11 997 2700Fa +27 11 388 [email protected]

TaiwanISCAR TAIWAN LTD.395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573Fa +886 (0)[email protected]

ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.

Phra Khanong, Khlong ToeyBangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]

TurkeyISCAR KESICI TAKIM TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi(GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 85

[email protected]

UkraineISCAR UKRAINE LLC Volgodonska str., 6602099 Kiev Tel/fa +38 (044) [email protected]



ISCAR's Complete Machining Solutions

or Producing Heat Exchangers





The heavy industry is a very

special niche in the metal cutting business.

The tools used or specifc applications in thisindustry are in many cases specially tailored.

Their design and manuacture require

special skills and acilities. Ingersoll has an

experienced team with a long history o

providing tools which are being successully



S-MAX

A precision high positive tangential insert with 4 cutting

edges, that guarantees maximum cutting perormance.

The latest ormed rake ace or reducing cutting orces and

advanced grade technology provide maximum eciency

and tool lie. Precision wiper fats provide outstanding

surace nish. Sizes range rom 8.5 to 25 mm.

Ingersoll´s `Double Backbone´



Special form cutter

using tangentially clamped

inserts made rom the latest

submicron grades. Provides

improved cutting edge lie

and increased eed ratecapability. For machining

switch tongue and all

other proles.



Special web mill cutter

o latest design, which uses

tangentially clamped inserts

with chipormers or maximum

metal removal by exerting





Ø



Indexable form

milling cutter

or roughing andnishing internal

and external gears.

Gear tooth orms

can be involute or

straight.



Hob indexable

milling cutter

or high productivity

roughing and

nishing o gears.





Heavy duty



Heavy duty milling cutter

or steel billet machining.



Scalping modular system

or machining aluminum

ingots. Dedicated rough,

semi-nish and nish cutters



Ø400 mm

Form milling cutter

or weld preparation.



ISCAR LTD.Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]






A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 71200-999

[email protected]


Tel/Fa: +375 17 298-13-67/58i b l @ l b




Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]




Ahertajantie 6

02100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]








New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.

Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]


SerbiaISCAR TOOLS d.o.o. Autoput 22SRB-11080 Zemun






South AfricaISCAR SA (Pty) LTD.Office Node D3Gewel St, Isando 1600P. O. Bo 2406

Kempton Park 1620 Tel +27 11 573 2800Fa +27 11 573 [email protected]









Ukraine

ISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073















































A compact tool design or Swiss-type

i d CNC l h idi



ISCAR eatures a variety o ISO standard

inserts, with small shank sizes. Also availabl

are many standard geometry inserts with

precision ground cutting edges and small

radii or manuacturing small and thin parts

Toolholders with a unique clamping device

or solving the main problems related toinsert clamping and replacement on

Swiss-type machines.







ISCAR oers a wide range o threading

standards or both external and internal

operations. The smallest triangular laydown

insert is the 06IRM which can be used or

internal threading in a minimum bore

size o 7 mm.Other ISCAR threading systems include:

• PICCOCUT – solid carbide bars or minimum

bore diameters o 4 mm.

• MINICHAM – miniature inserts or minimum

bore diameters o 6 mm.

• CUT-GRIP and CHAMGROOVE – or a

variety o innovative internal and external

threading applications.

Dmin. 4 mm



ISCAR’s CUT-GRIP line has new bars and

inserts or internal grooving and turning

applications. Double-ended inserts are

clamped in ully supported seats. The seats

can be mounted on new integral bars or

adapter toolholders with coolant holes

through the shank. Two new inserts are

included in this CUT-GRIP line:

GEMI – a 3 mm wide insert with an M-type

chipormer or a wide range o machiningconditions and workpiece materials.

GEPI – available in a range o 1-3 mm.

These precision ground inserts are

designed or grooving, undercutting



One Economical Holder for Many Applications

Boring

Grooving

Profling

Back-Turning

Threading

Undercutting





Applications inside bores as small as

4 mm can now be perormed by using ISCAR’s

MINICHAM. This system eatures secure,

sel-clamping inserts with no spare parts. The

unique cartridge is used or mounting and

indexing the inserts. ISCAR’s MINICHAM,

a part o the versatile PASSPORT system, has

eliminated many o the problems associated

with very small inserts.

Dmin. 4 mm

ISCAR introduces the DR-M

a multiunction tool.

The new tool can be used

or manuacturing small

sized components. It reduc

production time and the

number o tools needed.



The new PICCO MF/MFT was designed in

particular or use on Swiss-type and all other

machines that produce miniature parts. This

amily o tools provides a unique cutting





MULTI-MASTER is a amily o tools with

shanks and interchangeable heads or a

variety o milling applications including

ball nose, straight shoulder and slitting and



Dmin. 6.8 mm



The unique requirements o the

mass production industries make

specially tailored drills essential or

optimal perormance. ISCAR’s traineddesign engineers ensure that customers

have the nest multiunction drilling

tools or their required proles.

Dmin. 0.8 mm





ISCAR LTD.

Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]








Tel/Fa: +375 17 298-13-67/58i b l @ l b

China

ISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004



Tel +385 (0) 1 33 23 301

Fa +385 (0) 1 33 76 [email protected]







Macedonia

Representative OfficeLondonska 19/4MK-1000 Skopje



Tel +52 (442) 214 5505







Serbia

ISCAR TOOLS d.o.o. Autoput 22SRB-11080 Zemun






South AfricaISCAR SA (Pty) LTD.Office Node D3Gewel St, Isando 1600P. O. Bo 2406Kempton Park 1620



Taiwan

ISCAR TAIWAN LTD.395, Da Duen South Road, Taichung 408 Tel+ 886 (0)4-24731573Fa+ 886 (0)[email protected]


Tel +66 (2) 7136633-8

Fa +66 (2) [email protected]















A Leader in Metalworking

InnovationsInnovation at ISCAR clearly begins with its

technologically advanced research & development

department. Approximately 10% o ISCAR’s total

resources are dedicated to R&D. As a result, time

and time again the company has developed and

contributed to the metalworking industry many

original products and cost saving processes to

provide bottleneck solutions.

ISCAR is constantly upgrading and implementingimprovements in computerization, data fow,

quality assurance and employee saety.



Marketing Support

Marketing Support &

Production Center

Machine Tool Builders





ISCAR provides new innovative tools and

solutions dedicated to metalworking in

the automotive industries.

Many automotive parts are machined

using ISCAR’s new technologies, such as

engine heads and blocks, crankshats,

camshats and disk brakes.



ISCAR oers a wide range o specially

tailored inserts and an extensive range

o tooling systems or the miniature

industry. Multi-spindle, Swiss-type and

automatic machines require the use

o small inserts with sharp corners or

very small radii and cutting edges in

line with the shank o the tools.









Customer Support

ISCAR technical engineers can assist you to select the optimal tools and

machining instructions or your

application. Comprehensive paper,

electronic and internet catalogs

are available. ISCAR can provide

you with services to optimize tool

and process engineering, such

as reduced cycle times, better tool lie and less down time.

Our CTMS division (Commodity & Tool

Management Services), which is an

independent business division o the

IMC Group, is dedicated to delivering

tool management services to help

customers reduce their production

costs. Cost reduction is reached by improving supply chain management,

including a reduction in the variety

o tools used, better availability o

tools, lower overhead and improved

management o tool consumption data.







EUROPEAN

WAREHOUSE

CENTER

MAIN

WAREHOUSE

CENTER



ISCAR LTD.

Headquarters


Argentina

ISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires Tel +54 114 912 2200Fa +54 114 912 [email protected]

AustraliaISCAR AUSTRALIA PtyLTD.38-42 Seville StreetEast Fairfield NSW 2165 Tel +61 (0)2 9722 4500Fa +61 (0)2 9722 [email protected]

Austria

ISCAR AUSTRIA GmbHIm Stadtgut C 2 A-4407 Steyr-Gleink

Tel +43 7252 71200-0Fa +43 7252 [email protected]

Belarus

ISCAR BELARUS(Representative Office)

China

ISCAR CHINA

7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004 Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]

Croatia

ISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]

Czech Republic

ISCAR CR s.r.o.Mánesova 73, 301 00 Plzen Tel +420 377 420 625Fa +420 377 420 [email protected]

Finland

ISCAR FINLAND OY

Ahertajantie 602100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]

France

ISCAR FRANCE SAS

Macedonia

(Representative Office)

Londonska 19/4MK-1000 Skopje Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]

Mexico

ISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030 Tel +52 (442) 214 5505


The Netherlands

ISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]

New Zealand

ISCAR PACIFIC LTD.

1/501 Mt. Wellington Hwy.Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]

Poland

ISCAR POLAND Sp. z o.o.

Serbia

ISCAR TOOLS d.o.o.

Autoput 22SRB-11080 Zemun Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]

Slovakia

ISCAR SR, s.r.o.K múzeu 3010 03 Zilina Tel +421 (0) 41 5074301Fa +421 (0) 41 [email protected]

Slovenia

ISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]

South Africa

ISCAR SOUTH AFRICA(PTY) LTD.98 Lake Road

Longmeadow Business EstateEtension 7 GautengP.O. Bo 2406Kempton Park 1620ShareCall 08600-47227 Tel +27 11 997 2700Fa +27 11 388 9750iscar@iscarsa co za

Taiwan

ISCAR TAIWAN LTD.

395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573Fa +886 (0)[email protected]

Thailand

ISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong Toey

Bangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]

Turkey

ISCAR KESICI TAKIM TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi(GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 85

[email protected]

Ukraine

ISCAR UKRAINE LLC Volgodonska str., 6602099 Kiev Tel/fa +38 (044) 503-07-08





Make the



Make the RightChoiCe!

T he Global Network



In a world o dierent languages and dierent mentalities, it is important to have a ully equipped,

knowledgeable local supplier to meet your needs.

ISCAR knows this. We have subsidiary oces and agents

located in 52 major industrial countries. In some o the

larger countries, regional oces have been opened to

A Global Metalworking Company bring ISCAR personnel and acilities as close as possibleto customer production sites.

Many o our subsidiaries have ully equipped training

centers. These centers are dedicated to providing a local

location where metalworking personnel can be trained

in the latest techniques and products or metal removal.

ISCAR has global manuacturing acilities in each o the ollowing countries:

Make the RightChoiCe France

Germany

Italy

Spain

Switzerland

Turkey

Hungary

Slovenia

In Europe In the Americas

Argentina

Brazil

United States

In Asia

South Korea

China

Israel

Marketing Support

Marketing Support &

Production Center

W ind Turbine ComponentsMajor Components

Modern wind turbines employ our major component

assemblies - the rotor, nacelle, tower, and balance o

system. The rotor includes blades which are used to

harness wind energy and convert it into mechanical

energy and a hub to support the blades. In addition,

most wind turbines have a pitch mechanism to rotate

The tower supports the rotor and nacelle and raises them

to a height where higher wind speeds maximize energy

extraction. Modern utility-scale wind turbine towers are

typically up to ~160 meters (~525´) high, with blades

that measure up to ~130 meters (~426´) in diameter

and rotor and nacelle assemblies weighing several

Rotor blade

Rotor hub

Pitch system

1

2

3

8

9

10

Nacelle

Yaw driv

Yaw mot



most wind turbines have a pitch mechanism to rotate

and change the angle o the blades, based on the

wind speed and the desired rotating speed.

The nacelle is the structure that contains, encloses

and supports the components that convert mechanical

energy into elecricity. These components include

generators, gearboxes and control electronics.

Wind power, one o the most developing industries o

the past two decades, continues to grow and is becoming

the largest source o renewable energy.

Wind power has the potential to supply a signicant

portion o the global demand or sustainable energy,

without creating a negative environmental impact.

The increasing importance o wind power energy

and rotor and nacelle assemblies weighing several

hundred tons. Additional balance-o-station components

at ground height are required to gather, control and

transmit power to the grid interconnection. The diagram

below provides a schematic view o a wind turbine and

its major components.

Wind Turbine Major Componets

Underground Electrical

Connection (Front View)

Swept Area

of Blades

Rotor

Diameter

Foundation

(Side View)

Tower

Hub Height

Rotor

Blades

Nacelle with Gearbox

and Generator

contributes to the advancement o new windmill

technologies and components.

ISCAR is committed to the ongoing development o

state-o-the-art cutting tools and machining methods

in order to provide its customers with the most

productive, proftable and competitive manuacturing

solutions or the wind power industry.11

9

10

7

6

8

54

2

3

1

Main bearing housing

Main shat

Gear box

Generator

4

5

6

7

11 Tower

~160 Meter (~525´)

Rotor Blade

Milling - Slotting (Roughing) Range: Ø80 - 250 mm (Ø3.15 - 9.84")

DrillingRange: Ø8 - 25.9 mm (Ø.315 - 1.02”)

Modern commercial-sized turbines

are typically three-bladed designs.

These are manuactured rom

berglass reinorced polyester with

epoxy resin binder. New materials

such as carbon ber are being

introduced, which provide the high

strength-to-weight ratio needed or

modern wind turbine blades. The

length o a typical turbine blade

can reach 60 meters long, installed

in 5 MW machines!

1 3



Slotting cutters with tangentially mounted inserts or precision shallow grooving and slotting applications.

Semi-standard PCD tipped inserts

on request.

Face Milling (Finishing) Range: Ø63 - 125 mm (Ø2.48 - 4.92”)

High speed dynamic balanceableace mills or machining aluminum

casting

and carbon ber materials,with interchangeable PCDbrazed cartridges.

SUMOCHAM comprises a

revolutionary clamping system that enables improved productivity

output rates, while enabling more

insert indexes.

DrillingRange: Ø12 - 80 mm (Ø.472 - 3.15”)

These drills are designed with twisted coolant channels, allowing a strong body with

excellent resistance to torsion and very ecient chip evacuation. Semi-standard PCD tippedinserts are available on request.

1

2

3

P M K N S H

3

P M K N S H

3

P M K N S H

3

2

Blade Adapter

Face MillingRange: Ø16 - 315 mm (Ø.63 - 12.4”)


The rotation platorm o the blade

pitch system is made o cast iron.

ISCAR has all the right technological

solutions or the production o

blade adapters.

1 3



HELIDO is a amily o tools or 90° milling.

The HELIDO H490 ANKX rectangular insertshave 4 helical right-hand cutting edges.

SUMOCHAM comprises a revolutionary

clamping system that enablesimproved productivity output rates,

while enabling more insert indexes.


These drills are designed with twisted

coolant channels, allowing a strong

body with excellent resistance totorsion and very ecient chip evacuation.

Face MillingRange: Ø63 - 315 mm (Ø2.48 - 12.4”)

16 economical cutting corners or Fast Metal Removal. Fine pitch 45°

ace mills are designedor high table speed.

1

2

3

4

P M K N S H

3 3 3

P M K N S H

3 3 3 P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

2 4

Blade Bearing Adjusts the angle o the blades by

rotating a bearing at the root o each

blade. The blade bearing enables to

control power and slow the rotor.

Made o bearing steel.

Gear Gashing Slotting for Roughingand Finishing OperationsRange: Ø300 - 420 mm (Ø11.81 - 16.53”)

Gear slotting cutters with tangentially

mounted inserts are excellent or rough

Inner Boring of Bearing Roll

1 4



gand nishing a variety o teethprole modules.


These drills are designed with twistedcoolant channels, allowing a strong

body with excellent resistance to torsion

and very ecient chip evacuation.

CBN - Hard TurningFinishing Operation

IB50 - 45 - 65 HRc

(interrupted cutting)

IB10H - 58 - 65 HRcIB10HC - 58 - 65 HRc(continuous cutting)

External Rough Turning

A line o external and internal tools,

as well as large-sized inserts or

heavy duty applications.

A line o external and internaltools, as well as large-sized inserts

or the heavy duty applications.

Ceramics - Hard TurningFinishing Operation

IN23 - 40 - 50 HRc

IN22 - over 50 HRcIN420 - over 50 HRc

1

2

34

5

6

P M K N S H

3 3

P M K N S H

3P M K N S H

3 3 3

P M K N S HP M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

P M K N S H

3 3 3 3

P M K N S H

2

3

5

6

Rotor Hub

ShoulderingRange: Ø16 - 125 mm (Ø.63 - 4.92”)

Mill ThreadingRange: Ø4 - 20 mm (Ø.157 - .787”)

The hub is made o a cast iron case.

It generally connects the three blade

rotational assembly to a linear low

speed shat, which connects to the

turbine’s gearbox. Most modern

turbine hubs contain a pitch system

to adjust the angle o the blades by

rotation o a bearing at the root o

each blade, to control power and

slow the rotor as required.

1 4



4 cutting corners, tangential geometry

or Fast Metal Removal at very highmaterial removal rates.

ChamferingRange: Ø8 - 25 mm (Ø.315 - .984”)

A amily o tools with shanks that haveunique interchangeable heads or avariety o milling applications including

ball nose, straight shoulder, slitting andslotting applications.

Rough PocketingRange: Ø16 - 125 mm (Ø.63 - 4.92”)

Trigon double-sided insert with 6 edges

combines HELIDO’s strength and

FEEDMILL’s special geometry toacilitate milling at very high eeds.

Solid carbide thread mills or the

production o small internalthreads. The thread mills eature

a short 3-tooth cutting zone

with 3 futes and a releasedneck between the cutting

zone and the shank.

Drilling

Range: Ø8 - 25.9 mm (Ø.315 - 1.02”)

SUMOCHAM comprises a revolutionary clamping system that enables

improved productivity output rates,


Back MillingRange: Ø100 - 250 mm (Ø3.94 - 9.84”)

(FST slotting cutters) ISCAR’stangential slot milling cutters use

cutting inserts with 4 cutting edges.They are suitable or high table eeds,resulting in increased productivity.

1

2

3

4

5

6

P M K N S H

3 3 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

3 3 33 3

P M K N S H

P M K N S H

3 3 3 P M K N S H

3 3 3

P M K N S H

3 3 3

2

3

5

6

Rotor Hub


MillingRange: Ø12 - 40 mm (Ø.472 - 1.57”)

E bl i l h d illi d

The hub is made o a cast iron case.

It generally connects the three blade

rotational assembly to a linear low

speed shat, which connects to the

turbine’s gearbox. Most modern

turbine hubs contain a pitch system

to adjust the angle o the blades by

rotation o a bearing at the root o

each blade, to control power and

slow the rotor as required.

107



S845 SNMU 1305... - square double-sidedinserts with 8 cutting edges, or ONMU 0505...octagonal, double-sided inserts with

16 cutting edges. Enable highly

ecient milling.

Helical InterpolationRough BoringRange: Ø20 - 80 mm (Ø.787 - 3.15”)

4 cutting corners, tangential

geometry or Fast Metal Removal.

DrillingRange: Ø12 - 80 mm (Ø.472”-3.15”)

These drills are designed with twisted coolant

channels, which allow or a strong drill body

with excellent resistance to torsion and very ecient chip evacuation.

Enables internal thread milling andexternal qualitative precision threads

on CNC machines by using a helicalinterpolation CNC program.

MILLTHREAD thread milling cutters areavailable in addition to solid carbidethread milling cutters with indexable

thread milling inserts or any standard thread prole.

Fine BoringRange: Up to Ø2.1 meter (Ø82.67”)

The ITSBORE system TCH A.L:

Aluminum twin cutter heads or rough and ne boring operations.

7

8

9

10

11

P M K N S H

3 3 3

P M K N S H

3 3 33

P M K N S H

3 3 3 P M K N S H

3

P M K N S H

3 3 33 3

11

9

8

41

A xle Pin (Gearless)

A conical cast steel axle connects the

rotor hub and the annular generator

directly, as a xed unit without gears.

Made o alloy steel.


SUMOCHAM i l ti

Rough External Turning

A li t l d i t l

1 4



52

3


improved productivity output rates,while enabling more insert indexes.

A line o external and internal

tools, as well as large-sizedinserts or heavy duty applications.

Rough External Turning

Tangentially clamped insert with unique helicalshaped cutting edges, provides an exceptional

solution, enabling very large depths o cut at

high eeds.

External Turning (Finishing)

A line o external and internaltools, as well as large-sized inserts

or the heavy duty applications.


Drills are designed with twistedcoolant channels, allowing a strong

body with excellent resistance to

torsion and very ecient chip evacuation.

4

5

1

2

3

P M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3 33 3

P M K N S H

3 3

P M K N S H

3 3

3 3 33 3

P M K N S H

P M K N S H

3 3 33 3

2

3

5

1 4

Main Shaft


A line o external and internal tools


A li t al a d i t al

The main shat o the wind turbine

is usually orged rom hardened

and tempered steel. The main shat

transmits a low speed rotational

orce rom the rotor hub. Kinetic

wind energy to the gearbox enables

high speed rotation, which spins

the generator and thus creates

electrical energy.

1 4



2 5

3 Deep Drilling

BTA SystemDTS – Double Tube SystemRange: Ø18.41 - 168.99 mm(Ø.724 - 6.65”), IT9-IT10STS – Single Tube SystemRange: Ø14.51 - 245.99 mm(Ø.571 - 9.68”), IT9

O.D. Rough Turn

A line o external and internaltools or heavy duty applications

with large-sized inserts.

External Grooving

Turning with groove-turn tools give asurace quality ar superior to anything

normally possible when turning withstandard ISO tools.In act, turningwith GRIP tools can produce a surace

quality comparable to grinding.

A line o external and internal tools,as well as large-sized inserts or


A line o external and internaltools or heavy duty applicationswith large-sized inserts.


Tangentially clamped insert with unique

helical shaped cutting edges. Provides anexceptional solution or turning, enablingvery large depths o cut and high eeds.

1

2

3

4

5

6

3 3

P M K N S H

3 3


3 3

3 3


3 3

3 3

P M K N S H

3 3 3

P M K N S H

P M K N S H

3 3

P M K N S H

3 3

2

3

5

6

1

107

Main Shaft


S845 SNMU 1305 square

Face Milling (Finishing)Range: Ø16 - 125 mm (Ø.63 - 4.92”)

4 cutting corners tangential geometry or

The main shat o the wind turbine

is usually orged rom hardened

and tempered steel. The main shat

transmits a low speed rotational

orce rom the rotor hub. Kinetic

wind energy to the gearbox enables

high speed rotation, which spins

the generator and thus creates

electrical energy.

107



2 5

3 12

11

9

8

Face Milling (Finishing)Range: Ø63 - 315 mm (Ø2.48 - 12.4”)

16 economical cutting corners or Fast Metal Removal. Fine pitch 45° ace mills

are designed or high table speed.

Drilling

Range: Ø12 - 80 mm (Ø.472 - 3.15”)

These drills are designed with twistedcoolant channels, allowing a strong body

with excellent resistance to torsion andvery ecient chip evacuation.

Threading

Range: Ø4 - 20 mm (Ø.157 - .787”)


production o small internal threads.

The thread mills eature a short 3-toothcutting zone with 3 futes and a

released neck between the cuttingzone and the shank.

S845 SNMU 1305... - square,

double-sided inserts with 8 cuttingedges or the ONMU 0505...

octagonal, double-sided inserts

with 16 cutting edges.



improved productivity output rates,


4 cutting corners, tangential geometry or Fast Metal Removal at very high material

removal rates.

7

8

9

10

11

12

P M K N S H

3 3 3

3 3 33 3

P M K N S H

3 3 33 3

P M K N S H

P M K N S H

3 3 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

12

11

9

8

1

Main Bearing Housing



Face MilingRange: Ø16 - 315 mm (Ø.63 - 12.4”)

HELIDO is a amily o tools or 90°

The main bearing housing absorbs

the residual bending loads, while the

rotor shat transmits the rotational

torque to the gearbox.

1 4



2

3

SUMOCHAM comprises a revolutionary clamping system that enables improved

productivity output rates, whileenabling more insert indexes.

ThreadingRange: Ø4 - 20 mm (Ø.157 - .787”)


production o small internal threads.The thread mills eature a short

3-tooth cutting zone with 3 futesand a released neck between thecutting zone and the shank.

ChamferingRange: Ø6 - 25 mm (Ø.236 - .984”)

A amily o tools with shanks and uniqueinterchangeable heads or a variety o

milling applications including ball nose,straight shoulder and slitting andslotting applications.

Deep DrillingRange: Ø25 - 65 mm (Ø.984 - 2.56”)

Deep drills or milling centersand lathe machines with a drillingratio o up to x7DI.

HELIDO is a amily o tools or 90

milling. The HELIDO H490 ANKX rectangular inserts have 4 helicalright-hand cutting edges.

4

5

1

2

3

P M K N S H

3 3 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

2

3

5

3

Main Bearing Housing

Roughing by HelicalInterpolationRange: Ø20 - 80 mm (Ø.787 - 3.15”)

4 cutting corners tangential geometry

Drilling

Range: Ø12 - 80 mm (Ø.472 - 3.15”)

Drills designed with twisted coolant

The main bearing housing absorbs

the residual bending loads, while the

rotor shat transmits the rotational

torque to the gearbox.

86



4 cutting corners, tangential geometry or Fast Metal Removal at very high

material removal rates.

Fine BoringRange: Up to Ø1.1 meter (Ø43.3")

TCH A.L 600 Aluminum twincutter heads or rough and

ne boring operations.

Drills designed with twisted coolant channels, which allow or a strong

body, have excellent resistance totorsion and very ecient

chip evacuation.

6

7

8

P M K N S H

3

P M K N S H

3 3 3

P M K N S H

3 3 33 3

7

Gear Sub- Component

Hob Indexable Milling Cutter Range: Ø180 - 450 mm (Ø7.08 - 17.72”)

For high productivity roughing

and nishing o gears.

The majority o turbine designs

eature a gearbox, although some

manuacturers produce ‘direct drive

designs’, which do not require one.

The gearbox employs a planetary

gear system to convert the low-speed

high-torque rotation o the rotor into

high-speed rotation at low torque or

input to the generator. The gearbox

drives a high speed shat leading to

the generator, typically at 1,500

revolutions per minute.


IB55 - 45 - 65 HRc

1 3



Special Form Cutter Range: Ø210 - 500 mm (Ø8.26 - 19.68”)

For machining male or emaletype axle screws.

.

IB55 45 65 HRcIB50 - 45 - 65 HRc

(interrupted cutting)

P M K N S H

3 3 3 3

P M K N S H

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

2

Planetary Carrier

Face Milling

Range: Ø63 - 315 mm (Ø2.48 - 12.4”)

16 economical cutting corners or

Rough BoringRange: Ø18 - 200 mm (Ø.708 - 7.87”)

BHR rough boring heads used on

The rotary gear planetary carrier,

made o nodular cast iron, is a part

o the gear assembly. It unctions

to increase the slow rotation speed

o the main shat, transerred as

higher rotation to the generator.

1



gFast Metal Removal. Fine pitch 45°

ace mills are designed or high table speed.

BHR rough boring heads used onMB modular boring system.Insert holders: IHSR...

Fine BoringRange: Ø18 - 500 mm (Ø.708 - 19.68”)

BHF ne boring heads used

on MB modular boring system.Slider: BHFH...

Insert holders: IHRF...

1

2 3

P M K N S H

3 3 3

P M K N S H

3

P M K N S H

3 3 33 3

3

Planetary Carrier

Turning

Tangentially clamped insert and

Finish Helical InterpolationRange: Ø16-315 mm (Ø.63”-12.4”)


The rotary gear planetary carrier

made o nodular cast iron, is part

o the gear assembly. It unctions

to increase the slow rotation speed

o the main shat, transerred as

higher rotation to the generator.

74



g y punique helical shaped cutting

edges provide an exceptionalsolution, enabling the use o

very large depths o cut and high eeds.

Turning


tools, as well as large-sizedinserts or the heavy duty

applications.

Rough Helical InterpolationRange: Ø40 - 160 mm (Ø1.57 - 6.3”)

Milling cutters that can carry either roundinserts with a serrated cutting edge or regular

round inserts. The serrated insert has our indexing orientation options andthe round insert has eight.

ymilling. The HELIDO H490 ANKX

rectangular inserts have 4 helicalright-hand cutting edges.


BHF ne boring heads used

on MB modular boring system.Slider: BHFH...

Insert holders : IHRF...

4

5

6 7

8

P M K N S H

3 3 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

3 3

P M K N S H

3 3

P M K N S H

P M K N S H

3 3

P M K N S H

3 3

8

6

5

1 4

Support Base

ShoulderingRange: Ø16 - 315 mm (Ø.63 - 12.4”)


A very large casting o high quality

metallurgical ductile iron, supports

the entire turbine drive train and

transmits the load o nacelle

components to the tower.

Face MillingRange: Ø63-315 mm (Ø2.48”-12.4”)

16 economical cutting corners or

1 4



2 5

3

Extended Flute Counter Bore Interpolated MillingRange: Ø16 - 125 mm (Ø.63- 4.92”)

4 cutting corners, tangential geometry or Fast Metal Removal at very

high material removal rates.

milling. The HELIDO H490 ANKX rectangular inserts have 4 helicalright-hand cutting edges.


The ITSBORE SystemShank: BHF MB80-125x114

Boring holders: BHFH in size 40x133,

40x200, 40x300

Face MillingRange: Ø40 - 200 mm (Ø1.57- 7.87”)

S845 SNMU 1305... - square,

double-sided inserts with 8 cuttingedges or the ONMU 0505...octagonal, double-sided inserts with

16 cutting edges.

Fast Metal Removal. Fine pitch 45°

ace mills are designed or high table speeds.

1

23

4

5

P M K N S H

3 3 3

P M K N S H

3 3 3

3 3 33 3

P M K N S H

3 3 33 3

P M K N S H

3 3 33 3

P M K N S H

2

3

5

Y aw SystemThe yaw system o wind turbines is

the component responsible or the

orientation o the wind turbine rotor

towards the wind. This is a mechanism

that rotates the nacelle to ace the

changing wind direction, made o

alloy or bearing steel.

Gear Gashing Slotting (Roughing)Gear Gashing Slotting (Finishing) Range: Ø300 - 420 mm (Ø11.81 - 16.53”)

Gear slotting cutters with tangentially mounted inserts or rough andnishing applications o teeth

l d l

Bearing RollingInner Boring


1 4




IB55 - 45-65 HRcIB50 - 45-65 HRc(interrupted cutting)

Ceramic - Hard TurningFinishing Operation

IN23 - 40-50 HRcIN22 - over 50 HRc

IN420 - over 50 HRc

prole modules.

Drilling

Range: Ø25 - 65 mm (Ø.984 - 2.56”)

Deep drills or milling centersand lathe machines ØDx7

Range: Ø12 - 80 mm (Ø.472 - 3.15”)

These drills are designed with twistedcoolant channels, allowing a strong body

with excellent resistance to torsion andvery ecient chip evacuation.


A line o external and internal tools,as well as large-sized inserts or the


4

5

6

1

2

3

tools, as well as large-sized insertsor the heavy duty

applications.

P M K N S H

3 3

P M K N S H3 3 33 3

P M K N S H

3 3 33 3

3 3

P M K N S H

P M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3

P M K N S H

3 3 3 3

P M K N S H

3

5

6

2

T ower Flange



The vast majority o commercial wind

turbines use tubular steel towers.

In some circumstances lattice towers

are used or smaller capacity turbines.

Tower heights depend on rotor

diameter and the wind speed

conditions o the site. Tower heights

range rom 50 meters or a 1 MW

turbine to as high as 125 meters and

more or very large turbines.

The fange comprises a large scale

o rolled steel which connects the

tower’s conical links.


IB50 - 45-65 HRc

1 4



clamping system that enables improvedproductivity output rates, while enabling

more insert indexes.

Flanges or top sections

Flanges or intermediate sections

Flanges or lower sections


A line o external and internaltools, as well as large-sized

inserts or the heavy duty applications.

Ceramics - Hard TurningFinishing Operation

IN23 - 40-50 HRcIN22 - over 50 HRc

IN420 - over 50 HRc

P M K N S H

3 3

P M K N S H

3 3 3 3

P M K N S H

1

23

4

P M K N S H

3 3 33 3

(interrupted cutting)IB10H - 58-65 HRcIB10HC - 58-65 HRc

(continuous cutting)

P M K N S H

3

P M K N S H

3 3 3

P M K N S H

P M K N S H

3 3

P M K N S H

3 3

2

3

Plan

Stay One Step Ahead o Your Competitorsby Utilizing Your 3Productivity Toolbox!•Usethemostup-to-dateinnovative

tooling technologies.

•Improveyourcurrenttechnicalskills.

•Decreasequalitycontrolrejectionrate.

•Increasechipvolumecapacity.

•Reducetoolinventory.

•Costandefciencydataaccessibility.

•ISCARCTMStoolmanagementprogram

helps you to maintain your value.

ISCAR's 3Productivity program willdramatically reduce your labor, machinery

and overhead costs by: optimizing production

layout and process with advanced and innovative

cutting tool technologies; and expert guidance

rom proessional qualied teams.

How to Boost Productivity ?•Optimizecapacity

•Deliversooner!(theglobalmarket

demands the highest levels o service)•QuickerROIonyourproductionequipment

With the increasing use o composite materials

the world's chip pile is shrinking. Boost your

productivity , and you maintain protability

on the ever smaller machined parts.

The ISCAR 3Productivity team will help you

to maintain protability and competitiveness

ofyourenterprise!



$ 2 4 h r

p r o d u c t i v i t y

productivity boost

group productivity

time

common productivity process long iterations

3Productivity short iterations

ISCAR's objective is to create

a strategic partnership with leading enterprises

who share a mutual commitment to excellence,

innovation and productivity .

The process involves optimization o productionprocess and manuacturing costs by measuring

input (resources)/output (goods); variable during

a time sequence. Productivity and eciency

output will have greater impact, while the

process will have wider exposure and refect

a common goal by all levels o employees

throughout the organization.

ProgramIntroduction



and CPU Reports


Proposal


and Optimization

TechnicalTraining


AnnuaProductivit

Cost SavReport

Productivity starts on the production foor.

The transition towards higher productivity can

only be accomplished by promoting the best

practices. ISCAR provides ongoing technical training

to the members o your sta, with the goal to accept change and learn how to benet rom the new

productivity approach.

People are the Most Precious Asset!

Maximize CompetitivnessISCAR LTD.Headquarters




Australia




Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 145



MexicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030

Tel +52 (442) 214 5505Fa +52 (442) 214 5510






TaiwanISCAR TAIWAN LTD.395, Da Duen South

Taichung 408 Tel +886 (0)4-247315Fa +886 (0)[email protected]

ThailandISCAR THAILAND LT57, 59, 61, 63 Soi SaBabosSukhumvit Rd.Phra Khanong, Khlon

Bangkok 10110Tel +66 (2) 7136633



or ultimate ongoing productivity solutions.ISCAR’s newly launched 3Productivity program

assures increased production capabilities, a better

return on investment in equipment, and above all

will help to keep your business protable and

competitiveatalltimes!

The industrial revolution continues to demand

ast-paced machining cycles. Highly productive

technologies in the metal cutting industries are

on an endless quest to seek innovative solutions. ISCAR’s introduction o F ast M etal R emoval has become an industry standard which strives


Tel +61 (0)2 9722 4500Fa +61 (0)2 9722 4511

[email protected]




Tel/Fa: +375 17 298-13-67/[email protected]

Belgiumn.v. ISCAR BENELUx s.a.Roekhout 13B 1702 Dilbeek (Groot-Bijgaarden)


Bosnia

Representative OfficeKralja Tvrtka I br. 17BIH- 72000 Zenica

Tel +387 32 201 100Fa+387 32 201 [email protected]

BrazilISCAR DO BRASIL COML. LTDA.Rodovia Miguel Melhado Campos,Km 79, Bairro MoinhoCEP: 13280-000 - Vinhedo - SP

Fa +385 (0) 1 33 76 [email protected]

Czech RepublicISCAR CR s.r.o.

Mánesova 73, 301 00 Plzen Tel +420 377 420 625Fa +420 377 420 [email protected]




FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT Cede

Tel +33 (0)1 30 12 92 92Fa +33 (0)1 30 43 88 [email protected]

GermanyISCAR GERMANY GmbHEisenstockstrasse 14D 76275 Ettlingen

Tel +49 (0) 72 43 9908-0Fa +49 (0) 72 43 [email protected]

HungaryISCAR HUNGARY kftKassai u 151H 1142 Budapest


ItalyISCAR ITALIA srl


The NetherlandsISCAR NEDERLAND B.V.

Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]



PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 Katowice


PortugalISCAR PORTUGAL, SA

Avd.Dr.DomingosCaetano de SousaFracção B, Nº 5414520-165 Santa Maria da Feira


RomaniaISCAR TOOLS SRLStr. Maramures nr. 38,Corp 2, Otopeni,

jud. Ilfov, cod 010832 Tel +40 (0)312 286 614Fa +40 (0)312 286 [email protected]


Tel +386 1 580 92 30

Fa +386 1 562 21 [email protected]

South AfricaISCAR SOUTH AFRICA (PTY) LTD.98 Lake RoadLongmeadow Business EstateEtension 7 GautengP.O. Bo 2406Kempton Park 1620ShareCall 08600-47227


South KoreaISCAR KOREA304 Youggye-Ri,Gachang-myeonDalsung-gun, Daegu 711-860


SpainISCAR IBERICA SAParc Tecnològic del Vallès

Avda. Universitat Autònoma 19-21

08290 Cerdanyola-Barcelona Tel +34 93 594 6484Fa +34 93 582 [email protected]

SwedenISCAR SVERIGE ABKungsangsvagen 17BBo 845751 08 Uppsala

Tel +46 (0) 18 66 90 60

Tel +66 (2) 7136633-Fa +66 (2) [email protected]


TIC. VE IML. LTD. STGebze Organize San(GOSB)Ihsan Dede Cad. No:Gebze / Kocaeli


UkraineISCAR UKRAINE LLC

Volgodonska str., 6602099 Kiev

Tel/fa +38 (044) [email protected]

United KingdomISCAR TOOLS LTD.Woodgate Business Bartley GreenBirmingham B32 3D


United StatesISCAR METALS INC.300 Westway Place

Arlington, Tx 76018- Tel +1 817 258 3200 Tech Tel 1-877-BY-IS


VietnamISCAR VIETNAM(Representative OfficRoom D 2 8 Etown B

Documents

Iscar Tools