IS3000Z Illustrated Parts Manual - Revision 01 20930-3 1 SEAT ADJUSTER RAILS (set of 2) 7 47744 1 SEAT MOUNT 8 46470 1 SEAT STOP ROD 9 20047 1 COLLAR, 5/16 Set 10 25013-32 2 CAPSCREW,

23464Revision 01

Rev. Date: 11/2004TP 400-7171-01-3Z-F

Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175

Model Number:IS3000ZFKAV2561IS3000ZXK27/61IS3000ZLKAV2661

PARTSMANUAL

IS3000Z SeriesZero-Turn Riding Mower

Serial No. 2631 & above

1TP 400-7171-01-3Z-F© Copyright 2004 Ferris Industries. All Rights Reserved.

Table of Contents

RIDER COMPONENTSMain Frame & Front Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Seat & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Fuel Tank, Mount & Bumper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Fuel Supply Hose & Fuel Tank Replacement Parts Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Instrument & Control Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Instrument & Control Panel Group - Liquid Cooled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Engine & PTO Group - Kawasaki 25HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Engine & PTO Group - Kawasaki 26HP Liquid Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Engine & PTO Group - Kohler 27HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Motion Control Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Motion Control Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Neutral Return Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Reservoir Mount & Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32Parking Brake Group - Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34Parking Brake Group - Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36Rear Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44Electrical Service Schematic - Kawasaki 25HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46Electrical Service Schematic - Kawasaki 26HP Liquid Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50Electrical Service Schematic - Kohler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54Replacement Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

MOWER DECK COMPONENTS61” Mower Deck - Housing, Covers, Spindles & Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6061” Mower Deck - Housing, Covers, Spindles & Blades - Liquid Cooled Model . . . . . . . . . . . . . . .6261” Mower Deck - Pulleys, Belt & Idler Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6461” Mower Deck - Pulleys, Belt & Idler Arm - Liquid Cooled Model . . . . . . . . . . . . . . . . . . . . . . . . .6661” Mower Deck - Rollers & Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68Spindle Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70Spindle Service Parts - Liquid Cooled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7261” Mower Deck - Hanger Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7461” Mower Deck - Rear Mount Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

REFERENCE INFORMATION:Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

2 TP 400-7171-01-3Z-F© Copyright 2004 Ferris Industries. All Rights Reserved.

The above parts group applies to the following Model Nos.:IS3000ZFKAV2561IS3000ZXK27/61IS3000ZLKAV2661

Main Frame & Front Suspension Group

5

7

2

3

9

10

11

13

16

1

17

18

19

20

4

14

14

See Wheels & Tires Group

8

1311

17

6 7

4

2

6

5

15

21 22

12

12

9

NOTE: Unless noted otherwise,use the standard hardware torquespecification chart.

3TP 400-7171-01-3Z-F


REF NO. PART NO. QTY. DESCRIPTION

Main Frame & Front Suspension Group

Footnotes:

1 61252 1 MAIN FRAME2 25284 4 NUT, Hex Nylon Lock, 3/4-163 46092 4 SPACER, .76 x 1.00 x .504 22039 4 BALL JOINT, 3/4-165 47461 4 SPACER, .76 x 1.00 x .256 25265-28 4 CAPSCREW, Hex Head, 3/4-16 x 3-1/27 25093 4 NUT, Hex Jam, 3/4-168 47743 1 SUSPENSION ARM ASSEMBLY - LH (includes Ref No. 9)9 23343 4 BUSHING, Flange (2 per suspension arm)

10 22842 2 SHOCK & SPRING ASSEMBLY11 25096 4 NUT, Hex Nylon Lock, 3/8-1612 45769 2 CASTER TIRE MOUNT13 25156 4 WASHER, 3/814 25013-18 2 CAPSCREW, Hex Head, 3/8-16 x 2-1/415 46093 2 SPACER, .75 x 1.50 x 1.0016 21072 2 GREASE SEAL17 20884 4 BEARING, Tapered Roller18 47742 1 SUSPENSION ARM ASSEMBLY - RH (includes Ref No. 9)19 25160 2 WASHER, 3/420 25104 2 NUT, Hex, Slotted, 3/4-1621 21073 2 CAP22 25203-10 2 PIN, Cotter




1

2

5

11

12

133

4

6

7

8

9

810

6

See Fuel Tank & Mount Group

Floor & Brake Cover Group

5TP 400-7171-01-3Z-F



Footnotes:

1 25013-8 4 CAPSCREW, Hex Head, 3/8-16 x 12 25156 8 WASHER, 3/83 23073 1 VALVE, Fuel Shut Off4 25128 4 NUT, Hex Serrated Flange, 3/8-165 22308 2 BODY CLIP, 5/16-186 25011-6 4 CAPSCREW, Hex Head, 5/16-18 x 3/47 25057 2 NUT, Hex Nylon Lock, 5/16-188 45915 2 SAFETY WALK9 47773 1 FLOOR PAN

10 44873 1 SAFETY WALK11 21877 2 RUBBER PAD12 25155 2 WASHER, 5/1613 61575 1 BRAKE COVER PANEL ASSEMBLY (includes safety decal)

Floor & Brake Cover Group

15

78

9

16

20

17

19

21

18

2

3

6

1

5

4

10

11

11

12

12

13

14



Seat & Mount Group


7TP 400-7171-01-3Z-F



Seat & Mount Group

Footnotes:* - See Electrical Schematic for switch part number

1 22955 1 SEAT, Deluxe, Gray (Complete, includes Ref No. 2 - 6)2 22955-1 1 CUSHION, Bottom Cover3 22955-2 1 CUSHION, Back Cover4 22955-3 2 ARM REST SET (includes Ref No. 5)5 22955-4 2 ARM REST PADS6 20930-3 1 SEAT ADJUSTER RAILS (set of 2)7 47744 1 SEAT MOUNT8 46470 1 SEAT STOP ROD9 20047 1 COLLAR, 5/16 Set

10 25013-32 2 CAPSCREW, Hex Head, 3/8-16 x 411 25057 6 NUT, Hex Nylon Lock, 5/16-1812 25096 3 NUT, Hex Nylon Lock, 3/8-1613 25013-48 1 CAPSCREW, Hex Head, 3/8-16 x 614 25156 1 WASHER, 3/815 46586 1 SPACER, .38 X .50 X 5.0616 22798 1 SPRING, Compression17 25326 1 WASHER, 3/8 x 218 * 1 SWITCH (see electrical schematic)19 25270 2 SCREW, #10-24 x 120 25029 2 NUT, Hex, #10-2421 22612 2 RUBBER BUMPER



Fuel Tank, Mount & Bumper Group


10

1 2

3 2

4

5

6

7

5

9

11

1213

14

9

11

9

8

15

9TP 400-7171-01-3Z-F



Fuel Tank, Mount & Bumper Group

Footnotes:

1 49118 1 FUEL TANK, LH2 22158 2 FUEL TANK CAP3 49119 1 FUEL TANK, RH4 46250 2 FUEL TANK MOUNT5 25155 8 WASHER, 5/166 25011-6 6 CAPSCREW, Hex Head, 5/16-18 x 3/47 46436 2 TANK MOUNT SUPPORT8 25011-10 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/49 25013-8 10 CAPSCREW, Hex Head, 3/8-16 x 1

10 25156 4 WASHER, 3/811 25128 10 NUT, Hex Serrated Flange, 3/8-1612 46472 2 FAN SHIELD13 22665 4 BODY CLIP, 1/4-2014 25010-6 4 CAPSCREW, Hex Head, 1/4-20 x 3/415 45384 1 BUMPER



Fuel Supply Hose & Tank Replacement Parts Group


Connect to Engine

LH Fuel Tank RH Fuel Tank

53 6

9 , 10

7 , 8

Brake Cover Panel

1

42111213

14

13

15

1211 13

14

13

15

2

2

11TP 400-7171-01-3Z-F



Fuel Supply Hose & Tank Replacement Parts Group

Footnotes:

1 22258 1 VALVE, Fuel Shut Off2 20835 6 CLAMP, Hose3 50831-51 1 HOSE, 51”4 50833-48 1 WIRE LOOM, 48”5 50833-39 1 WIRE LOOM, 39”6 50831-41 1 HOSE, 41”7 50833-34 1 WIRE LOOM, 34” (Kohler)8 50833-43 1 WIRE LOOM, 43” (Kawasaki)9 50831-36 1 HOSE, 36” (Kohler)

10 50831-45 1 HOSE, 45” (Kawasaki)11 23061 2 ELBOW FITTING12 1726400 2 GROMMET13 23069 4 HOSE CLAMP14 50925-20 2 HOSE, 20”15 23067 2 SCREEN FITTING

5

7

8

13

14

6

9

LEFT-HAND SIDE

RIGHT-HAND SIDE

2

1

2

3

10

11, 12

10

14

15, 16

17


The above parts group applies to the following Model Nos.:IS3000ZFKAV2561IS3000ZXK27/61

Instrument & Control Panel Group


13TP 400-7171-00-3Z-F



Instrument & Control Panel Group

Footnotes:

1 22917 2 FUEL GAUGE2 22917-1 2 GROMMET3 2849109 1 CONTROL PANEL-RH4 25010-6 2 CAPSCREW, Hex Head, 1/4-20 x 3/45 22180 1 SWITCH, PTO6 20927 1 SWITCH, Ignition, Complete (includes Ref No. 7-9)7 22789 1 KEY, Ignition, Molded (Set of 2)8 22790 1 COVER9 22791 1 PLASTIC NUT

10 25299-4 8 SCREW, Allen Head, 1/4-20 x 1/211 20811 1 CABLE, Throttle Control (Kohler)12 21887 1 CABLE, Throttle Control (Kawasaki)13 25126 2 NUT, Hex Nylon Lock, 1/4-2014 23244 1 HOURMETER, Digital15 23239 1 CABLE, Choke Control (Kohler)16 23238 1 CABLE, Choke Control (Kawasaki)17 2849108 1 CONTROL PANEL-LH

5

8

9

13

14

7

LEFT-HAND SIDE

RIGHT-HAND SIDE

2

1

2

3

11

12

11

14

15

16

6

10


The above parts group applies to the following Model Nos.:IS3000ZLKAV2661

Instrument & Control Panel Group - Liquid Cooled Model


15TP 400-7171-01-3Z-F



Instrument & Control Panel Group - Liquid Cooled Model

Footnotes:

1 22917 2 FUEL GAUGE2 22917-1 2 GROMMET3 2861138 1 CONTROL PANEL-RH4 25010-6 2 CAPSCREW, Hex Head, 1/4-20 x 3/45 22180 1 SWITCH, PTO6 23393 1 TEMPERATURE GAUGE7 20927 1 SWITCH, Ignition, Complete (includes Ref No. 8 - 10)8 22789 1 KEY, Ignition, Molded (Set of 2)9 22790 1 COVER

10 22791 1 PLASTIC NUT11 25299-4 8 SCREW, Allen Head, 1/4-20 x 1/212 21887 1 CABLE, Throttle Control13 25126 2 NUT, Hex Nylon Lock, 1/4-2014 23244 1 HOURMETER, Digital15 61533 1 CABLE, Choke Control16 2849108 1 CONTROL PANEL-LH

1

2

3

45

6

7

89

10

1112

13

14

3

3

15

16

17

18

19

20

21

22

16

20

21

23

24

25

26

27

28

29

2221

30

38

3132

3334

3536

3332

37OIL DRAIN COMPONENTS


The above parts group applies to the following Model Nos.:IS3000ZFKAV2561

Engine & PTO Group - Kawasaki 25HP


17TP 400-7171-00-3Z-F



Engine & PTO Group - Kawasaki 25HP

Footnotes:

1 23116 1 ENGINE, 25HP Kawasaki, FH721V (includes Ref No. 2 - 14)2 23143 1 RAIN CAP3 23146 3 CLAMP4 23138 1 AIR FILTER ASSEMBLY, Complete (includes Ref No. 5 - 9)5 23139 1 CASE, Air Filter6 23140 1 AIR FILTER, Secondary7 23141 1 AIR FILTER, Primary8 23147 2 CLAMP, Cap9 23144 1 CAP, FIlter Case

10 23145 1 CASE BRACKET, Complete11 23142 1 BRACKET PLATE12 21334-1 1 OIL FILTER (49065-2078)13 23149 1 AIR INLET TUBE14 23148 1 BREATHER TUBE15 25013-8 2 CAPSCREW, Hex Head, 3/8-16 x 116 25011-6 3 CAPSCREW, Hex Head, 5/16-18 x 3/417 46416 1 CLUTCH ANCHOR18 25096 2 NUT, Hex Nylon Lock, 3/8-1619 43636 1 PAD, Clutch Anchor20 25165 3 WASHER, Fender, 5/1621 25057 5 NUT, Hex Nylon Lock, 5/16-1822 25155 3 WASHER, 5/1623 45938 1 CRANKSHAFT BOLT, 7/16 x 2-1/424 45475 1 SPACER, .45 x 1.88 x .3825 23232 1 ELECTRIC CLUTCH26 50407-2 1 KEY, 1/4 Sq. x 327 47075 1 CRANKSHAFT PULLEY28 47033 1 SPACER, 1.13 x 1.75 x 1.0329 25011-12 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/230 46446 2 SPACER, .39 x 1.00 x .8031 22234 1 ADAPTER, Oil Drain32 21372 2 FITTING, 3/8NPT - 1/2 Str.33 21392 2 HOSE CLAMP34 50862-12 1 WIRE LOOM, 12”35 50857-14 1 HOSE, 14”36 21500 1 CLAMP, Vinyl37 21466 1 CAP, 3/8NPT38 23162 1 MUFFLER

OIL DRAIN COMPONENTS

1

2

3

4

5

6

7

89

1011

12

13

1415

16

17

18

19

19

18

20

14

21

22

23

24

2526

29

30

20

19

38

31

3233

3435

3631

3237

27

28



Engine & PTO Group - Kawasaki 26HP Liquid Cooled


19TP 400-7171-01-3Z-F



Engine & PTO Group - Kawasaki 26HP Liquid Cooled

Footnotes:

1 23215 3 CAPSCREW, Hex Head, M6 x 14MM2 25154 3 WASHER, 1/43 61510 1 RADIATOR PROTECTION SCREEN4 23396 1 ENGINE, 26HP Kawasaki, FD731V (includes Ref No. 5 - 12)5 23143 1 RAIN CAP6 23146 3 CLAMP7 23138 1 AIR FILTER ASSEMBLY, Complete (includes Ref No. 8 - 12)8 23139 1 CASE, Air Filter9 23140 1 AIR FILTER, Secondary

10 23141 1 AIR FILTER, Primary11 23147 2 CLAMP, Cap12 23144 1 CAP, FIlter Case13 25013-8 2 CAPSCREW, Hex Head, 3/8-16 x 114 25011-6 3 CAPSCREW, Hex Head, 5/16-18 x 3/415 46416 1 CLUTCH ANCHOR16 25096 2 NUT, Hex Nylon Lock, 3/8-1617 43636 1 PAD, Clutch Anchor18 25165 3 WASHER, Fender, 5/1619 25057 5 NUT, Hex Nylon Lock, 5/16-1820 25155 3 WASHER, 5/1621 61502 1 CRANKSHAFT BOLT, M10 x 65MM22 45475 1 SPACER, .45 x 1.88 x .3823 23233 1 ELECTRIC CLUTCH24 50407-3 1 KEY, 1/4 Sq. x 225 42945 1 SPACER, 1.13 x 2.00 x .1926 47075 1 CRANKSHAFT PULLEY27 50407-1 1 KEY, 1/4 Sq. x 128 47033 1 SPACER, 1.13 x 1.75 x 1.0329 25011-12 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/230 46446 2 SPACER, .39 x 1.00 x .8031 22234 1 ADAPTER, Oil Drain32 21372 2 FITTING, 3/8NPT - 1/2 Str.33 21392 2 HOSE CLAMP34 50862-12 1 WIRE LOOM, 12”35 50857-14 1 HOSE, 14”36 21500 1 CLAMP, Vinyl37 21466 1 CAP, 3/8NPT38 61314 1 MUFFLER


The above parts group applies to the following Model Nos.:IS3000ZXK27/61

Engine & PTO Group - Kohler

12

98

7

6

54

3

2

1

10

2328

27

25

28

21

20

29

33

1314

18

17

15

16

17

1819

13

34

1319

35

24

26

22

11

29

3031

32

OIL DRAIN COMPONENTS


21TP 400-7171-00-3Z-F



Engine & PTO Group - Kohler

Footnotes:* See your local Kohler engine dealer for service parts

1 22892 1 ENGINE, 27HP Kohler, CV740S (includes Ref No. 2 - 10)2 * 1 KIT, 5.5” HD AIR CLEANER (includes Ref No. 3 - 9) (24 743 22-S)3 * 1 END CAP (25 096 06-S)4 * 1 DUST VALVE (24 462 07-S)5 22892-1 1 PRIMARY PAPER ELEMENT (25 083 01-S)6 22892-2 1 SECONDARY ELEMENT (25 083 04-S)7 * 1 HOUSING (25 081 01-S)8 * 1 HOUSING MOUNT BRACKET (25 126 02-S)9 22892-3 1 RAIN COVER (25 324 02-S)

10 * 1 INLET HOSE (25 326 53-S)11 21144-1 1 OIL FILTER12 25013-8 2 CAPSCREW, Hex Head, 3/8-16 x 113 25011-6 4 CAPSCREW, Hex Head, 5/16-18 x 3/414 46416 1 CLUTCH ANCHOR15 25096 2 NUT, Hex Nylon Lock, 3/8-1616 43636 1 PAD, Clutch Anchor17 25165 3 WASHER, Fender, 5/1618 25057 3 NUT, Hex Nylon Lock, 5/16-1819 25155 2 WASHER, 5/1620 45938 1 CRANKSHAFT BOLT, 7/16 x 2-1/421 45475 1 SPACER, .45 x 1.88 x .3822 23233 1 ELECTRIC CLUTCH23 50407-3 1 KEY, 1/4 Sq. x 224 42945 1 SPACER, 1.13 x 2.00 x .1925 47075 1 CRANKSHAFT PULLEY26 50407-1 1 KEY, 1/4 Sq. x 127 47033 1 SPACER, 1.13 x 1.75 x 1.0328 21372 2 FITTING, 3/8NPT - 1/2 Str.29 21392 2 HOSE CLAMP30 50862-12 1 WIRE LOOM, 12”31 50857-13 1 HOSE, 13”32 21500 1 CLAMP, Vinyl33 21466 1 CAP, 3/8NPT34 22952 1 MUFFLER35 25127 1 NUT, Hex Serrated Flange, 5/16-18



Pump Drive Group


23

21

22

21

20

19

18

8

1

24

15

14

1617

13 12

6

7

8

9

2

4

25

10

1

1

5

3

See Engine& PTO Group

Liquid Cooled ModelPump Drive Belt SetNot Shown.

11

23TP 400-7171-01-3Z-F



Pump Drive Group

Footnotes:

1 25096 3 NUT, Hex Nylon Lock, 3/8-162 22586 2 PULLEY, Pump Drive3 22156 2 KEY, 5mm x 25mm4 22587 2 BUSHING, Tapered Hub5 25010-8 4 CAPSCREW, Hex Head, 1/4-20 x 16 46446 1 SPACER, .39 x 1.00 x .797 22620 1 PULLEY, Idler8 25156 2 WASHER, 3/89 25013-22 1 CAPSCREW, Hex Head, 3/8-16 x 2-3/4

10 22314 1 BELT, Pump Drive (Set)11 61501 1 BELT, Pump Drive, Liquid Cooled Model (Set) (not shown)12 25034 2 NUT, Hex, 3/8-1613 25321 1 SCREW HOOK, 3/8-16 x 4-1/414 22847 1 SPRING, Extension, Swivel End15 25128 1 NUT, Hex Serrated Flange, 3/8-1616 25100 1 NUT, Hex, Side Lock, 3/8-1617 25013-18 1 CAPSCREW, Hex Head, 3/8-16 x 2-1/418 25013-32 1 CAPSCREW, Hex Head, 3/8-16 x 419 25305 1 WASHER, 3/8 x 1-3/420 45135 1 SHAFT, Idler Pivot21 22157 2 BUSHING, Brass22 46430 1 PUMP DRIVE IDLER ARM23 45090 1 SPACER, Idler Pivot24 25013-14 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/425 22621 1 PULLEY, Idler (Single Flange)



Motion Control Group - Upper


1

10

3

8

4 5

6

9

1112

23

1613

222120191817

14

15

6

4

7

RH Motion Control LeverNot Shown.

2

NOTE: RH side shown. Unless otherwisenoted, components are identical for theLH side.

25TP 400-7171-01-3Z-F



Motion Control Group - Upper


1 45913 1 MOTION CONTROL LEVER-RH2 45912 1 MOTION CONTROL LEVER-LH (not shown)3 22068 2 FOAM GRIP4 25155 12 WASHER, 5/165 25170 4 WASHER, Lock, 5/166 25011-6 12 CAPSCREW, Hex Head, 5/16-18 x 3/47 49382 2 CONTROL LEVER BASE8 25013-16 2 CAPSCREW, Hex Head, 3/8-16 x 29 25096 2 NUT, Hex Nylon Lock, 3/8-16

10 46409 2 CONTROL LEVER MOUNT11 25011-8 2 CAPSCREW, Hex Head, 5/16-18 x 112 25032 4 NUT, Hex, 5/16-1813 45902 2 NEUTRAL LOCK PLATE14 25270 4 SCREW, #10-24 x 115 * 2 SWITCH (see electrical schematic)16 25029 4 NUT, Hex, #10-2417 25323 2 CAPSCREW, Hex Head, 3/8-16 x 1-1/4 w/ patch18 25156 2 WASHER, 3/819 25278-2 2 SET SCREW, 5/16-18 x 1/4 w/ patch20 50407-1 2 KEY, 1/4” x 121 25011-14 2 CAPSCREW, Hex Head, 5/16-18 x 1-3/422 25011-10 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/423 25127 12 NUT, Hex Serrated Flange, 5/16-18



Motion Control Group - Lower


1

9

43

7

8

5

4

3

6

17

16

15

16

18

14

18

10

13

12

11

10

17

LH Control ShaftNot Shown.

2

27TP 400-7171-01-3Z-F



Motion Control Group - Lower

Footnotes:

1 46405 1 CONTROL SHAFT-RH2 46404 1 CONTROL SHAFT-LH (not shown)3 22630 4 BEARING, Pillow Block4 25155 10 WASHER, 5/165 25011-8 8 CAPSCREW, Hex Head, 5/16-18 x 16 25127 8 NUT, Hex Serrated Flange, 5/16-187 20602 2 COLLAR, 1” Split8 21146 2 BALL JOINT, 5/16-249 25011-10 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4

10 25057 4 NUT, Hex Nylon Lock, 5/16-1811 25033 6 NUT, Hex, 5/16-2412 46420 2 HYDRO LINKAGE ROD13 22628 2 BALL JOINT, 5/16-24 LH14 22978 2 DAMPENER15 25011-9 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/816 25335 4 CAPSCREW, Hex Head, M8-1.25 x 35MM17 25355 4 NUT, Hex Serrated Flange, M8-1.2518 25354 4 NUT, Hex Nylon Lock, M8-1.25



Neutral Return Group


12

3

45

6 7

6

8

7

NOTE: RH side shown. Unless otherwisenoted, components are identical for theLH side.

29TP 400-7171-01-3Z-F



Neutral Return Group

Footnotes:

1 21124 2 BALL JOINT, 3/8-24, Male2 23260 2 BUSHING3 22645 2 SPRING, Compression4 10546 2 COLLAR, 3/8 Set5 49232 2 NEUTRAL CONTROL ROD6 25035 4 NUT, Hex, 3/8-247 25097 4 NUT, Hex Nylon Lock, 3/8-248 20805 2 BALL JOINT, 3/8-24, Female, Stud



Hydraulic Group

1

23 4 3 5 6 7 8

8

3

9

3

10

3193

11 12

13

14 17

15

16

12

3

3

18

20

22

23

24

24

22

23

22

23

22

23

24

24

20

252627 28 26 27

29 29

15

16

21

12CC PumpNot Shown.

12CC PumpNot Shown.

21


31TP 400-7171-01-3Z-F



Hydraulic Group

Footnotes:

1 23191 1 CAP2 22636 1 RESERVOIR3 21164 8 HOSE CLAMP, #104 50848-11 1 HOSE, Hydraulic, 11”5 22635 1 FITTING, 1/2” NPT, Straight6 21356 1 FILTER HEAD7 21357 1 FILTER8 21233 2 FITTING, 1/2” NPT, 90 Deg.9 50848-3.5 1 HOSE, Hydraulic, 3-1/2”

10 21395 1 FITTING, 5/8”, 90 Deg.11 22364 1 FITTING, 1/2” NPT, Tee12 22365 2 FITTING, Hydraulic, Straight Swivel13 50848-12 1 HOSE, Hydraulic, 12”14 50860-16 1 HOSE, Hydraulic, 16”15 22106 2 FITTING, 1/4” NPT, Straight16 22052 2 FITTING, Hydraulic, O-Ring, 90 Deg. Swivel17 50860-24 1 HOSE, Hydraulic, 24”18 21392 2 HOSE CLAMP, #619 50848-3 1 HOSE, Hydraulic, 3”20 22571 2 HYDRAULIC PUMP, 10CC, w/ FAN21 23431 2 HYDRAULIC PUMP, 12CC, w/ FAN (Liquid Cooled Model) (not shown)22 22633 4 FITTING, Hydraulic, O-Ring Adapter23 22887 4 HYDRAULIC HOSE ASSEMBLY24 22634 4 FITTING, Hydraulic, O-Ring Adapter25 22660L 1 HYDRAULIC WHEEL MOTOR-LEFT, Complete (includes Ref No. 26 & 27)26 22042-2 2 KEY27 22042-3 2 NUT & COTTER PIN28 22660R 1 HYDRAULIC WHEEL MOTOR-RIGHT, Complete (includes Ref No. 26 & 27)29 50837-12 2 PROTECTIVE COIL, 12”



Reservoir Mount & Battery Group


1

2

89

63 4

5

47

10

11

See Hydraulic Group

33TP 400-7171-01-3Z-F



Reservoir Mount & Battery Group

Footnotes:

1 46397 1 MOUNT, Reservoir2 22649 3 BODY CLIP, 3/8-163 25011-6 4 CAPSCREW, Hex Head, 5/16-18 x 3/44 25155 6 WASHER, 5/165 25127 6 NUT, Hex Serrated Flange, 5/16-186 21379 1 GROMMET, 7/87 25011-8 2 CAPSCREW, Hex Head, 5/16-18 x 18 46447 1 RETAINER, Battery9 25510 1 FOAM GRIP

10 23183 1 GROMMET, 3”11 * 1 BATTERY (12V, 340 CCA Lawn & Garden)



Parking Brake Group-Upper


1

2

3

4

5

6

7

89

8

3

7

10 11

10

12

1314

15

16

17

18

35TP 400-7171-01-3Z-F



Parking Brake Group-Upper


1 1722302 1 GRIP2 45619 1 BRAKE HANDLE3 25095 2 NUT, Hex Nylon Lock, 1/4-204 25011-8 2 CAPSCREW, Hex Head, 5/16-18 x 15 25127 2 NUT, Hex Serrated Flange, 5/16-186 45616 1 BRAKE HANDLE MOUNT7 25010-14 2 CAPSCREW, Hex Head, 1/4-20 x 1-3/48 25128 6 NUT, Hex Serrated Flange, 3/8-169 25013-6 4 CAPSCREW, Hex Head, 3/8-16 x 3/4

10 21098 2 BEARING, Flange11 45610 1 BRAKE HANDLE SHAFT12 45618 1 BRAKE LINKAGE PIVOT13 25010-6 2 CAPSCREW, Hex Head, 1/4-20 x 3/414 25154 2 WASHER, 1/415 25058-14 1 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 TFL16 45621 1 SWITCH MOUNT BRACKET17 25126 2 NUT, Hex Serrated Flange, 1/4-2018 * * SWITCH (see electrical schematic)



Parking Brake Group-Lower


12

32 4

25

9

67

8

See Parking BrakeGroup - Upper

RH Brake Cable BracketNot Shown.

10

11

13

14

15

1617

18

19

20

21

22

2312

NOTE: LH side shown. Unless otherwisenoted, components are identical for theRH side.

37TP 400-7171-01-3Z-F



Parking Brake Group-Lower

Footnotes:

1 25013-18 2 CAPSCREW, Hex Head, 3/8-16 x 2-1/42 25156 6 WASHER, 3/83 47125 2 SPACER, .39 x 1.00 x .884 41930 2 SPACER, .38 x .50 x .275 25096 2 NUT, Hex Nylon Lock, 3/8-166 25045 2 NUT, Hex Nylon Lock, 5/16-247 25155 2 WASHER, 5/168 22361 2 SPRING, Compression9 45633 2 LINK, Brake Lock

10 23324 2 CABLE, Brake11 61405 1 BRACKET, Brake Cable -LH12 61404 1 BRACKET, Brake Cable -RH (not shown)13 23320 2 SPRING, Compression14 25164 2 WASHER, Fender, 5/1615 25033 6 NUT, Hex, 5/16-2416 25203-10 2 COTTER PIN17 23323 2 CLEVIS, Steel, 5/16-2418 25213-8 2 CLEVIS PIN, 5/16 x 119 25128 4 NUT, Hex Serrated Flange, 3/8-1620 2849391 2 BRAKE CALIPER MOUNT21 23299 2 BRAKE CALIPER22 25400 4 SHOULDER BOLT, 1/2 x 2-1/223 23300 2 BRAKE HUB



Rear Suspension Group

1

2

3

4

5

6

7

8

9 10

11

12

20

19

18 13

1615

1417

10

3

RH Spring SaddleNot Shown.

RH Dampener MountNot Shown.

See Parking Brake Group - Lower

See Parking Brake Group - Lower

NOTE: LH side shown. Unlessotherwise noted, componentsare identical for the RH side.


39TP 400-7171-01-3Z-F



Rear Suspension Group

Footnotes:

1 25298 2 SET SCREW, Square Hd, 1/2-13 x 32 25301 2 NUT, Hex Jam, 1/2-133 25056 10 NUT, Hex Nylon Lock, 1/2-134 25013-16 4 CAPSCREW, Hex Head, 3/8-16 x 25 25096 4 NUT, Hex Nylon Lock, 3/8-166 22912 2 DAMPENER7 45904 2 SPRING COMPRESSION PLATE8 45898 2 SPRING RETAINER9 61182 2 SPRING, Compression

10 25017-52 4 CAPSCREW, Hex Head, 1/2-13 x 6-1/211 45601 1 SPRING SADDLE-LH12 45602 1 SPRING SADDLE-RH (not shown)13 61396 1 DAMPENER MOUNT - LH14 61397 1 DAMPENER MOUNT - RH (not shown)15 25018-24 8 CAPSCREW, Hex Head, 1/2-20 x 316 45588 2 WHEEL MOTOR MOUNT17 25332 2 NUT, Hex Side Lock, 1/2-1318 25098 8 NUT, Hex Nylon Lock, 1/2-2019 61178 4 CAST A-ARM20 25294 8 CAPSCREW, Allen Head, 1/2-13 x 3



Deck Lift Group


A

B

A

B

1 23

4

5

6

78

9

10 1112

14

15

16

13

17

1819

2021

22

2324

25 2627

28 27

29

30

3132

33

3537 38

37

39

40

42 41

3337

38

2625

31

43

4445

4647

4810

10

49

3738

28

34

36

RH Lift FrameNot Shown.

RH Deck Lift LinkNot Shown.

RH Deck Lift PivotNot Shown.

41TP 400-7171-01-3Z-F



Deck Lift Group

Footnotes:

1 61232 1 DECK LIFT LOCK2 25158 2 WASHER, 1/23 25210 1 HAIRPIN CLIP4 45058 1 DECK LIFT PEDAL5 22044 1 PIN, Clevis, 1/2 x 2-1/26 25010-6 1 CAPSCREW, Hex Head, 1/4-20 x 3/47 20639 1 SPRING, Extension8 25126 2 NUT, Hex Serrated Flange, 1/4-209 23241 1 COLLAR, Split, 1/2

10 25096 10 NUT, Hex Nylon Lock, 3/8-1611 22097 1 CAP12 44987 1 DECK LIFT PIVOT ARM13 61307 1 DECK HEIGHT PLATE14 44992 4 SPACER, .38 x .50 x 1.5615 25013-22 4 CAPSCREW, Hex Head, 3/8-16 x 2-3/416 23082 1 HITCH PIN, 1/2 x 3-1/217 44993 1 LIFT PIVOT BOLT18 25013-10 4 CAPSCREW, Hex Head, 3/8-16 x 1-1/419 25018-24 2 CAPSCREW, Hex Head, 1/2-20 x 320 44994 2 DECK LIFT LINK21 25098 2 NUT, Hex Nylon Lock, 1/2-2022 25282 1 NUT, Hex Jam, Nylon Lock, 5/8-1123 25128 4 NUT, Hex Serrated Flange, 3/8-1624 25058-14 2 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 TFL25 25516 4 PIN, Roll, 3/16 x 1-1/226 21253 4 SHIM WASHER27 23343 4 BUSHING, Flange28 20095 6 GREASE FITTING29 61319 1 LIFT FRAME ASSEMBLY - LH, Complete (includes Ref No. 27)30 61318 1 LIFT FRAME ASSEMBLY - RH, Complete (includes Ref No. 27) (not shown)31 25040 8 NUT, Hex, 5/8-1132 47446 2 SPRING ROD PIVOT33 45449 2 DECK LIFT PIVOT - LH34 45450 2 DECK LIFT PIVOT - RH (not shown)35 47522 1 DECK LIFT LINK - LH36 47523 1 DECK LIFT LINK - RH (not shown)37 25281 10 WASHER, 5/838 22366 4 PIN, Spring, 3/16 x 1-1/439 25316 2 PIN, Roll, 3/16 x 3/440 61304 2 DECK ADJUSTMENT ROD



Deck Lift Group - Con’t.


A

B

A

B

1 23

4

5

6

78

9

10 1112

14

15

16

13

17

1819

2021

22

2324

25 2627

28 27

29

30

3132

33

3537 38

37

39

40

42 41

3337

38

2625

31

43

4445

4647

4810

10

49

3738

28

34

36

RH Lift FrameNot Shown.

RH Deck Lift LinkNot Shown.

RH Deck Lift PivotNot Shown.

43TP 400-7171-01-3Z-F



Deck Lift Group - Con’t.

Footnotes:

41 47761 2 DECK LIFT ROD42 23355 2 DECK LIFT SPRING43 45447 2 SPRING ROD PIVOT44 25013-16 2 CAPSCREW, Hex Head, 3/8-16 x 245 25156 2 WASHER, 3/846 61227 2 DECK PIVOT BUSHING47 61224 2 SPRING LINK48 25326 2 WASHER, .39 x 2.00 x .13549 61222 1 DECK LIFT SHAFT & MOUNT ASSEMBLY

1

2

4

3

5

6

7

8

9

10

11

12

Front Wheels & Tires

Rear Wheels & Tires



Wheels & Tires Group


45TP 400-7171-01-3Z-F



Wheels & Tires Group

Footnotes:

1 23136 2 WHEEL & TIRE ASSEMBLY, Front, 13 x 6.5 x 6, Complete (includes Ref 2-5)2 22577 2 TIRE, Front, 13 x 6.5 x 63 23136-1 2 WHEEL ASSEMBLY, Front, for 13 x 6.5 x 6 Tires, Complete (includes Ref 4 & 5)4 22631S-2 4 BEARING, Taper Roller (2 per tire)5 22631S-3 4 GREASE SEAL (2 per tire)6 47103 4 ADAPTER, Caster Wheel (2 per tire)7 25017-72 2 CAPSCREW, Hex Head, 1-2/13 x 98 25056 2 NUT, Hex Nylon Lock, 1-2/139 23365 2 WHEEL & TIRE ASSEMBLY, Rear, 24 x 12 x 12, Complete (Includes Ref 10 & 11)

10 23240-1 2 TIRE, Rear, 24 x 12 x 1211 23364 2 WHEEL ASSEMBLY, Rear, 12 x 8.512 22215 10 WHEEL LUG, 1/2 x 1-5/8



Ignition Grounding Circuit/Operator Presence - Kawasaki 25HP

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

OR

ENGI

NE M

AGNE

TO

ALTE

RNAT

OR

FUEL

SOL

ENOI

D

BATT

ERY

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

STAR

TER

SOLE

NOID

2080

1

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER20

060

PTO

CLUT

CH23

232

20A

FUSE

2160

3

ENGI

NE H

ARNE

SS

WHI

TE

YELL

OW

RED

RED REDVI

OLET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S

NEGATIVE BATTERY CABLE21406

POSI

TIVE

BAT

TERY

CAB

LE47

136

STARTER CABLE44471

GROUND CABLE44014

NO NC NO

IS30

00Z

KAW

ASAK

I WIR

E HA

RNES

S49

239

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE

ORAN

GE/W

HITE

ORANGE/GREEN ORANGE/WHITE

ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

BLUE

ORAN

GE

ORANGE

47TP 400-7171-01-3Z-F


Charging Circuit - Kawasaki 25HP

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

OR

ENGI

NE M

AGNE

TO

ALTE

RNAT

OR

FUEL

SOL

ENOI

D

BATT

ERY

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

STAR

TER

SOLE

NOID

2080

1

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER20

060

PTO

CLUT

CH23

232

20A

FUSE

2160

3

ENGI

NE H

ARNE

SS

WHI

TE

YELL

OW

RED

RED REDVI

OLET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S


POSI

TIVE

BAT

TERY

CAB

LE47

136

STARTER CABLE44471

GROUND CABLE44014

NO NC NO

IS30

00Z

KAW

ASAK

I WIR

E HA

RNES

S49

239

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE

ORAN

GE/W

HITE


ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

BLUE

ORAN

GE

ORANGE



Cranking Circuit - Kawasaki 25HP

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

OR

ENGI

NE M

AGNE

TO

ALTE

RNAT

OR

FUEL

SOL

ENOI

D

BATT

ERY

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

STAR

TER

SOLE

NOID

2080

1

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER20

060

PTO

CLUT

CH23

232

20A

FUSE

2160

3

ENGI

NE H

ARNE

SS

WHI

TE

YELL

OW

RED

RED REDVI

OLET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S


POSI

TIVE

BAT

TERY

CAB

LE47

136

STARTER CABLE44471

GROUND CABLE44014

NO NC NO

IS30

00Z

KAW

ASAK

I WIR

E HA

RNES

S49

239

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE

ORAN

GE/W

HITE


ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

BLUE

ORAN

GE

ORANGE

49TP 400-7171-01-3Z-F


PTO Clutch Circuit - Kawasaki 25HP

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

OR

ENGI

NE M

AGNE

TO

ALTE

RNAT

OR

FUEL

SOL

ENOI

D

BATT

ERY

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

STAR

TER

SOLE

NOID

2080

1

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER20

060

PTO

CLUT

CH23

232

20A

FUSE

2160

3

ENGI

NE H

ARNE

SS

WHI

TE

YELL

OW

RED

RED REDVI

OLET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S


POSI

TIVE

BAT

TERY

CAB

LE47

136

STARTER CABLE44471

GROUND CABLE44014

NO NC NO

IS30

00Z

KAW

ASAK

I WIR

E HA

RNES

S49

239

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE

ORAN

GE/W

HITE


ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

BLUE

ORAN

GE

ORANGE



Ignition Grounding Circuit/Operator Presence - Kawasaki 26HP Liquid Cooled

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

ORBA

TTER

Y

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER23

244

PTO

CLUT

CH23

233

20A

FUSE

2160

3

WHI

TE

YELL

OW

RED

RED RED

VIOL

ET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S

NEGA

TIVE

BAT

TERY

CAB

LE21

406

POSI

TIVE

BAT

TERY

CAB

LE21

405

GROU

ND C

ABLE

4401

4

NO NC NO

IS30

00ZL

KAW

ASAK

I WIR

E HA

RNES

S61

583

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE


ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

VIOL

ET

ORAN

GE

ORANGE

ORANGEORANGE

TIM

E DE

LAY

MOD

ULE

2331

0

12

34

5

BLUE

BLAC

K

TEM

PERA

TURE

GAUG

E23

393

GROU

NDPO

STEN

GINE

BLOC

K

G

SI

31 2

64 5

64 5

31 2

BLAC

K

ORANGE

TEM

PERA

TURE

SEN

DER

2339

4

WHI

TE/R

EDW

HITE

/RED

YELL

OW

YELL

OW/W

HITE

BLAC

K

RED

EN

GIN

E H

AR

NE

SS

IGN

ITIO

N C

OIL

FU

EL

SO

LE

NO

ID

IGN

ITIO

N C

OIL

VO

LTA

GE

RE

GU

LA

TOR

1

R/C

5 4 3

2

TIM

E DE

LAY

MOD

ULE

SCHE

MAT

IC

51TP 400-7171-01-3Z-F


Charging Circuit - Kawasaki 26HP Liquid Cooled

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

ORBA

TTER

Y

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER23

244

PTO

CLUT

CH23

233

20A

FUSE

2160

3

WHI

TE

YELL

OW

RED

RED RED

VIOL

ET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S

NEGA

TIVE

BAT

TERY

CAB

LE21

406

POSI

TIVE

BAT

TERY

CAB

LE21

405

GROU

ND C

ABLE

4401

4

NO NC NO

IS30

00ZL

KAW

ASAK

I WIR

E HA

RNES

S61

583

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE


ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

VIOL

ET

ORAN

GE

ORANGE

ORANGEORANGE

TIM

E DE

LAY

MOD

ULE

2331

0

12

34

5

BLUE

BLAC

K

TEM

PERA

TURE

GAUG

E23

393

GROU

NDPO

STEN

GINE

BLOC

K

G

SI

31 2

64 5

64 5

31 2

BLAC

K

ORANGE

TEM

PERA

TURE

SEN

DER

2339

4

WHI

TE/R

EDW

HITE

/RED

YELL

OW

YELL

OW/W

HITE

BLAC

K

RED

EN

GIN

E H

AR

NE

SS

IGN

ITIO

N C

OIL

FU

EL

SO

LE

NO

ID

IGN

ITIO

N C

OIL

VO

LTA

GE

RE

GU

LA

TOR

1

R/C

5 4 3

2

TIM

E DE

LAY

MOD

ULE

SCHE

MAT

IC



Cranking Circuit - Kawasaki 26HP Liquid Cooled

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

ORBA

TTER

Y

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER23

244

PTO

CLUT

CH23

233

20A

FUSE

2160

3

WHI

TE

YELL

OW

RED

RED RED

VIOL

ET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S

NEGA

TIVE

BAT

TERY

CAB

LE21

406

POSI

TIVE

BAT

TERY

CAB

LE21

405

GROU

ND C

ABLE

4401

4

NO NC NO

IS30

00ZL

KAW

ASAK

I WIR

E HA

RNES

S61

583

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE


ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

VIOL

ET

ORAN

GE

ORANGE

ORANGEORANGE

TIM

E DE

LAY

MOD

ULE

2331

0

12

34

5

BLUE

BLAC

K

TEM

PERA

TURE

GAUG

E23

393

GROU

NDPO

STEN

GINE

BLOC

K

G

SI

31 2

64 5

64 5

31 2

BLAC

K

ORANGE

TEM

PERA

TURE

SEN

DER

2339

4

WHI

TE/R

EDW

HITE

/RED

YELL

OW

YELL

OW/W

HITE

BLAC

K

RED

EN

GIN

E H

AR

NE

SS

IGN

ITIO

N C

OIL

FU

EL

SO

LE

NO

ID

IGN

ITIO

N C

OIL

VO

LTA

GE

RE

GU

LA

TOR

1

R/C

5 4 3

2

TIM

E DE

LAY

MOD

ULE

SCHE

MAT

IC

53TP 400-7171-01-3Z-F


PTO Clutch Circuit - Kawasaki 26HP Liquid Cooled

RH N

EUTR

ALSW

ITCH

2145

1

STAR

TER

MOT

ORBA

TTER

Y

PTO

SWIT

CH22

180

M

LG

B

S

IGNI

TION

SWIT

CH20

927

A

PARK

ING

BRAK

ESW

ITCH

2218

2

SEAT

SWIT

CH22

094

HOUR

MET

ER23

244

PTO

CLUT

CH23

233

20A

FUSE

2160

3

WHI

TE

YELL

OW

RED

RED RED

VIOL

ET

VIOLET

VIOL

ET

IGNI

TION

SW

ITCH

POSI

TION

CIRC

UIT

MAK

E1.

OFF

G &

M &

A2.

RUN

B &

L &

A3.

STA

RTB

& L

& S

NEGA

TIVE

BAT

TERY

CAB

LE21

406

POSI

TIVE

BAT

TERY

CAB

LE21

405

GROU

ND C

ABLE

4401

4

NO NC NO

IS30

00ZL

KAW

ASAK

I WIR

E HA

RNES

S61

583

COM

NONC

8586

30

87A

87

RELA

Y21

766

NC NC

LH N

EUTR

ALSW

ITCH

2145

1

NO

8586

30

87A

87

RELA

Y21

766

AUXI

LARY

CONN

ECTO

R

BLACK

GREEN

20A

FUSE

2160

3

20A

FUSE

2160

3

BLUE

BLUE

ORAN

GE

ORANGE

BLAC

K

ORAN

GE

ORAN

GE/W

HITE


ORAN

GEORANGE/GREEN

YELLOW

YELL

OW

YELLOW

ORANGE

BROW

N

WHI

TE

WHITE

BLACK

BLACK

WHITE

BROW

N

GRAY

GRAY

BLUE

BLAC

KBL

ACK

BLACK

BLACK

BLUE

VIOL

ET

ORAN

GE

ORANGE

ORANGEORANGE

TIM

E DE

LAY

MOD

ULE

2331

0

12

34

5

BLUE

BLAC

K

TEM

PERA

TURE

GAUG

E23

393

GROU

NDPO

STEN

GINE

BLOC

K

G

SI

31 2

64 5

64 5

31 2

BLAC

K

ORANGE

TEM

PERA

TURE

SEN

DER

2339

4

WHI

TE/R

EDW

HITE

/RED

YELL

OW

YELL

OW/W

HITE

BLAC

K

RED

EN

GIN

E H

AR

NE

SS

IGN

ITIO

N C

OIL

FU

EL

SO

LE

NO

ID

IGN

ITIO

N C

OIL

VO

LTA

GE

RE

GU

LA

TOR

1

R/C

5 4 3

2

TIM

E DE

LAY

MOD

ULE

SCHE

MAT

IC



Ignition Grounding Circuit/Operator Presence - Kohler

LH

NE

UT

RA

LS

WIT

CH

2209

5S

TAR

TE

R

MO

TOR

PTO

SW

ITC

H22

180

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

RH

NE

UT

RA

LS

WIT

CH

2209

5

SE

AT

SW

ITC

H22

094

HO

UR

ME

TE

R20

060

PTO

CL

UT

CH

2289

1

20A

FU

SE

2160

3

20A

FU

SE

2160

3

20A

FU

SE

2160

3

WH

ITE

WHITE/GREEN

WH

ITE

WHITE/GREEN

WHITE/RED

WH

ITE

/RE

DW

HIT

E/R

ED

WH

ITE

WH

ITE

WHITE

WHITE

WH

ITE

WH

ITE

WHITE/RED

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

W

YELLOW

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

WY

ELL

OW

GR

AY

GR

AY

BLU

E

BLUE BLACK BLACK

BLA

CK

GR

EE

N

GR

EE

N

GR

EE

N

GREEN

GREEN

GR

EE

N

RE

D

WH

ITE

VIOLET

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PO

SIT

IVE

BA

TT

ER

Y C

AB

LE

2140

5

NC NO

NC NO

NC NO

NC NO

NC NC

IS30

00Z

KO

HL

ER

WIR

E H

AR

NE

SS

4844

4

1

32

54

EN

GIN

E M

AG

NE

TOW

HIT

E

RE

D

RE

D

FU

EL

SO

LE

NO

ID

VO

LTA

GE

RE

GU

LA

TOR

STA

RT

ER

SPA

RK

AD

VAN

CE

MO

DU

LE

(S.A

.M.)

RE

D

RE

D

VIO

LET

BLU

E

27H

P K

OH

LE

R E

NG

INE

HA

RN

ES

S

AE

DC

BF

TIM

E D

EL

AY

CIR

CU

IT B

OA

RD

4520

7

GR

EE

N

AE

DC

BF

1

23

45

YE

LLO

W

VIOLET

VIOLET

WHITE

WH

ITE

WHITE

OR

AN

GE

ORANGE

ORANGE

ORANGEORANGE

OR

AN

GE

WH

ITE

BA

TT

ER

Y

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

OU

ND

CA

BL

E44

014

EN

GIN

EB

LO

CK

RE

D

CO

MN

ON

C

8586

30

87A

87

RE

LA

Y21

766

YE

LLO

W

GREEN

RED

RED

RE

D

YE

LLO

W

55TP 400-7171-01-3Z-F


Charging Circuit - Kohler

LH

NE

UT

RA

LS

WIT

CH

2209

5S

TAR

TE

R

MO

TOR

PTO

SW

ITC

H22

180

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

RH

NE

UT

RA

LS

WIT

CH

2209

5

SE

AT

SW

ITC

H22

094

HO

UR

ME

TE

R20

060

PTO

CL

UT

CH

2289

1

20A

FU

SE

2160

3

20A

FU

SE

2160

3

20A

FU

SE

2160

3

WH

ITE

WHITE/GREEN

WH

ITE

WHITE/GREEN

WHITE/RED

WH

ITE

/RE

DW

HIT

E/R

ED

WH

ITE

WH

ITE

WHITE

WHITE

WH

ITE

WH

ITE

WHITE/RED

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

W

YELLOW

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

WY

ELL

OW

GR

AY

GR

AY

BLU

E

BLUE BLACK BLACK

BLA

CK

GR

EE

N

GR

EE

N

GR

EE

N

GREEN

GREEN

GR

EE

N

RE

D

WH

ITE

VIOLET

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PO

SIT

IVE

BA

TT

ER

Y C

AB

LE

2140

5

NC NO

NC NO

NC NO

NC NO

NC NC

IS30

00Z

KO

HL

ER

WIR

E H

AR

NE

SS

4844

4

1

32

54

EN

GIN

E M

AG

NE

TOW

HIT

E

RE

D

RE

D

FU

EL

SO

LE

NO

ID

VO

LTA

GE

RE

GU

LA

TOR

STA

RT

ER

SPA

RK

AD

VAN

CE

MO

DU

LE

(S.A

.M.)

RE

D

RE

D

VIO

LET

BLU

E

27H

P K

OH

LE

R E

NG

INE

HA

RN

ES

S

AE

DC

BF

TIM

E D

EL

AY

CIR

CU

IT B

OA

RD

4520

7

GR

EE

N

AE

DC

BF

1

23

45

YE

LLO

W

VIOLET

VIOLET

WHITEW

HIT

E

WHITE

OR

AN

GE

ORANGE

ORANGE

ORANGEORANGE

OR

AN

GE

WH

ITE

BA

TT

ER

Y

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

OU

ND

CA

BL

E44

014

EN

GIN

EB

LO

CK

RE

D

CO

MN

ON

C

8586

30

87A

87

RE

LA

Y21

766

YE

LLO

W

GREEN

RED

RED

RE

D

YE

LLO

W



Cranking Circuit - Kohler

LH

NE

UT

RA

LS

WIT

CH

2209

5S

TAR

TE

R

MO

TOR

PTO

SW

ITC

H22

180

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

RH

NE

UT

RA

LS

WIT

CH

2209

5

SE

AT

SW

ITC

H22

094

HO

UR

ME

TE

R20

060

PTO

CL

UT

CH

2289

1

20A

FU

SE

2160

3

20A

FU

SE

2160

3

20A

FU

SE

2160

3

WH

ITE

WHITE/GREEN

WH

ITE

WHITE/GREEN

WHITE/RED

WH

ITE

/RE

DW

HIT

E/R

ED

WH

ITE

WH

ITE

WHITE

WHITE

WH

ITE

WH

ITE

WHITE/RED

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

W

YELLOW

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

WY

ELL

OW

GR

AY

GR

AY

BLU

E

BLUE BLACK BLACK

BLA

CK

GR

EE

N

GR

EE

N

GR

EE

N

GREEN

GREEN

GR

EE

N

RE

D

WH

ITE

VIOLET

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PO

SIT

IVE

BA

TT

ER

Y C

AB

LE

2140

5

NC NO

NC NO

NC NO

NC NO

NC NC

IS30

00Z

KO

HL

ER

WIR

E H

AR

NE

SS

4844

4

1

32

54

EN

GIN

E M

AG

NE

TOW

HIT

E

RE

D

RE

D

FU

EL

SO

LE

NO

ID

VO

LTA

GE

RE

GU

LA

TOR

STA

RT

ER

SPA

RK

AD

VAN

CE

MO

DU

LE

(S.A

.M.)

RE

D

RE

D

VIO

LET

BLU

E

27H

P K

OH

LE

R E

NG

INE

HA

RN

ES

S

AE

DC

BF

TIM

E D

EL

AY

CIR

CU

IT B

OA

RD

4520

7

GR

EE

N

AE

DC

BF

1

23

45

YE

LLO

W

VIOLET

VIOLET

WHITE

WH

ITE

WHITE

OR

AN

GE

ORANGE

ORANGE

ORANGEORANGE

OR

AN

GE

WH

ITE

BA

TT

ER

Y

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

OU

ND

CA

BL

E44

014

EN

GIN

EB

LO

CK

RE

D

CO

MN

ON

C

8586

30

87A

87

RE

LA

Y21

766

YE

LLO

W

GREEN

RED

RED

RE

D

YE

LLO

W

57TP 400-7171-01-3Z-F


PTO Clutch Circuit - Kohler

LH

NE

UT

RA

LS

WIT

CH

2209

5S

TAR

TE

R

MO

TOR

PTO

SW

ITC

H22

180

M

LG

B

S

IGN

ITIO

NS

WIT

CH

2092

7A

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

PAR

KIN

G B

RA

KE

SW

ITC

H22

182

RH

NE

UT

RA

LS

WIT

CH

2209

5

SE

AT

SW

ITC

H22

094

HO

UR

ME

TE

R20

060

PTO

CL

UT

CH

2289

1

20A

FU

SE

2160

3

20A

FU

SE

2160

3

20A

FU

SE

2160

3

WH

ITE

WHITE/GREEN

WH

ITE

WHITE/GREEN

WHITE/RED

WH

ITE

/RE

DW

HIT

E/R

ED

WH

ITE

WH

ITE

WHITE

WHITE

WH

ITE

WH

ITE

WHITE/RED

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

W

YELLOW

YE

LLO

W

YELLOW

YE

LLO

W

YE

LLO

WY

ELL

OW

GR

AY

GR

AY

BLU

E

BLUE BLACK BLACK

BLA

CK

GR

EE

N

GR

EE

N

GR

EE

N

GREEN

GREEN

GR

EE

N

RE

D

WH

ITE

VIOLET

IGN

ITIO

N S

WIT

CH

PO

SIT

ION

CIR

CU

IT M

AK

E1.

OF

FG

& M

& A

2. R

UN

B &

L &

A3.

STA

RT

B &

L &

S

PO

SIT

IVE

BA

TT

ER

Y C

AB

LE

2140

5

NC NO

NC NO

NC NO

NC NO

NC NC

IS30

00Z

KO

HL

ER

WIR

E H

AR

NE

SS

4844

4

1

32

54

EN

GIN

E M

AG

NE

TOW

HIT

E

RE

D

RE

D

FU

EL

SO

LE

NO

ID

VO

LTA

GE

RE

GU

LA

TOR

STA

RT

ER

SPA

RK

AD

VAN

CE

MO

DU

LE

(S.A

.M.)

RE

D

RE

D

VIO

LET

BLU

E

27H

P K

OH

LE

R E

NG

INE

HA

RN

ES

S

AE

DC

BF

TIM

E D

EL

AY

CIR

CU

IT B

OA

RD

4520

7

GR

EE

N

AE

DC

BF

1

23

45

YE

LLO

W

VIOLET

VIOLET

WHITEW

HIT

E

WHITE

OR

AN

GE

ORANGE

ORANGE

ORANGEORANGE

OR

AN

GE

WH

ITE

BA

TT

ER

Y

NE

GA

TIV

E B

AT

TE

RY

CA

BL

E21

406

GR

OU

ND

CA

BL

E44

014

EN

GIN

EB

LO

CK

RE

D

CO

MN

ON

C

8586

30

87A

87

RE

LA

Y21

766

YE

LLO

W

GREEN

RED

RED

RE

D

YE

LLO

W

1

3

4

5

6

7

8

9

12

13

15

16

17

18

1 , 2

11

3

4

6

7

78

9

11

15

15

17

18

14

2

10



Replacement Decals


59TP 400-7171-01-3Z-F



Replacement Decals

Footnotes:

1 49199 1 DECAL, Control Panel2 61500 1 DECAL, Control Panel (Liquid Cooled Model)3 61105 1 DECAL, Main w/ Fuel4 49658 1 DECAL, Danger5 22143 2 DECAL, Danger Rotating6 20337 1 DECAL, Warning7 61245 2 DECAL, Pinch Point8 1704277 1 DECAL, Danger (Chute In Place)9 1704276 1 DECAL, Danger (Hand Under Deck)

10 46481 1 DECAL, Caution Fan11 22063 1 DECAL, Lift Plate12 45562 1 DECAL, Hydro Release Valve13 45923 1 DECAL, Oil Reservoir14 45911 1 DECAL, Max. Oil Level15 21036 2 DECAL, Grease Daily16 46503 1 DECAL, Fuse Location17 22555 1 DECAL, IS Independent Suspension18 22813 1 DECAL, 61”

60 TP 400-7171-01-3Z-F


61” Mower Deck - Housing, Covers, Spindles & Blades



© Copyright 2004 Ferris Industries. All Rights Reserved.

Torque Capscrewsto 70 Ft. Lbs.

(95 Nm)

1

4

23

75 6

8

7

9 10

11

12

13

1415

16

9

17

18

19

20

21

61TP 400-7171-01-3Z-F



61” Mower Deck - Housing, Covers, Spindles & Blades

Footnotes:* - See Spindle Service Parts for replacement components

1 61288 1 61” RUBBER CHUTE ASSEMBLY, Complete (includes Ref No. 2 - 6)2 25394 3 NUT, Hex Nylock Flange, 3/8-163 61293 1 CHUTE FRAME4 61219 1 RUBBER CHUTE5 61290 1 CHUTE SUPPORT6 25013-10 3 CAPSCREW, Hex Head, 3/8-16 x 1-1/47 25045 2 NUT, Hex Nylon Lock, 5/16-248 61300 1 CHUTE MOUNT ROD9 25392 13 NUT, Hex Nylock Flange, 5/16-18

10 25011-8 1 CAPSCREW, Hex Head, 5/16-18 x 111 61450 1 SPINDLE COVER - RH12 61451 1 SPINDLE COVER - LH13 61333 1 61” MOWER HOUSING14 22308 6 BODY CLIP, 5/16-1815 25155 6 WASHER, 5/1616 25011-6 6 CAPSCREW, Hex Head, 5/16-18 x 3/417 61095 3 * SPINDLE ASSEMBLY, Complete18 23156 12 CAPSCREW, Hex Flange Head, 5/16-18 x 1-1/419 20842 3 MOWER BLADE, 21”20 25159 3 WASHER, USS, 5/821 25320-14 3 CAPSCREW, Hex Head, 5/8-11 x 1-3/4

Torque Capscrewsto 70 Ft. Lbs.

(95 Nm)

1

4

23

75 6

8

7

9 10

11

12

13

1415

16

18

19

20

21

22

17



61” Mower Deck - Housing, Covers, Spindles & Blades - Liquid Cooled Model


63TP 400-7171-01-3Z-F



61” Mower Deck - Housing, Covers, Spindles & Blades - Liquid Cooled Model

Footnotes:* - See Spindle Service Parts for replacement components

1 61288 1 61” RUBBER CHUTE ASSEMBLY, Complete (includes Ref No. 2 - 6)2 25394 3 NUT, Hex Nylock Flange, 3/8-163 61293 1 CHUTE FRAME4 61219 1 RUBBER CHUTE5 61290 1 CHUTE SUPPORT6 25013-10 3 CAPSCREW, Hex Head, 3/8-16 x 1-1/47 25045 2 NUT, Hex Nylon Lock, 5/16-248 61300 1 CHUTE MOUNT ROD9 25392 1 NUT, Hex Nylock Flange, 5/16-18

10 25011-8 1 CAPSCREW, Hex Head, 5/16-18 x 111 61450 1 SPINDLE COVER - RH12 61451 1 SPINDLE COVER - LH13 61057 1 61” MOWER HOUSING14 22308 6 BODY CLIP, 5/16-1815 25155 6 WASHER, 5/1616 25011-6 6 CAPSCREW, Hex Head, 5/16-18 x 3/417 25394 18 NUT, Hex Nylock Flange, 3/8-1618 49438 3 * HERCULES™ SPINDLE ASSEMBLY, Complete19 25390-10 18 CAPSCREW, Hex Flange Head, 3/8-16 x 1-1/420 20842 3 MOWER BLADE, 21”21 25159 3 WASHER, USS, 5/822 25320-14 3 CAPSCREW, Hex Head, 5/8-11 x 1-3/4

1

11

A

A

Torque Nuts (3)to 85-90 Ft Lbs.(115-122 Nm)

2

3

4

5

6

7

5

8

9

10

12

13 14

15

16

15

17

18

11

19

20

15

21

22

23

24

3

9

7

7



61” Mower Deck - Pulleys, Belt & Idler Arm


65TP 400-7171-00-3Z-F



61” Mower Deck - Pulleys, Belt & Idler Arm

Footnotes:

1 22061 1 BELT, 61” Deck2 25017-36 1 CAPSCREW, Hex Head, 1/2-13 x 4-1/23 25150 2 WASHER, USS, 1/24 45022 1 IDLER ARM PIVOT SHAFT5 21541 2 BUSHING, Flange6 61305 1 IDLER ARM7 25056 5 NUT, Hex Nylon Lock, 1/2-138 25281 1 WASHER, 5/89 21976 4 PULLEY, Idler

10 25158 4 WASHER, 1/211 25017-24 3 CAPSCREW, Hex Head, 1/2-13 x 312 20095 1 GREASE FITTING13 61226 1 MOUNT, Idler Spring14 25046 1 NUT, Hex Top Lock, 3/8-1615 45023 3 SPACER, .52 x 1.00 x .4416 23340 1 SPRING, Extension, Swivel End17 25034 1 Nut, Hex, 3/8-1618 25013-10 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/419 25017-28 1 CAPSCREW, Hex Head, 1/2-13 x 3-1/220 46434 3 IDLER PULLEY MOUNT21 46466 3 SPINDLE PULLEY22 50407-5 3 KEY, 1/4 x 1-1/423 25406 3 WASHER, Belleville, 3/4 (included with Spindle Assembly P/N 61095)24 25405 3 NUT, Hex, 3/4-16 (included with Spindle Assembly P/N 61095)

1

11

A

A

2

3

4

5

6

7

5

8

9

10

12

13 14

15

16

15

17

18

11

19

20

15

21

22

23

24

3

9

7

7



61” Mower Deck - Pulleys, Belt & Idler Arm - Liquid Cooled Model


67TP 400-7171-01-3Z-F



61” Mower Deck - Pulleys, Belt & Idler Arm - Liquid Cooled Model

Footnotes:

1 22061 1 BELT, 61” Deck2 25017-36 1 CAPSCREW, Hex Head, 1/2-13 x 4-1/23 25150 2 WASHER, USS, 1/24 45022 1 IDLER ARM PIVOT SHAFT5 21541 2 BUSHING, Flange6 61305 1 IDLER ARM7 25056 5 NUT, Hex Nylon Lock, 1/2-138 25281 1 WASHER, 5/89 21976 4 PULLEY, Idler

10 25158 4 WASHER, 1/211 25017-24 3 CAPSCREW, Hex Head, 1/2-13 x 312 20095 1 GREASE FITTING13 61226 1 MOUNT, Idler Spring14 25046 1 NUT, Hex Top Lock, 3/8-1615 45023 3 SPACER, .52 x 1.00 x .4416 23340 1 SPRING, Extension, Swivel End17 25034 1 Nut, Hex, 3/8-1618 25013-10 1 CAPSCREW, Hex Head, 3/8-16 x 1-1/419 25017-28 1 CAPSCREW, Hex Head, 1/2-13 x 3-1/220 46434 3 IDLER PULLEY MOUNT21 20815 3 SPINDLE PULLEY22 50407-5 3 KEY, 1/4 x 1-1/423 20819 3 BUSHING, Taper Hub24 25010-8 3 CAPSCREW, Hex Head, 1/4-20 x 1



61” Mower Deck - Rollers & Casters


1

2

3 45

6

7

10

11

7

6

11

12

13

14

15

17

18

3

8

9

16

69TP 400-7171-01-3Z-F



61” Mower Deck - Rollers & Casters

Footnotes:

1 20785 1 ROLLER, Nose2 41655 1 ROLLER PIN3 25128 5 NUT, Hex Serrated Flange, 3/8-164 25013-8 1 CAPSCREW, Hex Head, 3/8-16 x 15 20655 2 LYNCH PIN6 41476 6 SPACER, 1.02 x 1.56 x .507 21541 4 BUSHING, Flange8 47501 1 CASTER MOUNT ARM-LH9 47502 1 CASTER MOUNT ARM-RH

10 20095 2 GREASE FITTING11 25013-6 4 CAPSCREW, Hex Head, 3/8-16 x 3/412 22098 2 CAP, Plastic13 45034 2 CASTER ROLLER PIN14 45188 2 CASTER YOKE15 22060 2 ROLLER, Caster16 25011-6 2 CAPSCREW, Hex Head, 5/16-18 x 3/417 25127 2 NUT, Hex Serrated Flange, 5/16-1818 25292 2 WASHER, GD 9, 5/16



Spindle Service Parts


1 2

3

4

5

6

7

8

9

10

6

5

71TP 400-7171-01-3Z-F



Spindle Service Parts

Footnotes:

1 61095 3 SPINDLE ASSEMBLY, Complete (includes Ref No. 2 - 10)2 23329 3 GREASE FITTING3 25405 3 NUT, Hex, 3/4-164 25406 3 WASHER, Belleville, 3/45 49793 6 TRASH SHIELD6 23330 6 BEARING7 23296 3 RELIEF VALVE8 61097 3 SPINDLE HOUSING9 61099 3 SPACER

10 61098 3 SPINDLE SHAFT



Spindle Service Parts - Liquid Cooled Model


12

3

4

5

6

7

8

9

10

11

12

13

14

9

8

7

73TP 400-7171-01-3Z-F



Spindle Service Parts - Liquid Cooled Model

Footnotes:

1 49438 3 HERCULES SPINDLE ASSEMBLY, Complete (includes Ref No. 2 - 14)2 23329 3 GREASE FITTING3 23334 3 NUT, Hex Jam Nylon Lock, 1-1/4 -124 49433 3 TRASH SHIELD - TOP5 49435 3 SPACER, 1.25 x 1.63 x .596 23306 3 V-RING SEAL7 49445 6 GREASE SEAL, DOUBLE LIP8 23333 6 TAPER ROLLER BEARING, 1-1/49 23332 6 BEARING CUP

10 49436 3 CRUSH SPACER11 49431 3 SPINDLE HOUSING12 49768 3 SPACER, 1.25 x 1.63 x .3213 49434 3 TRASH SHIELD - BOTTOM14 49432 3 SPINDLE SHAFT



61” Mower Deck - Hanger Chains


1

2

3

4

5

6

7

7

8

9

13

3

4

2

103

75TP 400-7171-01-3Z-F



61” Mower Deck - Hanger Chains

Footnotes:

1 25096 12 NUT, Hex Nylon Lock, 3/8-162 25084 4 NUT, Hex Jam, 3/8-163 25156 12 WASHER, 3/84 25013-14 6 CAPSCREW, Hex Head, 3/8-16 x 1-3/45 45026 2 FRONT DECK HANGER6 25038 2 NUT, Hex, 1/2-137 25158 4 WASHER, 1/28 25056 2 NUT, Hex Nylon Lock, 1/2-139 25128 4 NUT, Hex Serrated Flange, 3/8-16

10 50878-3 2 CHAIN, 3 Links



61” Mower Deck - Rear Mount Bars


911

1212

13

12

4 5 6

5 7 8

10

3

13

NOTE: LH side shown. Components areidentical for the RH side.

77TP 400-7171-01-3Z-F



61” Mower Deck - Rear Mount Bars

Footnotes:

1 45009 2 DECK PUSHER BAR, Complete (includes Ref No. 13)2 20095 2 GREASE FITTING3 25093 2 NUT, Hex Jam, 3/4-164 25265-24 2 CAPSCREW, Hex Head, 3/4-16 x 35 22111 4 ROD END SEAL6 22039 2 BALL JOINT, 3/4-167 25160 2 WASHER, 3/48 25284 2 NUT, Hex Nylon Lock, 3/4-169 25096 2 NUT, Hex Nylon Lock, 3/8-16

10 45037 2 PUSHER BAR MOUNT PIN11 25013-10 2 CAPSCREW, Hex Head, 3/8-16 x 1-1/412 25156 4 WASHER, 3/813 23344 8 BUSHING (4 per pusher bar)

Torque Specification ChartFOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

HardwareGrade

SAE Grade 2 SAE Grade 5 SAE Grade 8

Size Of in/lbs in/lbs in/lbsHardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 19 2.1 30 3.4 41 4.68-36 20 2.3 31 3.5 43 4.910-24 27 3.1 43 4.9 60 6.810-32 31 3.5 49 5.5 68 7.71/4-20 66 7.6 8 10.9 12 16.31/4-28 76 8.6 10 13.6 14 19.05/16-18 11 15.0 17 23.1 25 34.05/16-24 12 16.3 19 25.8 27 34.03/8-16 20 27.2 30 40.8 45 61.23/8-24 23 31.3 35 47.6 50 68.07/16-14 30 40.8 50 68.0 70 95.27/16-20 35 47.6 55 74.8 80 108.81/2-13 50 68.0 75 102.0 110 149.61/2-20 55 74.8 90 122.4 120 163.29/16-12 65 88.4 110 149.6 150 204.09/16-18 75 102.0 120 163.2 170 231.25/8-11 90 122.4 150 204.0 220 299.25/8-18 100 136 180 244.8 240 326.43/4-10 160 217.6 260 353.6 386 525.03/4-16 180 244.8 300 408.0 420 571.27/8-9 140 190.4 400 544.0 600 816.07/8-14 155 210.8 440 598.4 660 897.61-8 220 299.2 580 788.8 900 1,244.01-12 240 326.4 640 870.4 1,000 1,360.0

Hex Head Capscrew

Hex Nut

Lockwasher

Washer

Carriage Bolt

NOTES1. These torque values are to be used for all hardware

excluding: locknuts, self-tapping screws, thread formingscrews, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:a. For prevailing torque locknuts:

use 65% of Grade 5 torque.b. For flange whizlock nuts and screws:

use 135% of Grade 5 torque.3. Unless otherwise noted on assembly drawings,

all torque values must meet this specification.

Hardware Identification & Torque SpecificationsCommon Hardware Types

Screw, 1/2 x 2

BodyDiameter

BodyLength

InsideDiameter

Nut, 1/2”

NoMarks

3/8” Bolt or NutWrench—9/16”

3/8


5/16


1/4


1/27/16

7/16” Bolt or NutWrench (Bolt)—5/8”

Wrench (Nut)—11/16”

Wrench & Fastener Size Guide

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is thenominal size, meaning the inside diameter is 1/2 inch; if asecond number is present it represents the threads per inch.

When a bolt or capscrew is identified as 1/2 - 16 x 2” , thismeans the nominal size , or body diameter is 1/2 inch; thesecond number represents the threads per inch (16 in thisexample), and the final number is the body length of thebolt or screw (2 inches long in this example).

The guides and ruler furnished below are designed tohelp you select the appropriate hardware and tools.

01/4

3/41/2

11/4

3/41/2

21/4

3/41/2

31/4

3/41/2

4

Ferris Industries5375 North Main StreetMunnsville, NY 13409800-933-6175

www.ferrisindustries.com

© Copyright 2004 Ferris IndustriesAll Rights Reserved. Printed in USA.

PARTSMANUALIS3000Z SeriesZero-Turn Riding MowerSerial No. 2631 & above

IT IS THE POLICY OF FERRIS INDUSTRIES, INC. TO IMPROVE ITS PRODUCTS WHENEVER ITIS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES ORADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCHCHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.

Documents

IS3000Z Illustrated Parts Manual - Revision 01 20930-3 1 SEAT ADJUSTER RAILS (set of 2) 7 47744 1 SEAT MOUNT 8 46470 1 SEAT STOP ROD 9 20047 1 COLLAR, 5/16 Set 10 25013-32 2 CAPSCREW,