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Focus on Forest Engineering
ConferenceHowick, 4/11/2009
Is Rail Transport a thing of
the past?
by
James van Zyl
Commercial Manager, NCT
This Presentation Covers:
1. NCT’s Business
2. Distribution & Logistics
3. Importance of Rail Transport
4. Recent Rail Developments
5. Conclusion
NCT’s Business
Sold 2.3 million tons in 2008
1.7 million tons exported
R1 billion turnover
60 Years of Proud Service to
our Members
Scope of Operations
Farm
Depots
Nelspruit
PMBurg
Greytown
Vryheid
George
R/Bay
Local
Buyers
Stations
Holding
Depots
BayFibre
ShinCel
& NCT
DWC
Durban &
R/Bay Ports
Domestic
Mills(Sappi, Mondi,
Masonite)
Japan
(Chips)
Norway
Turkey
(Logs)
Member Base (Resource)
2000 Members / 600 SSTG’s270 000 Ha Owned2,5 m tons/yearGeographical Spread
NCT (Administration)737 EmployeesFunctional Structure
Markets & TradingNCT Timber Holding Depots Local Markets (Sawmills, Treated poles, Mining timber)Domestic Markets (MDF, pulp)International (Log exports)BayFibreShinCelNCT Durban Woodchips
Distribution & LogisticsHolding Depots (Warehouse, Packaging) RoadRailShipping
NCT’s Subsidiaries
NCT
BayFibre
600 000 t Wattle
800 000 t Gum
ShinCel
300 000 t Wattle
100 000 t Gum
Durban
Wood Chips
450 000 t Gum
NCT Tree
Farming
30 000 ha
BayFibre – Richards Bay
Shincel – Richards Bay
NCT Durban Wood Chips
40 000 scm of Timber
Distribution & Logistics in
NCT (& Industry)
Local and International Supply
chains
Why is Logistics so important?
NCT Distribution Network
Key Elements
Grower Harvesting Road Transport (1,7m t)
Rail Transport (550k t) +
Shipping (200k t + 1,5m t)
Contractor Harvesting
Delivery Documentation
Information Flow
Communication
24 / 7 / 365
Grower
Chip, MDF & Pulp Mills
2.0 m t
Special Markets 0,5 mt
Depots
Main Volume Flows to
BayFibre & Shincel Richards Bay
Volume vs Lead Distance (All Commodities)
60,000 80,000120,000
180,000
640,000
530,000
280,000220,000
100,00050,000 20,000 10,000 10,000
50 km 100 km 150 km 200 km 250 km 300 km 350 km 400 km 500 km 600 km 800 km 1000
km
1400
km
Lead Distance (km)
Vo
lum
e (
ton
s)
NCT FORESTRY CO-OPERATIVE LTD
Movement Costs of Timber = 70 % of Gross
Value
Extraction Costs
25%
Transport Costs
45%
Production
Costs
30%
ROAD vs RAIL - January 2003 to August 2009
20000
30000
40000
50000
60000
70000
80000
Jan
-03
Mar
May
Ju
l
Sep
No
v
Jan
-04
Mar
May
Ju
l
Sep
No
v
Jan
-05
Mar
May
Ju
l
Sep
No
v
Jan
-06
Mar
May
Ju
l
Sep
No
v
Jan
-07
Mar
May
Ju
l
Sep
No
v
Jan
-08
Mar
May
Ju
l
Sep
No
v
Jan
-09
Mar
May
Ju
l
ROAD RAIL Linear (RAIL) Linear (ROAD)
Road
Rail
Actual data in this
graph!
NCT RAIL REQUIREMENT
2006 - 2010
2,400,0002,500,000
2,300,0002,200,000
2,500,000
750,000 800,000650,000
550,000 500,000
900,000
1,100,0001,000,000 1,000,000
1,100,000
0
500,000
1,000,000
1,500,000
2,000,000
2,500,000
3,000,000
2006 2007 2008 2009 2010
To
ns
Sales Spoornet Capacity NCT Requirement
Gap Analysis
Why?
Infrastructure of 16 138 km
3,6 ft gauge rail track
1100 Sidings
3300 ST Timber Rail Trucks
(Vacuum & Airbrake)
600 S35 Diesel Electric Locomotives
1100 E6 & E7 Electric Locomotives
Single Biggest Current Logistical
Issue
RAIL TRANSPORT
2005
0
20
40
60
80
100
120
140
0 100 200 300 400 500
Lead Distance (km)
Co
st
(R/t
on
)
Rail Tariff (R/t) S/Haul (R/t) Rail + S/Haul (R/t)
RAIL VS ROAD
2005
0
20
40
60
80
100
120
140
160
180
0 100 200 300 400 500
Lead Distance (km)
Co
st
(km
)
Rail + S/Haul Road Tariff
Linear (Rail + S/Haul) Linear (Road Tariff)
B/E =
140 km
ANNUAL INCREASES
2002 - 2009
15 1520
5 4 7
22
13
101
8 6 37 5 6
10 9
54
8 6 37 5 6
10 9
54
0
20
40
60
80
100
120
2002 2003 2004 2005 2006 2007 2008 2009 Total
YEAR
%
Rail Incr. % Road Incr. % SEIFSA L-2 %
Not
Accumulative
RAIL TRANSPORT 2009
0
20
40
60
80
100
120
140
160
180
0 100 200 300 400 500
Lead Distance (km)
Co
st
(R/t
on
)
Rail Tariff (R/t) S/Haul (R/t) Rail + S/Haul (R/t)
RAIL VS ROAD 2009
0
50
100
150
200
250
0 100 200 300 400 500
Lead Distance (km)
Co
st
(R/t
on
)
Road Tariff (R/t) Rail + S/Haul (R/t)
Linear (Road Tariff (R/t)) Linear (Rail + S/Haul (R/t))
B/E =
330 km
MODAL SPLIT SENSITIVITY
Rail volume
Road volume
0
200000
400000
600000
800000
1000000
1200000
1400000
0 3 5 8
% Incr. above Norm
To
ns Road volume
Rail volume
1% = 35 000 t
ROAD vs RAIL - January 2003 to August 2009
20000
30000
40000
50000
60000
70000
80000
Jan
-03
Mar
May
Ju
l
Sep
No
v
Jan
-04
Mar
May
Ju
l
Sep
No
v
Jan
-05
Mar
May
Ju
l
Sep
No
v
Jan
-06
Mar
May
Ju
l
Sep
No
v
Jan
-07
Mar
May
Ju
l
Sep
No
v
Jan
-08
Mar
May
Ju
l
Sep
No
v
Jan
-09
Mar
May
Ju
l
ROAD RAIL Linear (RAIL) Linear (ROAD)
Road
Rail
Actual data in this
graph!
Rail: Where are we now?
Different quantums, but extrapolate NCT problem
to total industry incl: Sappi, Mondi, etc.
Timber remains a high volume – low value bulk
commodity ie. Rail “friendly” traffic
Divide & Rule attitude of TFR
Poor Cost Competitiveness
Limited maintenance on Infrastructure
Ignorance by officials of the ultimate impact of
complete service failure: direct and externalities
PBS Vehicles : GCM = 67 000kg
Rail: What we need!
To be Understood very Urgently
Index related future tariff increases
Steel & Forex levies to be abolished
Lead distance > 250 km – 30 to 40 c/t.km
Improved reliability & Infrastructure
Decentralized decision making which will allow for a locally designed customised service (collaboration)
Rail privatization – Competition
SANRAL Model
Proposed Future Structure
Wagons
Branchline Infrastructure
Locomotives WagonsBranchline Infrastructure
Locomotives
Owned & Operated by
Spoornet only
Owned by
NDOT / KZNDOT
Operated by private
operators or TFR
Private operators can
lease from TFR or own
their own rolling stock
Evolve
Mature
“OLD SPOORNET” “NEW RAILWAYS”
Commercial, Access & Safety Regulators
There is some common ground:
• Spent the R15 billion (5 yrs) on infrastructure and rolling stock promised in 2007
• Recognition of the importance of rail logistics to our rural timber growing communities
• Political Will and Administrative Capacity to change to a new commercial & free market business model and structure
• But, will we get the timing right?
Dust ≠ Movement
We need a “balanced” approach urgently
Thank You