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By Klara Boor
Credit Manager EMEA
Parker-Hannifin Sarl.
Switzerland
Is Collection all about Chasing the Customer
for Payment or Something Else Entirely?
ICTF’s International Credit Professionals
Symposium in Europe October 19-21, 2014 Prague
Parker Hannifin Corporation
• The global leader in motion and control
technologies, partnering with its
customers to increase their productivity
and profitability.
3
Uniquely Positioned to Address the
Challenges of Humankind
Food Water Infrastructure Transportation Life Sciences Environment Defense Energy
Food
Water
Infrastructure
Transportation
Life Sciences
Environment
Defense
Energy
5
What is Cash Collection about?
Is it about Chasing the Customer for
Payment or Something Else Entirely?
ICTF’s Symposium in Prague
Agenda
6
• Business background
• The Problem
• The Objective
• Team
• Milestones
• Issues ( examples)
• Results and Accomplishments
• Takeaways
Business Background
• The “Customer” is one of PH’s largest customers’ World Wide.
• Annual sales >$150 million
• Invoices issued >56.000 a year
• 16+ Parker invoicing locations
• 152 + “Customer” facilities”
• These facilities are located in 14 countries
• Sales Company Sweden is the largest selling location to the
“Customer”.
• Sales Company in Sweden is in charge of deals with the
Procurement Center of the Customer in Sweden
• Annual sales >$70 million
• Invoices issued > 30.000 a year
• 3.000+ part numbers are sold to 100+ “Customer” relationships
• Drop shipments from 16 different Parker locations into 50
different Customer locations
The Customer Group
Purchase by Region
0
20
40
60
80
100
120
140
160
FY 09 FY 10 FY11 FY 12
MU
SD
EMEA North America Latin America Asia Pacific
8
The “Customer” Group
Global Purchase by Technology
Filtration 36%
Hydraulics 35%
Fluid & Gas Handling
22%
Climate Control
4%
Pneumatics 3%
Sealing & Shielding
0%
Electro-mechanical
0%
9
Parker Footprint in EMEA - Sales model
Invoicing
from PSC
Sweden
X = Customer
facilities
Business Background
Your commitment:
100% delivery precision with
100% compliance to the delivery manual
Our commitment:
Manage the supplier relationship in a structured and professional way in
order to become the preferred customer
The Customer benchmarks both quality of products and
compliance in administrative matters to its “ delivery manual”:
- Electronic invoicing
- Labelling
- Packaging
- Delivery time
- Invoice and shipment note template and content; etc.
The “Customer” is EMEA’s largest sales opportunity.
Cost of non compliant administrative services are high
Non compliance= penalty, payment deduction, low supplier score
Agenda
12
• Business background
• The Problem
• The Objective
• Team
• Milestones
• Issues ( examples)
• Results and Accomplishments
• Takeaways
PH Invoicing entity Sum of Open Amount in $ Sum of Overdue in USD Sum of Past due %
00012_Sweden 25,720,583 3,253,004 13%
00005_PSC UK 9,273,910 2,846,089 31%
00063_Contamine PSC Sales Co 4,384,111 1,750,447 40%
00045_Kaarst PSC Sales Co 1,143,781 500,498 44%
00574_FORSSA 108,890 98,294 90%
00071_Geneva 97,475 97,475 100%
00004_Parker Dewsbury 93,955 80,502 86%
00055_Belgium 28,971 9,000 31%
00113_Grantham 5,223 5,223 100%
00069_Poland Sales Company 235,791 2,711 1%
00001_Derby 328 328 100%
00013_Norway 51 0 0%
00091_South Africa 113,637 -31 0%
Grand Total 41,206,708 8,643,540 21%
Source: GPS AR cubes
The Problem: Large overdue ! May 2012
Divisions and Sales Companies’ RONA is negatively affected by the
Customer claims. 180+ days overdue accrual reached $ 1million.
The workload due to Customer claims is very high.
The Customer is EMEA largest DSO
opportunity
Parker Company Sum of Open
Amount in $
Average of
Days Sales
Outstanding
(JDE)
Average of
Average
Days Late
00012_Sweden 25,720,583.2 121 18
00005_PSC UK 9,273,910.3 180 3
00063_Contamine PSC Sales Co 4,384,111.4 219 10
00045_Kaarst PSC Sales Co 1,143,781.4 210 25
00069_Poland Sales Company 235,790.8 148 0
Grand Total 40,758,177.0 156 15
Reducing DSO will generate additional cash for PH
1 day DSO reduction = $ 260,000 CASH
The Problem May 2012
15
Overdue
$ 8 million overdue in $ 40 million AR
Customer satisfaction
Issues to meet the customers
administrative requirements
Costs
$2.6 million less Cash
$ 131k interest cost
> $ 1 million debits
Workload
Rework of paperwork and claim handling
Waste
Agenda
16
• Business background
• The Problem
• The Objective
• Team
• Milestones
• Issues ( examples)
• Results and Accomplishments
• Takeaways
The Objective May 12
Sales Company Sweden had the largest sales volume with the Customer =>
selected as Kaizen location
PSCO has large overdue: $1.4 million in $ 25.7 million in AR
Charges received from the Customer : $712k
Credit notes issued due to administrative claims: $ 601k
Customer is challenging PH to improve the administrative quality.
The team is to implement improvements within the order to payment
process that will allow the Customer to pay Parker on time.
We need to have simple, automated, lean processes that comply with
both PH’s and the Customer’s systems.
Aim is to reduce cost and improve customer satisfaction
17
The objective
The team is to implement improvements
within the order to payment process that
will allow the Customer to pay Parker on
time – Kaizen “Charter”
18
Agenda
19
• Business background
• The Problem
• The Objective
• Team
• Milestones
• Issues ( examples)
• Results and Accomplishments
• Takeaways
20
Global Account
Manager: the customers
business model doesn’t
fit PH model; they want
to buy from the
manufacturing entities…
SC Inside
Sales:
Workload is
high due
manual order
entries
SC Lean:
Same errors
in 10 different
sales
companies?
Corporate
Credit: the
Customer is
the largest
overdue
customer of
EMEA
EDCN: the customer
wants one PO= one
delivery note= one
invoice? We need to
reduce DSI
SC IT: we need full
EDI, but divisions
are slow with
implementation
Cross-functional team
SC Finance: We cannot
collect efficiently – our
invoices are rejected
Corporate IT: EDI
implementation can
take from 2 weeks to
12 months depending
on the response time
of partners
SC Claim: Difficult to
trace the prove of
delivery in 4 months
after delivery
Agenda
21
• Business background
• The Problem
• The Objective
• Team
• Milestones
• Issues ( examples)
• Results and Accomplishments
• Takeaways
22
Milestones June 2012, Kaizen kick-off
• Mapped current state from order entry to cash receipt
• Listed the 70+ issues
• Listed actions to solve them
•Identified main overdue root causes
•80 % of issues are due to admin and system errors at various Parker
shipping locations preventing the Customer to process automatically
invoices
October 2012 Designing future state
• Mapped future state: OTC including relationship set up
• Communicating with the Customer’s business stakeholders is complex
April 2013, Implementing and focusing on EDI
• EDI and system requirements discussed in details
• Additional 10+ gaps identified
October 2013
• Closing meeting to evaluate Kaizen outcomes and next steps
Lean principles – process map
What is the problem for the
customer – time, cost, quality?
1. Clarify the problem
4. Eliminate waste
Plan and execute actions to
eliminate the waste steps
Study the process
where the problem
occurs
2. Map the Process
Steps
3. Analyse the process steps
Decide what is value adding,
value enabling and waste in
the process
5. Reduce Value Enabling
Once waste is eliminated,
look to reduce the value
enabling content where
possible
5. Formalise new process
Confirm new process, measure
and monitor, and create new
process map, SOP’s etc
(1) Customer’s procurement sends purchase order to the Sales company
(3) Interco.
order to
the
Division
(5) Division invoices
the Sales Company
(4) Division completes the shipment, delivers it to the customer’s
production plant with the shipment note
Customer’s
Shared Services
Customer’s
procurement
Customer’s
production
plant
PH
division
24
(2) Sales company confirms the order to the Customer
(6 ) Sales Company sends the invoice to
the Customer’s Shared Services via EDI
(7 ) the Customer’s Shared Service matches the EDI invoice
with the purchase order and the shipment note
PH Sales
Company
PH Shared
Services
Purchase order
Shipment approval
Invoice approval
(8 ) matched invoices are paid – deduction if any discrepancy
PH
division PH
divisions
Customer’s
production
plant
Customer’s
production
plants
(9 ) deductions sorted out
Sales model
Current process – future state map: • Customer relationship set up
• Order entry and confirmation process
• Price update
• Division/ EDCN ship order process
• Invoicing via EDI
• Payments including deductions
• Claim handling (quality, pricing and administrative claims)
Gap analysis -> Action plan
Executing and implementing changes
25
Kaizen milestones
26
Division ship order process – current state
27
Division ship order process – future state
Agenda
28
• Business background
• The Problem
• The Objective
• Team
• Milestones
• Issues ( examples)
• Results and Accomplishments
• Takeaways
Issues (examples) • EDI invoices did not arrive at the Shared Services of the Customer. Action:
• technology and provider change
• invoice receipt confirmation
• invoices which no receipt confirmation are resent electronically the same day
• We couldn't pursue “proactive calls” as the Customer communicates with
his suppliers via his web Portal. Action:
• technology change: invoice tracking robot implemented
• status of invoice is downloaded into our internal tracking tool – if problem: ticket opened
at the customer web portal
• Booking payments at PH Shared Services is difficult, because the
Customer sent payment details to the delivery location and the sales
company. Action:
• path defined and reinforced 29
Important because the customer calculates terms from the invoice
approval date!!
Important because it is us who needs to chase the customer if it is
about an invoice deviation!!
Issues (examples)
• The Customer’s Debit invoices got lost. Action:
• Mailbox for payment communication implemented
• Clearing of payment deductions was not immediate. Action:
• Process between the sales company and division with clear deadlines defined,
visibility in AR created
30
Fast claim handling is important because the customer allows
suppliers only 21 days to sort out claims – if claim is not resolved
within 21 days debit note is issued and deducted from the next
payment run!!
Issues (examples)
• Customer address book details (about 142 parameters) were
collected on an ad-hoc, non-standard way. Action:
• Customer Master Data template, including EDI test template was designed and
implemented
• Divisions maintain their own customer data in templates which are
different to the sales company. Action:
• Introducing the same template at all sales companies and divisions
31
Relationship set up and entering the correct and same customer
address details into our systems is a critical process – condition
produce all documents at the requested quality – an enabler of the
automated 3 ways matching at the Customer!!!
Issues (examples) • Ownership of EDI implementation within divisions was not clear. Action:
• Defined Sales Company as ultimate owner
• EDI implementation process was not well coordinated; various teams are
involved such as Sales Company inside sales, supplying divisions,
Corporate IT, JDE implementation team in Hamel, Business intelligence
team, the Customer’s IT team, EDI service provider (IBM). Action:
• Implemented a standard project tool to get commitment from parties and track progress
• EDI messages were not always aligned to the customer’s requirements.
Action:
• Designed seamless and controlled relationship/ EDI set up
• The implemented EDI connections didn’t work properly – labels, ASN,
invoice records did not match at all divisions. Action:
• Copy paste the working solutions into divisions.
32
Perfect EDI process is critical for the customer as it enables it to
process shipment documents and automatically match them to
invoices – conditions of due time payment!!!
Issues (examples)
• The Customer needs to have shipping information one day before
the shipment; in order to meet this requirement we started picking,
packing and invoicing one days earlier – which caused double work
in sales administration, EDC operations. Action:
• Workaround implemented at EDC.
• In order to lower inventory our distribution center split order lines –
ship products in more parcels – create more delivery notes –
instead of one. Action:
• Workaround implemented, partial shipments not allowed any more.
33
One order- one invoice – one delivery – one delivery note is a
critical process for the customer – we cannot split deliveries if
we want to be paid on time!!
Issues (examples)
• Sundry invoices and Inspection reports got lost because the Customer
sent them to various Parker locations, instead of sending it to the Sales
Company. Action:
• Communication path/ mailbox reinforced;
• Processing claims within the sales company took long. Action:
• Sales Company’s inside sales manager’s performance objective linked directly to the
improvement of claim process, speed, transparency and communication.
• Processing claim at the divisions took long.
• We charge back administrative claims to divisions on a consistent way.
• There was no transparency about how long items were open. Action:
• Implemented a new claim management system to track each single item and track root
causes of claims and disputed DSO.
34
Fast claim handling is important because the customer allows
suppliers only 21 days to sort out claims – then a debit note is
issued and automatically deducted from the next payment run!!
Issues (examples)
• Not all Customer locations comply with the mutually agreed claim
handling rules and deadlines ( 7 days, 21 days, no payment hold,
no payment deductions)
• Claim procedures were reinforced with the Customer.
• The Customer takes the charge back amount by deducting it from
the next payment run even if PH rejected the claim.
• Claim procedures were reinforced with the Customer’s procurement manager.
• Price discrepancies between the price on the invoices and the price
in the Customer’s procurement system. Action:
• We get now price update confirmation with the validity date from the Customer’s
procurement.
35
Consistent follow up of Claim procedures at both the
Customer and PH plants allows to have “clean” AP- AR
ledgers!!
Agenda
36
• Business background
• The Problem
• The Objective
• Team
• Milestones
• Issues ( examples)
• Results and Accomplishments
• Takeaways
Results: Overdue reduced! Sept 2013
Source: GPS AR cubes
Sum of Open Amount (USD)
Parker Company Grand Total Past due USD Past due %
00012_Sweden 19,871,306 1,089,699 5.5%
00005_PSC UK 6,577,315 247,967 3.8%
00063_C PSC Sales Co 1,962,339 351,274 17.9%
00045_K PSC Sales Co 1,456,365 252,026 17.3%
00069_Poland Sales Company 222,580 31,449 14.1%
00004_P Dewsbury 135,817 134,809 99.3%
00071_Geneva 101,713 101,713 100.0%
00574_F 49,845 49,845 100.0%
00091_South Africa 43,986 6,609 15.0%
05004_P R 37,826 37,407 98.9%
00055_Belgium 16,505 216 1.3%
00113_Grantham 4,946 4,946 100.0%
00010_Denmark 3,753 0 0.0%
Grand Total 30,484,297 2,307,960 7.6%
The Customer’s past due with Parker dropped from 21% to 7.6%
180+ overdue accrual reduced by $283k.
Results: DSO reduced Sept 2013
Process improvements led to a DSO reduction of 9 days.
Cash impact: $ 2.6 million.
Largest Customer Name Open Amount
(USD)
Days Sales
Outstanding
Average
Days
Late
Volvo CE Arvika 905 1629 SEK 113697 SE 3,594,831 96 3
Volvo CE ESK CS 956 1629 SEK 113697 SE 2,316,631 96 3
Volvo CE Braås 903 1629 SEK 113697 SE 1,485,490 96 1
Volvo CE ESK CS 924 1629 SEK 113697 SE 1,470,538 98 3
Volvo CE Brasil 966 1629 SEK 2701 BR 879,311 106 1
Volvo CE Hallsb 907 1629 SEK 113697 SE 725,586 97 4
Volvo CE ESK CS 924 3074 EUR 113697 SE 473,628 65 10
Volvo CE Shippe 894 1629 SEK 014024 US 469,496 103 10
Mack Trucks GRE XXX XXXXX EUR 4295 US 439,123 100 33
Renault Tru SAI GXX XXXXX EUR 3595 FR 422,652 133 31
TOTAL /AVERAGE 19,863,641 112 12
- 9 days - 6 days
Customer plant 1
Customer plant 2
Customer plant 3
Results and Accomplishments
39
• 1. Less Credit Notes due to administrative claims ( - $317k)
2. Less Charge Backs ( -$524k)
3. Designed and implemented Order to Payment Future Processes (Lean)
4. Learned the importance and possible implications of the EDI communication; Highlighted EDI
implementation gaps and provided inputs to IT Management to establish Best Practices;
Agreed that EDI Pull (ultimate ownership) shall come from the SCO
5. Introduced a software enabling us to see and prove invoice receipts at the Customer
6. Created a “standard” Customer Master Entry/ Maintenance Template
7. Developed a Invoice tracking/ Investigation tool to solve outstanding invoice problems and to
enhance communication within the sales company’s teams; the tool provides full visibility of
ownership, root causes and impact;
8. EDCN Ship order process was changed to meet the customer’s requirements
9. Designed and implemented a PSC claim handling system and lean procedure
10. Worked in a dedicated Cross Functional team – excellent collaboration across the PSC,
Corporate IT, Sales Company’s IT, Corporate Credit, EDCN, Divisions
Kaizen’s mission completed?
40
New Dashboards include late payment, EDI and
Administrative claims.
The Kaizen’s objective
41
Improvements were implemented within the order to
cash process that allows the Customer to pay
Parker on time, in most cases.
It was a Teamwork!
Takeaway
42
• By streamlining the Order to Cash process
we can generate important savings to the
company:
• Improve cash flow
• Lessen AR assets and +180 days accruals
• Reduce workload and resources
• Improve customer satisfaction and generate
more sales
Takeaway
43
• We have an opportunity to
• leverage the Customer Kaizen’s learning
and best practices
• to apply lean tools and principles in the
entire order to cash value stream
• work as a team across the divisions, sales
companies and support teams
44
What is Cash Collection about?
To ensure that we, as a supplier, meet all
the administrative requirements of the
customer…
then
if it is still necessary chase the customer
for payment …
Takeaway