Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.

इंटरनेट मानक

“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru

“Step Out From the Old to the New”

“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan

“The Right to Information, The Right to Live”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam

“Knowledge is such a treasure which cannot be stolen”

“Invent a New India Using Knowledge”

है”ह”ह

IS 5130 (1969): Drums Fitted to Cargo and Mooring Winches[TED 19: Marine Engineering and Safety Aids]

Is:5130-1969

Indian Standard SPECIFICATION FOR DRUMS FITTED TO

CARGO ‘AND MOORING WINCHES

(Second Reprint OCTOBER 1991)

UDC 621.864:629.12

0 Copyright 1969

BUREAU OF INDIAN STANDARDS MANAK BHAVAN. 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 1 loo02

Gr2 August 1969

2

Indian Standard SPECIFICATI-ON FOR DRUMS FIfllZD TO

CARGO AND MOORING WINCHES

Marine Engineering Sectional Committee, EDC 67

chaimlan Xi@menh’ng

!hRX B. K. GUPTA Ministry of Transport & Shipping

SHRX J. L. AOARWAL Sicmens Engineering & Manufacturing Co of India

SifIu P. S. ArtAND ( Al&ma& ) Snstnr K. K. BANRRJSE

Smu C M. RAO ( Alma&) SHRI W. S. BROWN Crrrrr MECXANICAL ENOWCER,

~ALCUT’CA PORT ~MMlPIONISRS, CALCUTTA

CHEER MECHANICAL ENOINLER, BOMBAY PORT TRUST, BOBtRAY ( ahJt2Uft )

SHRI v. G. DAMLE

Ltd, Bombay

Hindustan Shipyard Ltd, Visakhapatnam

Indian Engineering Association, Bombay Inter Ports Conadtationa Cell, Calcutta

AFCO Ltd, Bombay Indian Navy DIRECTOR OF MARINE ENawtmmo

DEP& DIRJSCTOR OF MARINE EN~INEERINO ( DESIONS ) ( Alfemafr 1

Smu H. M. GRATAK Cummins Diesel Sales & Service (I) Pvt Ltd, Calcutta

Smu ANJAW ROVE ( Altcmatr) Seru B. HILL Lloyd’s Register of Shipping, Calcutta SHRI s. KA.wiURl Ministry of T-port & Shipping Smt V. T. K~RPALAXI Voltas Ltd. Bombay

Sknu.S. V. DONORAY ( Altcma~ ) SEW KIRPAL SINOH The Indian National Shipownen’ Association,

S~nr A. N. N~MKAR SH~I P. L. JAIN ( Al&m&)

J y ot%r&roda

S~lu d. G. PATRLL Garden Reach Workshops Ltd, Calcutta Sn;;,~y~v RAJA.RA~M

Soar R. G. PXATAR Kirloskar Oil Engines Ltd, Poona S~lu R. S. &JAN Eriuon & Richards, Bombay Sn~s ANJAN RQYX lnrtitution of Marine Technologists, Bombay

SWRI E. R. D~OOR ( Alfemafe ) SKRI K. N. G. MENON ( Ahmutt)

( Gntinwd on #age 2 )

BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002

SmuT.S.RAJAX(A-) The Inatitutc of Marine Eagiwaq Bombay

SHRI B. S. &OD (d-3 SR~I S. G. SCR-

SHRI K. SHhwA ( durmrdc ) American Bureau of Shipping, Bombay

SIIRI SHIV N-IN Eworts Limited, Bombay &RI HARISH BHAROAVA ( dlrmurtr )

Sml T. K. T. SRlllAIW SHRI K. S. Qiwrv ( Al&mate )

The-Institute OfMarine EIlginccq Calcutta

SRIU s. S. TOMAR Directorate General of Technical Development SW B. D. \vhDIh

SHRI K. A. IRANI ( Al-) The Shipping Corporation ofIndia Ltd, Bombay

SHR: M. V. PhThNKhR, Diictor ( Mech Engg )

DircctGr Gcnml, IS1 (Er-o&b Ma&u)

srcraml SERt K. s. StmuAxANLw

Officer on Special Duty (Me& Ensg), 1SI

Winches, Windlasses and Stee&g Gears Subcommittee, EDC 67 : 4

cOnvew

COL D. A. MEHTA

Members

Scindia Workshop Ltd, Bombay

SHRI F. D. &UES (Al&m& to Co1 D. A. Mchta )

SHRI J. L. AGARWAL Siemens Engineering & Manufacturing Co of India

SHRI P. S. ANAND (Al- ) Ltd, Bombay

SHRI W. S. BROWN SHRI J. E. D’Souza ( Al&mu&)

The Shalimar Works Ltd, Calcutta

SHY V. G. DAWE AFCO Ltd, Bombay Siiiu R. D. PARALKAR ( Alfnnafe )

SH~I B. HILL Snru S. RATRA ( Alkmu& )

Lloyd’s Register of Shipping, Calcutta

SHRI P. L. JAIN SHRI G. C. PATEL ( Al&m& )

Jyoti Ltd, Baroda

SHRIR. K. KAPOOR Ministry of Transport & Shipping SHRX K. RAMAKRIJHNAN ( Alfmmlc )

SHRI J. M. KHANNA SHRI S. S. KAKKhR ( A&male)

Usha Telehoist Ltd, Calcutta

SRKIR. RAMACHANDRAN

SHRI S. Sh’lTAN.4RAYANh Inter Ports Cdnsultations Cell, Calcutta Hindustan Shipyard.Ltd, Visakhapatnam

SHIU B. SAHEB Nhmu ( _4&rnarr ) Sam S. G. SCHAEQFZR

SHIU K. SHARMA ( Alternate ) American Bureau of Shipping, Bombay

3x-m P. A. SHAPARIA SHRI C. N. hllsrav (Al&m&)

Slaparia Dock & Steel Co Pvt Ltd, Bombay

STAW OPF~CER ( NAVAL CON~TRUC- TION ), DFZUGN

Indian Navy

2

Es : 5130 - 1969

Indian Standard SPECIFICATION FdR DRUMS FITTED TO

CARGO AND MOORING WINCHES

0. FOREWORD

0.1 This Indian Standard was adopted by the Indian Standards Institution on 22 May 1969, after the draft finalized by the Marine Engineaing Sectional Committee had been approved by the Mechanical Engineering Division Gouncil.

OS The drum sizes arc selected to suit the dif&rcnt types of electrical and steam winches. For loads up to 10 tonnes, the short size of drums are used and fbr loads above 10 tonnes,. the long size of drums are used. The tangential load of the uppermost layer of the cable wound on the drum will depend on the number of reevings in the derrick boom head block. Thus the selection of drum diameter for a particular type of winch will also depend on the number of reevings in the derrick boom head ‘block. Design working stress on drum is based on the breaking strength of the wire rope which is permitted to be used with that drum.

0.3 In the preparation of this standard, considerable assistance has been derived from the following standards issued by Deutschcr Normenauuchuss:

DIN 841541966 Spillkapfe und zugch&iger Seilhakcn ( Windlass drumsandropehook)

DIN 84156-1966 Seiltrommeln f& Ladewinden ( Rope drums for cargo winch)

DIN 84157-1966 Seilhaken mit Bcfestigungsschraube f& Seiltrommeln * ( Rope hook with securing bolt for rope drums )

0.4 This standard is one of a-series of Indian Standards on winches. Other standards in the series are:

q1s : 5112-1969 General requirements and testing of ac cargo winches .for shipboard use

IS : 5113-1969 General requirements and testing of ac mooring winches for shipboard use

0.5 For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observFd or calculated, expressing the result of a test, shall be rounded off in accordance with IS : 2-196q. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.

*site rcviBcd. tRula for rowding Oa numaicd vdua ( raisrd ).

3

lsr5ls-a%9

1'. SOOPE

1.1 This standard lays down the requirements for drums fitted to cargo and mooring winches.

2. TERMINOLOGY

2.0 For the purpose of this standard, the following definitions shall apply.

2.1 Warping Drum{ or Gypsy Head ) F Drum used for warping of ropes for swinging of derrick booms or for mooring of ship.

2.2 Widing Drum - Rarreh used for winding and unwinding ~of the cargo runner during raismg and lowering of the loads.

23 CargoRunmer - Rope used for lifting and lowering of loads.

:2.4 Nominal Diameter -The nominal diameter is the minimum diameter measured externally over the drum.

3. MATERIAL

3.i The warping drums shall be made of cast iron of grade 15 conforming to IS : 210-1962* or fabricated by welding of steel plates conforming to IS : 2062-1962t.

3.2 The winding drums shall be fabricated by welding of steel plates con- forming to IS : 2662-1962t or shall be made of cast iron of grade 10 conforming to IS : 210-1962*.

3.3 The attaching hook and fixing bolt shall be of forged steel conforming to IS : 2004-1962$.

4. DIMENSIONS

4.1 The dimensions for winding drums and warping drums shall be as given in Tables 1 and 2 respectively.

4.2 The dimensions for attaching hook and fixing bolt and their assembly shall be as shown in Fig. 1.

4.3 The dimensions not shown in the tables and figures &a11 be in accordance with normal trade practice.

l Specification for grcy iron castinga ( Since reviaed ).

tSpeci6cation for structural steel ( fusion welding quality ) ( Since revised ).

fSpecification for carbon steel forging for general engineering purposes( Site revised ).

4

IS: slso- 1969

TAELE 1 DIMENSlOXUS FO22 WINDING DRUMS

(crmrta4.1)

AI1 dimerUns ip millimctm.

ENLARGED SECTION AB l-----J2-----c(

NOMINALSIZK (usEFuLLoADIr3

TONNEI)

Short Long Drum Drum

2 -

3 3

5 5

8 8

- 12

400 560

450 630

500 740

530 850

630 900

4 Mia

4

as* Short Long Drum Drum

I-‘_

I6G 400 -

170 450 630

185 500 740

210 650 850

230 - 900

12

Short Long Drum Drum

--

450 -

510 690

570 780

730 930

1 000

*Dimension d3 is meant as a recommendation for drums which are either solidly fitted on the shaft or run.on friction bearings. On use of ball beati& d, has to be larger.

5

‘UP bF

T-2 wygogoNll?ORWMGDsIuyb (tIzmIs4.1)

Audiznel&oasiamillimetra.

NO mm

320 250 4VO 320 450 960 5004VO 560 450 630 500 800 630

1000 -800

Y

-

fing

T

da

500 630 710 800 900

I 000 I 250 1600

4 4& 4

ROX

4V0 365 160 500 460 200 560 510 220 ;;; 57& ;g

800 730 320 1000 930 400 1250 1 165 500

I I

_ RbX

80 zi l% z 110 80 130 90 - 110 - 140 /

~’

4

-

_-

:

:

:

; -

‘1

400

E 630 710 800

Et

--

Ԧ

36 45

E 63

iA 110

tFor long drums only.

IS.; 5139 - 1969

I.

ASSEMBLY

N(V) V(N)

F IXINC BOLT

a"-200.22a250.280 AtJd 315

ATTACHING HOOK

All dimensions in millimetres.

FIG. 1 ASEMBLY AND DIMENSIONS FOR ATTACHING HOOKS AND Frxwo BOLTS

5. TOLERANCE6

5.1 The tolerances, in mm, of bollard castings and fillets shall conform to c Indian Standard deviations for untoleranced dimensions ~of grey iron

’ castings (under pre~urution )*. 5.2 Tolerances on dimensions of fabricated drums shall conform to coarse grade specified in IS : 2102-19621‘.

l Sioee issued as IS : 5519-1969. $Recommcndations for machining deviaticnr for dimensions without specified tok-

rances(jirst rccirkn).

lstsl36-l969

6. DE6IGNAlXON

6.1 The drum sha3l be designated by its name, dieter and the number of this standard. In the case of Snding drum, the length shall be indicated and in cascwarping drum indication shall be given as to whether drum is short or long.

Ashortwarpingdrumhavingadiameterof320mmshallbe designated as:

Warping Drum Short 320 IS : 5130

7. MARKING

7.1 The drums shall be marked with the designation h the outside of outer flange.

7.X.1 The drums may also be marked with the XSI CertScation Mark.

Non - The asc of the IS1 catiGmt& Mark is governed by the provisiona of the Indian Standards Institution ( ChtZication Marks ) Act and the Rules and Regulations

. made thereunder. The IS1 h&k on prodwts cowred by an Indian Standard conveys the asumncv that they have beak produced to comply with the requirements of that standard under a wdl-defined system of inspection, testing and quality control which k devised and mtpcn&d by ISI and operated by the producer. ISI rdarkcd products are also continuously checked by ISI for conformity to that standard as a further safeguard. Details of conditions under whi& a liccncc for the use of the IS1 Gxt%ca&m Mark may be ranted to manuhctmws or procewn, may be obtained from the Indian Standah ‘f natitution.

8

BUREAU OF INDIAN STANDARDS ‘

Manak Bhavan, 9 Bahadur Shah Zafar Marg, NEW DELHI 110002

Telephones: 331 01 31, 331 13 75 Telegrams: Manaksanstha ( Common to,all Offices)

Regional Offices: Telephone

Centra! : Manak Bhavan, 9 Bahadur Shah Zafar Marg,

I

331 01 31 NEW DELHI 110002 331 13 75

*Eastern : l/l 4 C. I. T. Scheme VII M, V. I. P. Road. 36 24 99 Maniktoia, CALCUTTA 700054

Northern : SC0 445-446, Sector 35-C,

,\I

2 18 43 CHANDIGARH 160036 3 16 41

Southern : C. I. T. Campus, MADRAS 600113 1

41 24 42 49 25 19 41 2916

twestern : Manakalaya, E9 MIX, Mare\, Andheri (least ), 6 32 92 95 BOMBAY 400093

Branch Offices:

‘Pushpak’, Nurmohamed Shaikh Marg, Ktranpur, 2 63 48 AHMADABAD 380001 I 2 63 49

+,Peenya Industrial Area 1 st Stage, Bangalore Tumkur Road 38 49 55 BANGALORE 560058

I 38 49 56

Gangotri Complex, 5th Floor, Bhadbhada Road, T. T. Nagar, 667 16 BHOPAL 462003

Plot No. 82/83. Lewis Road. BHUBANESHWAR 751002 531’5. Ward No. 29, R.G. Barua Road, 5th Gye!ane,

GUWAHATl 781003

5 36 27 3 31 77

5-8-56C L. N. Gupta Marg ( Nampally Station Road ), HY DERABAD 500001

23 1083

RI 4 Yudhister Marg, C Scheme, JAIPUR 302005

117/418 B Sarvodaya Nagar, KANPUR 208005

‘,g p1;;

1 21 82 92 Patliputra Industrial Estate, PATNA 800013 6 23 05 T.C. No. ‘14/l 421. Urliversitv P.O.. Palayam [hi 21 04

TRIVANDRUM 6 15035 1s 21 17

Inspection Offkes ( With Sale Point ):

Pushpanjali, First Floor, 205-A West High Court Road, 2 !& 71 Shankar Nagar Square, NAGPUR 4400’10

Institution of Engineers ( India ) Building,.1 332 Shivaji Nagar, 5 24 35 PUNE 411005

_____ *S&s Office in Calcutta is at 5 Chowringhee Approach, P. 0. Princep 27 66 ob

qtreet. Calcutta 700072 tSales Office in Bombay is at Novelty Chambcrrs Grant Hoad, 69 65 78

Bombay 4’0007