34
Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. इंटरनेट मानक !ान $ एक न’ भारत का +नम-णSatyanarayan Gangaram Pitroda “Invent a New India Using Knowledge” प0रा1 को छोड न’ 5 तरफJawaharlal Nehru “Step Out From the Old to the New” जान1 का अ+धकार, जी1 का अ+धकारMazdoor Kisan Shakti Sangathan “The Right to Information, The Right to Live” !ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह Bharthari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests [CED 11: Doors, Windows and Shutter]

IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

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Page 1: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.

इंटरनेट मानक

“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru

“Step Out From the Old to the New”

“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan

“The Right to Information, The Right to Live”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam

“Knowledge is such a treasure which cannot be stolen”

“Invent a New India Using Knowledge”

है”ह”ह

IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests[CED 11: Doors, Windows and Shutter]

Page 2: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the
Page 3: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the
Page 4: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Parts 1 to 16) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS

( Third Revision)

ICS 91.060.50

C

.

0 BIS 1998

BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002

November 1998 L Price Group 8

XXXX 2008

XXX

Page 5: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

Doors, Windows and Shutters Sectional Committee, CED 11

FOREWORD

This Indian Standard (Parts 1 to 16) was adopted by the Bureau of Indian Standards, after the draft finalized by rhe Doors, Windows and Shutters Sectional Committee had been approved by the Civil Engineering Division Council.

This standard was first published in 1967 and revised in 1992 and 1994. However, during the course of this period, a number of improvements have been made in carrying out these methods of tests and accordingly this standard is now being revised to bring it up-to-date.

Though 1994 version was published superseding IS 13034, IS 13027 (Parts 1 and 2) and to give a realistic relationship between the actual performances needed and the requirements that should be ensured for controlling the quality of production, some of the tests were not able to be conducted even by research laboratories. Therefore, the Wood and Other Lignocellulosic Materials Subcommittee, CED ll:l, had discussed these problems and recommended for the early revision of this standard.

In this revision the following modifications have been made :

a) Equipment and criteria for conformity clauses have been removed from all parts.

b) Sampling and criteria for conformity clauses have to be suitably included in the respective product specifications.

c) Procedure clauses for some tests have been altered/simplified in view of difficulties experienced.

d) Differential Humidity Test has been deleted, considering the following factors:

i) Test facilities are not existing presently in the country;

ii) Cost of testing is very expensive at this stage; and

iii) This test is quite time consuming.

The situation will be reviewed after test facilities are installed.

Due weightage has also been given to the need for international coordination amongst standards prevailing in different countries of the world.

Technical Committee responsible for the formulation of this standard is given in Annex A.

In reporting the results of a test or analysis made in accordance with this standard, if the final value, observed or calculated, is to be rounded off, it shall be done in accordance with IS 2 : 1960 ‘Rules for rounding off numerical values (revised)‘.

Page 6: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

AMENDMENT NO. 1 NOVEMBER 2011TO

IS 4020 (PART 1) : 1998 DOOR SHUTTERS ―METHODS OF TESTS

PART 1 GENERAL

( Third Revision )

(Page 1, clause 2.2, first sentence) ― Substitute the following for the existing:

‘It may be noted that all tests on all types of doors may not be necessary and only the required tests ondifferent types of doors may be performed for performance evaluation, which are given in the individualspecification on door shutters.’

(CED 11)

Reprography Unit, BIS, New Delhi, India

Page 7: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part1):1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS

PART 1 GENERAL

(Third Revision)

1 SCOPE

This standard (Part 1) covers the various test methods which shall be followed to subject the door shutters to evaluate their quality.

2 TESTS

2.1 The door shutters shall be subjected to the following tests, in the order listed below:

a) Dimensions and squareness test

b) General flatness test

cl Local planeness test

d) Impact indentation test

e) Flexure test

f) Edge loading test

!a Shock resistance test

h) Buckling resistance test

j) Slamming test

k) Misuse test

ml Varying humidity test

n) End immersion test

p) Knife test

q) Glue adhesion test

r) Screw withdrawal resistance test

2.2 It may be noted that while all tests on all types of doors may not be necessary, only the required tests on different doors may be performed for performance evaluation, which are given in the individual specification on door shutters.The door shutters for the tests shall not be painted/varnished.

3 GENERAL PRECAUTIONS

3.1 The test specimens shall not have been exposed to a temperature below 4°C for 24 hours immediately preceding the test and shall be free from all visible moisture. The specimen shall be inspected and any specimen with visible flaws shall be discarded.

3.2 If any test specimen fails because of mechanical reason, such as failure of testing equipment or improper specimen preparation, it shall be discarded and another specimen taken.

1

Page 8: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

AMENDMENT NO. 1 NOVEMBER 2011TO

IS 4020 (PART 2) : 1998 DOOR SHUTTERS ―METHODS OF TESTS

PART 2 MEASUREMENT OF DIMENSIONS AND SQUARENESS

( Third Revision )

(Page 2, clause 2.1.1, line 2) — Substitute ‘20 ± 5 mm’ for ‘20 mm or less’.

(Page 2, clause 2.2.1, line 2) — Substitute ‘20 ± 5 mm’ for ‘20 mm or less’.

(Page 2, clause 2.2.1) — Insert the following Note at the end:

‘NOTE — In the case of a door shutter with rebated edges, the dimension of height or width should be measured to theinner edges of the rebate.’

(Page 2, clause 2.3.1, line 2) — Substitute ‘at 20 ± 5 mm’ for ‘approximately 20 mm or less’.

(CED 11)

Reprography Unit, BIS, New Delhi, India

Page 9: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 2) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 2 MEASUREMENT OF DIMENSIONS AND SQUARENESS

( Third Revision)

! SCOPE

This standard (Part 2) specifies method for measuring the dimensions and the squareness of door shutters.

2 PROCEDURE

2.1 Measurement of Height

2.1.1 Measure the height along the lines A-A and B-B (see Fig. 1) each of which is parallel to and 20 mm or less from a longitudinal edge. The height shall be measured with an accuracy of 1 mm.

2.2 Measurement of Width

2.2.1 Measure the width along the lines C-C and D-D (see Fig. 1) each of which is parallel to and 20 mm or less from a transverse edge. The width shall be

measured with an accuracy of 1 mm.

2.3 Measurement of Thickness

2.3.1 Measure the thickness at six points which are located approximately 20 mm from the edges, at the middle of the width of the door shutter and at each one-third of the height (see Fig. 1). The thickness shall be measured with an accuracy of 0.1 mm.

2.4 Measurement Squareness

2.4.1 Determine the deviation from squareness of adjacent edges of the door shutter at all the four corners of the door leaf with a square with arms 500 mm long (see Fig. 2). The deviation from squareness shall be measured to an accuracy of 0.1 mm.

HICKNESS MEASURING

AlI dimensions in millimetres.

FIG. 1 MEASUREMENT OF DMNSIONS

DEVIATION

FIG. 2 DETERMINATION OF SQUARENESS

Page 10: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

AMENDMENT NO. 1 NOVEMBER 2011TO

IS 4020 (PART 3) : 1998 DOOR SHUTTERS ―METHODS OF TESTS

PART 3 MEASUREMENT OF GENERAL FLATNESS

( Third Revision )

(Page 3, clause 2.1, first sentence) — Substitute the following for the existing:

‘The door shutter is held freely in a vertical plane or mounted vertically with its longedge horizontal.’

(Page 3, clause 2.1, fourth & fifth sentences) — Substitute the following for theexisting:

‘The measuring points shall be 20 ± 5 mm from the edges. It shall be measured to anaccuracy of 0.1 mm.’

(Page 3, clause 2.2) — Substitute the following for the existing:

‘The door shutter is held as given in 2.1. Measurement(s) of warping and cupping onone of the faces of the door shutters is measured with respect to a straight edge heldparallel to each edge and located not more than 20 mm from the edge. The distance ofthe face from the straight edge is measured (see Fig. 2). The deviation shall bemeasured to an accuracy of 0.1 mm.’

(CED 11)

Reprography Unit, BIS, New Delhi, India

Page 11: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 3) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 3 MEASUREMENT OF GENERAL FLATNESS

(Third Revision)

1 SCOPE

This standard (Part 3) specifies a method for measuring the general flatness of door shutters.

2 PROCEDURE

2.1 Measurement of Twist

The door shutter is held freely in a vertical plane or mounted vertically so that there is no external restraint. Any three comers of this face determine a plane of reference.The deviation of the fourth corner is measured with respect to this plane with a plumb bob

The reference plane is defined by the three points P,, P, and P,. P, is also situated on this plane. The measurement of the distance P.-P’, (g) gives the value of twist.

FIG. 1 MEASUREMENT OF TWIST

or any other suitable device (see Fig. 1). The measuring points shall not be more than 20 mm from the edges. It shall be measured to an accuracy of 1 mm.

2.2 Measurement of Warping and Cupping

The door shutter is held as given in 2.1. Measure- ment(s) of warping and cupping on one of the faces of the door shutters is measured with respect to straight lines parallel to each edge and located 20 mm or less from the edge. The distance of the face from these straight lines is measured (see Fig. 2). The deviation shall be measured to an accuracy of 1 mm.

f,, f, are the different measurements of warping, and f,, f, are the different measurements of cupping.

FIG. 2 MEASUREMENT OF WARPING AND CUPPING

3

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AMENDMENT NO. 1 NOVEMBER 2011TO

IS 4020 (PART 4) : 1998 DOOR SHUTTERS ―METHODS OF TESTS

PART 4 LOCAL PLANENESS TEST

( Third Revision )

(Page 4, clause 2, third and fourth sentences) — Substitute the followingfor the existing:

‘A suitable measuring device suitably fixed at the centre of a straight edge of 200mm length shall be placed on the different squares on the face of the door shutter.The depth at each point shall be measured to an accuracy of 0.05 mm. Theprocedure shall be repeated for the other face.’

(CED11)

Reprography Unit, BIS, New Delhi, India

Page 13: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 4):1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 4 LOCAL PLANENESS TEST

( Third Revision)

1 SCOPE Squares of 200 mm x 200 mm shall be drawn, spread

This standard (Part 4) specifies method of test to ascertain the general smoothness of the surface of the door shutters.

2 PROCEDURE

The door shutter shall be position or held freely in

placed in a horizontal a convenient position.

over the entire area of the shutter for measurement purposes. A suitable measuring device suitably fixed at the centre of a straight edge of 150 mm length shall be placed on ten different squares on the face of the door shutter. The depth at each point shall be measured to an accuracy of 0.1 mm.

4

Page 14: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 5) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 5 IMPACT INDENTATION TEST

(Third Revision)

1 SCOPE on a suitable frame equally on all the four edges. A

This standard (Part 5) specifies two tests to determine the impact indentation on door shutters.

steel ball of about 50 mm diameter and weighing 500 f 10 g, shall be allowed to fall freely from a height of 750 f 5 mm at any randomly selected 10 different

2 STEEL BALL IMPACT TEST points on both the surfaces of the door shutter leaving distance of 75 mm from the edges. The depth of

2.1 Procedure indentation shall be measured to an accuracy of

The door shutter shall be placed horizontally resting 0.1 mm.

5

Page 15: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 6) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 6 FLEXURE TEST

( Third Revision)

1 SCOPE

This standard (Part 6) specifies method of test for flexnre resistance of door shutters.

2 PROCEDURE

The door shutter shall be held firmly along one long edge and the adjacent short edge and it shall be ensured that the three fixed corners are in one horizontal plane. Loading shall be done on the top corner of the door

shutter 50 mm from the free edge, resulting deformation in the vertical plane of the door shutter. The loading shall be done in steps of 100 N (10 kgt) upto a maximum of 500 N (50 kgf) and unloaded after 15 min in the same steps. The deflection shall be measured initially and after 15 min with the load and finally after 3 min of the removal of the load. All deflections of the free corner shall be measured to an accuracy of 0.1 mm with reference to the diagonally opposite fixed corner.

6

Page 16: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

AMENDMENT NO. 1 NOVEMBER 2011TO

IS 4020 (PART 7) : 1998 DOOR SHUTTERS ―METHODS OF TESTS

PART 7 EDGE LOADING TEST

( Third Revision )

(Page 7, clause 2) — Substitute the following for the existing:

‘The door shutter shall be hung vertically, bearing or with 12 mm dia pivotsupported at the top and bottom or hinged on one longitudinal edge. The test setup shall be sufficiently rigid to withstand the test load without deflecting to anextent likely to impair jointing or to impose bending stresses on the testspecimen. If installation conditions are known, the specimen shall whereverpractical, be installed to simulate these. The door shall be opened at an angle of45° or 90° and measurements taken at the lower corner of the door shutter, to thenearest 0.1 mm. The load shall be applied on the top of the other longitudinaledge parallel to the plane of the door shutter at a distance of 50 mm from theedge. The loading shall be done in steps of not more than 200 N (20 kgf) at atime until a load of 1 000 N (100 kgf) is reached and kept constant for a period of15 min. The deflection at the loaded edge, at the end of 15 min and after 3 minafter removal of the load, measured to an accuracy of 0.1 mm, shall be recorded.’

(CED 11)

Reprography Unit, BIS, New Delhi, India

Page 17: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 7):1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 7 EDGE LOADING TEST

( Third Revision)

1 SCOPE

This standard (Part 7) specifies a method of test to determine the deflections on door shutters due to load applied at the edges.

2 PROCEDURE

The door shutter shall be hung vertically, bearing or with 12 mm dia pivot supported at the top and bottom or hinged on one longitudinal edge.The load shall be

applied on the top of the other longitudinal edge parallel to the plane of the door shutter at a distance of 25 f 5 mm from the edge. The loading shall be done in steps of not more than 200 N (20 kgl) at a time until a load of 1 000 N (100 kgf) is reached and kept constant for a period of 15 min. The deflection at the loaded edge at the end of 15 min shall be recorded. The deflection shall also be measured 3 min after the removal of the load to an accuracy of 0.1 mm.

7

Page 18: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

AMENDMENT NO. 1 NOVEMBER 2009

TO

IS 4020 (PART 8) : 1998 DOOR SHUTTERS ―

METHODS OF TESTS

( Third Revision )

(Page 8, clause 3.1, last sentence) ― Substitute the following for the existing:

‘The spherical leather bag shall be pulled away from the door to a height of 230 mm from the plane of

striking place and the normally hung shutter (with hangings, fixings and fastenings) shall be given five

impacts at the handle level on both sides of the shutter.’

(CED 11)

Reprography Unit, BIS, New Delhi, India

Page 19: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

AMENDMENT NO. 2 NOVEMBER 2011TO

IS 4020 (PART 8) : 1998 DOOR SHUTTERS ―METHODS OF TESTS

PART 8 SHOCK RESISTANCE TEST

( Third Revision )

(Page 8, clause 2.1, first sentence) — Insert the following at the end:

‘on which door of various sizes can be mounted in a manner similar to theirinstallation in practice. The frame shall be sufficiently rigid so that anydeformation that occurs in the frame during testing will have negligible effect onthe test results.’

[Page 8, clause 3.1, fourth line (also see Amendment No. 1)] — Insert thefollowing between ‘sand’ and ‘until’:

‘of apparent density approx 1 500 kg/m³ (sand which passes through a sieve ofaperture size 2 mm).’

(CED 11)

Reprography Unit, BIS, New Delhi, India

Page 20: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 8) : 1998

Indian Standard

DOOR SHUTTERS - METHODS PART 8 SHOCK RESISTANCE TEST

( Third Revision)

1 SCOPE

This standard (Part 8) specifies two tests for determining the resistance of door shutters to shock. Both the tests as specified in 2.1 and 3.1 are to be carried out.

2 SOFT AND LIGHT BODY IMPACT TEST

2.1 Procedure

The door shutter shall be hinged in a vertical plane flush with a fixed frame. The rope with a leather ball of approximately 200 mm in dia and containing 50 N (5 kgf) of sand hung vertically by a rope required for giving the shock. The rope with the leather ball shall be tied on the central vertical line just above the door. The length of the rope shall be such that the ball may strike the door at a point 200 f 10 mm above the bottom end on the vertical central line of the door (see Fig. 1). The ball shall be pulled away from the

OF TESTS

door to a height of 1.25 m from the plane of striking place and shall be allowed to strike the door for twenty five times at the rate of 4 to 5 shocksfmin.

3 SOFT AND HEAVY BODY IMPACT TEST

3.1 Procedure

An arrangement for mounting the door shutter as specified in 2.1 shall be made. A spherical leather sail cloth bag of approximately 350 mm in diameter is filled with sand until it reaches a mass of 300 N (30 kgf). The bag shall be hung as a pendulum arrangement to strike the door shutter at the level of the handle in the position shown, and hung in such a way that when at rest the bag just touches the shutter (see Fig. 2). The normally hung shutter (with hangings, fixings and fastenings), is given five impacts, of spherical leather bag at the handle level on both sides of the shutter.

I I I I -41 I I

-6- _ _- i--- 2002 10

-?- 5 kg SAND BAG

All dimensions in millimetres.

FIG. 1 TEST ARRANGEMENT FOR RESISTANCE TO SOFT

8

AND LIGHT BODY IMPACT

Page 21: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

Is4020 (Part8):1998

4

ELEVAf ION SECTION

30 kg SAND BAG

FIG. 2 TEST ARRANGEMENT FOR RESISTANCE TO SOFT AND HEAVY BODY IWACT

Page 22: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part9):1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 9 BUCKLING RESISTANCE TEST

(Third Revision)

1 SCOPE

This standard (Part 9) specifies method of test to determine the resistance of door shutters to buckling.

2 PROCEDURE

The door shutter shall be placed in a rigid rig and fixed in a way similar to actual installation. The door shutter shall be opened to an angle of 90 * 5’ and secured at its top free corner to prevent any lateral movement. A typical method of attachment of the load

and its location is shown in Fig.1 for guidance. A load of 400 N (40 kgf) is applied at 1000 f 5 mm from the bottom of the door at right angles to the plane of the door shutter and in the direction of opening, in increments of 100 N each. Incremental load is applied only after stabilization of the deformation created by the previous loading. The deformation at the lower free corner is measured to an accuracy of 1 mm 5 minutes after the application of the load and 15 minutes after unloading.

10~01~6 POINT -+

FIG. 1 MOUNTING OF DOOR SHUTTER FOR BUCKLING RESISTANCE TEST

10

Page 23: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 10) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 10 SLAMMING TEST

( Third Revision)

1 SCOPE

This standard (Part 10) specifies two tests to determine the effect on door shutters due to slamming actions. Any one of the following tests shall be followed.

2 TEST I

2.1 Procedure

Suitable fixture shall be made to hold the door shutter horizontally flat and hinged on one long edge and resting freely on a wooden rail 50 mm from the other long edge. The door shutter shall be placed in a horizontal position suitably hinged at three equidistant places or at the discretion of the manufacturer on one of the long edges. The other edge is lifted up so as to form an angle of not less than 30“ at the hinged edge

and allowed to drop under its own weight, 50 times on the rail at the rate of 4-5 drops per minute.

3 TEST II

3.1 Procedure

Door shutter shall be hung with three hinges vertically on one long edge or as per manufacturer’s instructions in a suitable frame. Suitable arrangement to apply a force of 150 N (15 kgf) to the shutter at not more than 150 mm from the locking edge of the shutter shall be made. The force shall act perpendicularly to the plane of the frame throughout the closing movement (see Fig. l).The door shutter shall be opened at an angle of 60 f 5’ and shall be made to close for hundred times by the continuous application of a force of 150 N which ceases to act at the moment of impact.

FIG. 1 TYPICAL ARRANGEMENT OF SLAMMING TEST

11

Page 24: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 11) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 11 MISUSE TEST

( Third Revision)

1 SCOPE

This standard (Part 11) specifies method of test to determine the resistance of door shutters to misuse.

2 PROCEDURE

Suitable frame to hold the door simtter vertically in a manner similar to its installation in practice shall be made. The door shutter shall be hinged on one long

edge to the frame. A hard wood slip such as Laurel, Sal, Bijasal of 50 mm x 50 mm and of thickness, adequate to match the thickness of the door shutter shall be placed vertically at the bottom of the hinged stile of the frame in such a way as to keep the door ajar at 70 f 5’. The force is applied progressively to the handle or equivalent position and at right angles to the plane of the frame in the direction of closing until it reaches 200 N (20 kgt) (see Fig. 1).

FIG. 1 TYPICAL ARRANGEMENT OF MISUSE TEST

12

Page 25: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

AMENDMENT NO. 2 NOVEMBER 2011TO

IS 4020 (PART 12) : 1998 DOOR SHUTTERS ―METHODS OF TESTS

PART 12 VARYING HUMIDITY TEST

( Third Revision )

(Page 13, clause 2, second sentence) — Substitute the following for theexisting:

‘The height, width, thickness as per Part 2 of this standard, general flatness as perPart 3 of this standard, local planeness as per Part 4 of this standard and diagonalof the door shutter shall be measured.’

(Page 13, clause 2, last sentence) — Substitute the following for theexisting:

‘The test may be stopped before the end of the period specified, if two successivemeasurements of general flatness taken at 2 day interval, do not differ by morethan 1 percent.’

(CED 11)

Reprography Unit, BIS, New Delhi, India

Page 26: IS 4020-1 to 16 (1998): Door Shutters - Methods of Tests · Doors, Windows and Shutters Sectional Committee, CED 11 FOREWORD This Indian Standard (Parts 1 to 16) was adopted by the

IS 4020 (Part 12):1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 12 VARYING HUMIDITY TEST

( Third Revision)

1 SCOPE

This standard (Part 12) specifies method which is to be used to test the behaviour, under humidity variations, of door shutters placed in successive uniform climates.

2 PROCEDURE

The door shutter shall be placed in a conditioning chamber at a temperature 27°C f 2’C, and humidity maintained at 30 f 5 percent for one week. The height, width, thickness as per Part 2 of this standard and

diagonal of the door shutter shall then be measured. Then the humidity shall be raised to 85 f 5 percent and the door shutter shall remain there again for one week. Again, the length, breadth, thickness and diagonal of the door shutter shall be measured. The changes in the above dimensions shall be noted. After this, the door shutter shall be kept inside the chamber for one week at a humidity level of 30 f 5 percent. The dimensions shall be measured again after the end of the period and the extent of return to the original sizes shall be calculated. General planeness of the door shutter shall be measured as per Part 3 of this standard.

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IS 4020 (Part 13):1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 13 END IMMERSION TEST

( Third Revision)

1 SCOPE depth of 300 mm in water at ambient temperature for

This standard (Part 13) specifies method of test of 24 hours and then allowed to dry for 24 hours at

resistance of door shutters to immersion in water. ambient temperature. This cycle shall be repeated eight times.The door shutter shall be examined for

2 PROCEDURE any delamination in the immersed portion of the

2.1 The door shutter shall be immersed to a minimum shutter.

14

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IS 4020 (Part 14) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 14 KNIFE TEST

(Third Revision)

1 SCOPE

This standard (Part 14) specifies method of test for testing the glue adhesion strength of door shutters with a knife.

2 PROCEDURE

2.1 The type of knife required to be used in the test is given in Fig. 1. It may be made from a file. The cutting edge should be kept chisel sharp.

2.2 The test shall be carried out on a stout table to which is screwed a wooden batten against which the edge of the test specimen is placed as indicated in Fig. 2. The knife is inserted with its cutting edge parallel to the grain of the outer veneer and worked into, or if possible, along a glue line and the veneer is prised upward. It is essential that the knife be firmly guided along the glue line.

3 TEST FOR GLUE ADHESION BETWEEN CORE AND ADJOINING VENEERS

3.1 To test the glue adhesion between the core and the adjoining veneers, the qualitative test as given in 3.2 may be used.

3.2 Procedure

The central core strips shall be forcibly separated from its adjacent veneer by a chisel inserted in the bond line and affecting the separation in the direction of the core strips. The capacity of the bond should be judged by the relative amount of wood fibres left by the veneer and the core strips. Force shall be needed to effect the separation. The grading should be assessed on the basis of the appearance of the failure.

A KNIFE OF THIS CAN BE MADE FROM 250 * 25 mm FILE

FIG. 1 KNIFE FOR TESTING PLYWOOD FOR ADHESION OF PLIES

15

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IS4020 (Part 14):1998

FIG. 2 METHOD OF TEST FOR ADHESION

16

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IS 4020 (Part 15) : 1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 15 GLUE ADHESIONTEST

( Third Revision)

1 SCOPE

This standard (Part 15) describes method of test to assess the glue adhesion of door shutters.

2 PROCEDURE

Two square sections, 150 mm x 150 mm shall be cut from the corners of the door shutter. These corner sections, as cut from the door shutter, shall be submerged in a pan of water at ambient temperature, care being taken that the pieces do not touch the

bottom of the pan. The water shall then be brought to the boiling temperature and maintained at this temperature for 4 hours and then dried in a chamber at 27 f 2°C and relative humidity of 65 f 5 percent for 24 hours. At the end of the drying period the samples shall be examined for delamination. Glue lines in all the four exposed edges of the plywood on both faces of a specimen and the glue lines between the plywood faces and the stile and rail shall be examined for delamination.

17

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IS 4020 (Part 16):1998

Indian Standard

DOOR SHUTTERS - METHODS OF TESTS PART 16 SCREW WITHDRAWAL RESISTANCE TEST

( Third Revision)

1 SCOPE

This standard (Part 16) specifies method of test to determine the screw withdrawal resistance of door shutters.

2 PROCEDURE

This test shall be carried out on three test specimens of size 150 mm x 75 mm cut along the longitudinal edge of upper/lower half portion of the door shutter, using a suitable test equipment having an arrangement to pull the screws fixed on the specimen so as to measure the maximum load required for complete

withdrawal. Prior to testing, the test specimen shall be conditioned at 27 f 2°C and at relative humidity of 65 f 5 percent for one week. Two prebores of 3 mm diameter shall be made along the stile at an interval of 50 mm on the face and along the edges of the specimen. Screws of size No. 8 and 50 mm length (see IS 6760) shall be fixed at these points to a depth of 25 mm. The specimen shall then be placed on the test equipment and load applied at the specified rate of 2 mm per minute for withdrawal of one screw at a time. The maximum load required for complete with- drawal shall be noted in each case.

18

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IS 4020 (Parts 1 to 16) : 1998

ANNEX A (Foreword)

COMMITTEE COMPOSITION

Doors, Windows and Shutters Sectional Committed, CED 11

Chairman

MAJ GEN KUL.WANT SINoH

Central Warehousing Corporation, New Delhi

Members Representing

SHRI H. S. ANAND SHRI P. N. ANANO (Alternate)

SHRI HARI PRA%LI CHOWDHURV SHRI M. S. K. VASUD~A RAO

SHRI M. SATHUNARAYANAMURTHY (Alternate)

SHRI L. K. AOOARWAL. &flu SURFSH CHAND (Alternote)

SHRI M. K. KANCHAN

SHRI K. D. NARULA (Alternare)

CHIEF ENG- (Q/C) SECRETARY

SHRI V. BALASUBRAMANIAN SHR~ K, C. JHA (Alternate)

SHR~ V. D. NARANG

SHRI S. N. SRIKANTH

SHRI s. ‘AN ANTHASUBRAMAN~ (Akernafe)

SHRI LAKSHMAN MISHRA

SHRI S. S. GANDHI Stsu HARMEZT SINOH (Alternate)

SHRI S. DHIMAN MS ANURADHA BHWIN (Alternate)

SHFU s. s. RAJPUT SHRI N. K. SHUKL.A (Alternate)

SHRI v. SURESH

SHIXI J. S. B~I SHRI P. Boor (Alternate)

SHRI R. M. SHERRY

SHRI T. C. SOLANKI SHRI M. P. SHAH (Alternate)

DR H. N. JAGDEESH

SHFZ B. S. ASWAMARAYANA (Alternate)

SHRI P. T. S. MENON

SHRI SURYA K.04T SHAH

SHRI K. SANURAKRISHNAN SHRI C. S. KRISHNASWAMV (Alternate)

CHEF ENGINEER DFPUTY CHIEF ENOMW (Alternate)

SHRI M. K. RUNGTAA

sHF3 ARUN sm (Alternate)

SHRI G. S. GU~TA

SHIZI ANIL TALWAR (Alternate)

DFXITY Cm ENG- (R&D)

Anand Industries Ltd, New Delhi

Bihar Bobbin & Engineering Works, Katihar Builders Association of India, Chennai

Central Building Research Institute, Roorkee

Central Public Works Deptartment, New Delhi

DDA, New Delhi

DDA Welfare Association, New Delhi

DGS&D, New Delhi

Development Commissioner, SSI, New Delhi

Diana Shutters Pvt Ltd, Chennai

Directorate General Technical Development, New Delhi

Eastern Commercial and Industrial Enterprises (P) Ltd, Bangalore

Engineer-in-Chiefs Branch, New Delhi

Forest Research Institute, Debra Dun

HUDCO, New Delhi

Hopes Manufacturing Co Pvt Ltd, Calcutta

Indian AIuminium Co Ltd, Calcutta

Indian Metal Window Association, Mumbai

Indian Plywood Industries Research Institute, Bangalore

Indian Plywood Manufacutring Co Ltd, Dandeli, Kamataka

Kitply Industries L&l, Calcutta

Kutty Flush Doors & Furniture Co Pvt Ltd, Chennai

Maharashtra Housing and Area Development, Mumbai

Man Industrial Corporation Ltd, Jaipur

Mangalam Timber Products Limited, Calcutta

Ministry of Railways, New Delhi

DEPUTY CHIEF ENO- (CONSTRUCTION) (Alternate)

SHRI B. K. JHAJHARIA Multiwyn Industrial Corporation, Calcutta

SHRI VISHAL J HAJHARIA (Alternate)

SHRI R. K. KAMPASI Nuchem Ltd, Faridabad

SHRI A. C. Sooo (Alternate) SHRI S. N. JHUNJHUNWALA Premier Woodcra% Pvt Ltd, Calcutta

SHRI AJOY JHUNIHIJNWALA (Alternate)

CHIEF ENG- Public Works Department, Jaipur

SLIXRINTENDMG ENG- (BLo) (Akernufe)

(Continued on page 20)

19

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IS 4020 (Parts 1 to 16) : 1998

(Continued from page 19)

Members

SHIU TRID~B SEN

SHRI T. R. ~&GAL

SHRI VINOD KUMAR,

Director (Civ Engg)

Representing

Sitapur Plywood Manufacturers Ltd. Lucknow

Small Scale Industries, New Delhi

Director General, BIS (Ex-officio Member)

Member-Secretary

SHIV w. R. PAUL

Joint Director (Civ Engg), BIS

Wood and Other Lignocellulosic Materials Based Doors. Windows and Shutters Subcommittee CED 11: 1

Members

DR H. N. JAGADEESH

SHRI M. KARTHIKEYAN

SUPERINTEMXNF ENGINEXX (S & S)

EXECUTIVE ENGINZR I (S & S) (Alternate)

Sratr I,. K. AOOARWAL

S~rrcl SURESH CHAM) (Alternate)

SHRI V. D. NARANG

SHRI N. HEMBRAM SHRI L. R. LALLA (Alternate)

DIRECTOR (Q/C)

DEPUTY DIRECTOR (Q/C) (Alternate)

SHRI s. s. KAPUT SHRI N. K. &IUKLA (Alternate)

MANAGING DIRECTOR

SHRI P. C. SANGHI

SHRI R. K. NAGPAL (Alternate) SHRI TRIDIB SEN

SHFU M. &‘FRULA (Alternate) SHRI B. S. ASWATHANARAYANA

Sm K. SHYAWWNDAR (Alternate)

SHRI P. T. S. MENON SHRI H. C. VISSANII (Alternate)

SHRI ANIL GOYAL

SHRI DINESH Goa (Alternate)

SHRI P. H. G. REDDY

SHR~ K. JAYARUDRAPPA

SHRI K. SANKARAKRISHNAN

SHXI M. V. D. MENON (Alternate)

DIRF.CTORIRHDC CHIEF ENGINEER (Alternate)

SHRI G. S. GUPTA

&RI ANII. TALWAR (Alternate)

SHRI K. R. SRIDHARA

SHRI A V. V. RAGHAVACHARY (Alternate) DR R. K. KAMPASI

SHRI A. C. SOOD (Alfemale)

SHRI S. N. JHUNJHUNWALA

SHRI G. LAKKAR (Alternate)

SHRI C. S. D.AYANIDHI

ADDITIONAL DIRECTOR (ARCH)

JOINTT DIRECTOR (ARCH) (Alternate)

SHRI suRYAK.ANT SHAH

SHRI D. PANDEY (Alternate)

SEiw v. SELvARAl SHRI P. UNNIKRISHNAN (Alternate)

Indian Plywood Industrial Research Institute, Bangalore

Builders Association of India, Chennai

CPWD, New Delhi

Central Building Research Institute, Roorkee

Development Commissioner, SSI, New Delhi Engineer-in-Chiefs Branch, New Delhi

UP Housing & Development Board, Lucknow

Forest Research Institute, Dehra Dun

Gujarat Forest Development Corporation Ltd, Vadodara

Housing Board, Haryana

Sitapur Plywood Manufacturers Ltd, Lucknow

Indian Plywood Industries Research Institute, Bangalore

Indian Plywood Manufacturers Co Ltd, Dandeli, Kamataka

Janardban Plywood Industries Pvt Ltd, Debra Dun (UP)

Kanara Wood & Plywood Industries pvt Ltd, Mangalore Kamataka State Forest Industrial Corporation, Bangalore

Kutty Flush Doors % Shutters Co Pvl Ltd. Chennai

Maharashtra Housing & Development Authority, Mumbai

Mangalam Timber Products Ltd, Calcutta

Novopan India Ltd, Hyderabad (AP)

Nuchem Ltd, Far&bad

Premier Woodcrafts Pvt Ltd, Calcutta

Processed Wood Products, Bangalore

RDSO, Lucknow

Rama Wood & General Industries Ltd, Patna

Shree Sakthi Modem Flush Doors, Chennai

20

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Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of ‘BIS Handbook’ and ‘Standards: Monthly Additions’.

This Indian Standard has been developed from Dot : No. CED 11 (5677 to 5693).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS

Headquarters :

Manak Bhavan, 9 Bahadur Shah Zafar Marg, New Delhi 110 002 Telephones : 323 01 31, 323 33 75, 323 94 02

Regional Offices :

Telegrams : Manaksanstha (Common to all offices)

Telephone

Central :

Eastern :

Northern :

Manak Bhavan, 9 Bahadur Shah Zafar Marg NEW DELHI 110 002

l/l4 C. I. T. Scheme VII M, V I. P. Road, Maniktola CALCUTTA 700 054

SC0 335-336, Sector 34-A, CHANDIGARH 160 022

Southern : C. I. T. Campus, IV Cross Road, CHENNAI 600 113

Western :

Branches :

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{

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