© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 1 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

PRODUCT CATALOG

July 2017. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Georgia Power Plant Vogtle, USA

Westinghouse Nuclear Power Generator AP 1000 PWR

IRIZAR HEAVY INDUSTRIES INC

Revision: February 1, 2020

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 2 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

PRODUCT RANGE

1. Conventional Welding Rotators: From 1 to 2,000 MT

2. Anti-Drift (Anti-Creep) Turning Rolls: From

3. 250 to 3,000 MT

4. Self Aligned Rotators: From 5 to 500 MT

5. Chain Welding Rotators: 20 MT

6. Pipe Rotators: From 1 to 25 MT

7. Welding Positioners: From 0.3 to 100 MT

8. Head & Tail Stock: From 1 to 100 MT

9. Welding Manipulators: From 2 x 2 m to 8 x 6 m (vertical x horizontal)

10. Girth Welders: AGW-1, AGW-2, LNG AGW-1 & Motorized Baskets

11. Tank Lifting Jacks: Up to 3,000 MT tank weightlifting capacity. Jacks with load

capacity of 12 MT & 25 MT. Applicable on Field Erected Tanks API-650, LNG

API 620 Welded Tanks, Grain Bins, and Smooth Wall Bolted Tanks.

Irizar Heavy Industries Inc is proudly a

Canadian Company with headquarters in

Edmonton, Canada.

INDUSTRIAL SEGMENT

Our products have been used among other

industries: Oil & Gas, Power Generation,

Nuclear, Aerospace, Pipes and Pressure

Vessels, Onshore & Offshore Wind

Towers and Monopiles, Rail Tanks,

Defense Industry, Mining, and Food

Industry.

DESIGN: Our products are Designed & Engineered in Canada; and, made by our own Factory in China. We are proud to own

The World Largest Stock of Welding Positioning Equipment and Tank Lifting Jacks. Our warehouse it’s located in Wetaskiwin

Alberta Canada in a thirty acres lot; at thirty-five minutes from the Edmonton International Airport. Welcome to visit our Show

Room, large inventory, and spare parts stock.

EXPORTATION: We have exported over sixty countries, among them: Angola, Argentina, Australia, Belgium, Bahamas,

Bolivia, Brazil, Canada, Chad, Chile, China, Colombia, Costa Rica, Cote D’ Ivoire, Denmark, Ecuador, Egypt, France, Germany,

Greece, Guatemala, India, Indonesia, Ireland, Italy, Japan, Jordan, Kazakhstan, Kuwait, Madagascar, Martinique & Guadeloupe,

Mexico, Morocco, Netherlands, New Zealand, Nigeria, Norway, Oman, Pakistan, Panama, Paraguay, Peru, Philippines, Poland,

Romania, Russia Federation, Saudi Arabia, Singapore, Serbia, South Africa, Spain, Tanzania, Taiwan (China), Thailand, Ukraine,

United Arab Emirates, United Kingdom, Uruguay, USA and Venezuela.

OUR GOALS: To Build State of art High-Tech Products; to Exceed International-Standards; to provide Top-Quality and Safety

Products; to provide First-Class Service; to offer the Most Competitive-Price; to Deliver within the Shortest-Time; and to Build a Long-

Term Business Relationship with our customers. Our company produces finished products; but there is more to it. Passionate employees

in every department which captivate what we stand for, to great ideas and true commitment; to do our best. Research & Development:

Everything start from the research for the perfect materials tested by extensive and rigorous testing methods. With our state-of-the-art

testing and measurement equipment, we regularly rise the bar again and again. Our design engineers only aim for the best. Production and

Logistics: Quality comes first. With constant quality control immersed within the production process, we guaranty prestige products for

our clients. Each product is pack and ship in premium packaging. Sales & Marketing: Our multinational team covers more than fifty

countries all over the World. Technical Support: Our trust, know how, integrity, as well as, our fast and flexible service is always

appreciated.

Page CONTENTS

Anti-Drift Welding Rotator Model WR 3000

3000 MT (6,600,000 #) load and rotation capacity

3 The World Largest Stock

4 Conventional Tank Turning Rolls WR Series

6 Anti-Drift Turning Rolls AD-WR Series

7 Self-Aligned Tank Turning Rolls SAR Series

9 Chain Welding Rotators

9 Custom Built Rotators

10 Fit Up Rolls Growing Line

11 Pipe Rotators PR & PP Series

12 Welding Positioners WP Series

14 Welding Positioners CWP Series

15 Welding Positioners PL Series

15 Head & Tail Stock HT Series

15 Turn-Tables TT Series Notes: The information contained on this brochure is intended to be

accurate. However, the manufacturer reserves the right to make

changes in design which may not be included

16 Welding Manipulators WM Series

18 Automatic Girth Welders AGW Series

20 Linear Oscillator Welding Tractor

20 Irizar Magnetic Device Limited Warranty

21 Tank Jacking Terms and Conditions of Sale

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 3 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

The World Largest Stock

Irizar is proud to have The World Largest Stock of

Welding Positioning Equipment and Tank Lifting

Jacks. We kept in stock a multi-million-dollar

investment; over 3,000 units, and 25,000 spare parts.

DELIVERY TIME: a) In Canada: 3 to 5 business days; b)

In USA & US-Mexican border: One week; c) In Latino

America: 4 weeks; d) World-Wide: 5 to 6 weeks

RANGE OF OUR INVENTORY

CONVENTIONAL WELDING ROTATORS

Model Capacity

MT

Vessel

Diameter

(mm)

PR 1 1 20-1000

WR 3 3 150-2500

WR-5 5 150-3200

WR-10 10 250-4800

WR 20 20 250-4800

WR 40 40 250-4800

WR 60 60 300-5200

WR 80 80 300-5200

WR 100 100 350-7800

WR 150 150 350-7800

WR 250 250 350-7500

WR 250 250 550-9000

WR 400 400 550-9000

WR 600 600 550-9000

WR 1200 1200 1100-12000

WR 1600 1600 1100-12000

ANTI-DRIFT WELDING ROTATORS

Model Capacity

MT

Vessel

Diameter

(mm)

AD - WR 800 800 2000-9000

AD - WR 1000 1000 2000-9000

AD - WR 1200 1200 2000-9000

AD - WR 1600 1600 2000-9000

SELF ALIGNED WELDING ROTATORS

Model Capacity

MT

Vessel

Diameter

(mm)

SAR 5 5 250-2300

SAR 10 10 350-2800

SAR 20 20 500-3500

SAR 40 40 900-5200

SAR 60 60 750-4800

SAR 80 80 850-5000

SAR 100 100 1000-5500

SAR 100 100 1000-6800

SAR 150 150 1100-6000

SAR 250 250 1800-8000

SAR 500 500 1800-8000

ROTATORS FOR SPECIAL APPLICATIONS

Model Capacity

MT

Vessel/Pipe

Diameter

(mm)

Chain Rotator CWR 20 20 2000-5000

Pipe Positioner PP 3 3 50-800

Pipe Rotator PR 5 5 50-600

WELDING MANIPULATORS

Model

Boom Expansion

Vertical x Horizontal

(m)

WM 3030 w motorized trolley 3.0 x 3.0

WM 4040 w motorized trolley 4.0 x 4.0

WM 5050 w motorized trolley 5.0 x 5.0

WM 6060 w motorized trolley 6.0 x 6.0

WELDING POSITIONERS

Model Load & Rotation

Capacity

WP 0.30 300 kilos @ 200 mm GC

WP 0.60 600 kilos @ 200 mm GC

WP 1 1 MT @ 250 mm GC

WP 3 3 MT @ 300 mm GC

WP 5 5 MT @ 300 mm GC

WP 10 10 MT @ 400 mm GC

TURN TABLES

Model Load & Rotation

Capacity

TT 1 1 MT

TT 3 3 MT

TT 5 5 MT

TT 10 10 MT

AUTOMATIC GIRTH WELDERS

Model

Girth Tank Welder Model AGW-1

Girth Tank Welder Model AGW-1-C

Girth Tank Welder Model AGW-2

Girth Tank Welder LNG AGW-1

Motorized Basket

MIG Oscillator Welding Tractor

Irizar Magnetic Device

TANK JACKING

Model

12 MT Jacks with trestle for 1.20 m plate

12 MT Jacks with trestle for 3.00 m plate

25 MT Jack with trestles for 3.00 m plate

Power Pack 10 HP

Power Pack 20 HP

Power Pack 40 HP

Power Pack 80 HP

RENTALS ONLY IN CANADA

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 4 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Conventional Tank Turning Rolls, WR Series Conventional Welding Rotators, also known as: Tank Rollers, Welding Rollers, Tank Rotators, Weld Rotators, Pipe

Rotators, Welding Rolls, Welding Rotators, Vessel Rollers, Tank Rolls and Turning Rolls

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Torque

(Nm)

Vessel

Diameter

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diam Width Power Roll Idler Roll

WR 3 3 100-1000 2*0.25 1200 150-2500 200 112 1900*500*450 1350*300*450 0.35

WR 5 5 100-1000 2*0.37 2200 150-3200 250 140 2000*500*480 1600*380*480 0.80

WR 10 10 100-1000 2*0.55 4000 250-4800 300 170 2440*610*550 2320*450*550 1.00

WR 20 20 100-1000 2*1.10 9250 250-4800 350 180 3000*675*600 2500*500*600 1.50

WR 40 40 100-1000 2*1.50 14400 250-4800 400 200 3100*700*650 2610*700*650 2.30

WR 60 60 100-1000 2*2.20 23750 300-5200 450 220 3450*820*830 3000*820*830 2.40

WR 80 80 100-1000 2*3.00 26400 300-5200 500 240 4380*900*890 3400*700*890 2.90

WR 100 100 100-1000 2*3.00 36000 350-7800 500 260 4380*970*980 3800*760*980 4.80

WR 150 150 100-1000 2*4.00 48000 350-7800 500 260 4210*1000*980 3800*800*980 5.50

WR 250 250 100-1000 2*5.50 87000 550-9000 660 260 4900*1060*1100 4380*920*1100 10.00

WR 400 400 100-1000 2*5.50 92000 550-9000 700 300 5900*1140*1180 5500*920*1180 17.50

WR 600 600 100-1000 2*7.50 162000 550-9000 900 360 6900*1300*1600 6000*1200*1600 27.50

WR 800 800 100-1000 2*11.0 237000 550-9000 900 380 7100*1400*1600 6500*1260*1600 35

WR 1000 1000 100-1000 2*11.0 360000 1100-12000 1000 400 7500*1600*1700 7000*1320*1700 40.

WR 1200 1200 100-1000 2*11.0 360000 1100-12000 1000 450 8500*1600*1800 7500*1320*1800 48

WR 1600 1600 100-1000 2*18.5 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 110

WR 2000 2000 100-1000 2*25.9 NA 1100-12000 1200 600 8500*2320*2800 11000*2028*2800 140

Features:

3D Model

WR 3 - WR 400

3D Model

WR 600 - WR 1200 Photos/Video

a. Designed and Engineered in Canada

b. Prototype static and dynamic tested at full capacity by Canadian Testing

Laboratory

c. Rotators wheels from WR 3 to WR 100 are made of Cast Iron; covered with heavy

duty rubber HSA80, and two steel rings at the side. Rotators wheels for WR 150 and

larger are made of Cast Steel ASTM 80-40 or equivalent; Then, quenched and

tempered at 43 ~ 45 HRC (Rockwell C).

d. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/Variable

speed adjustment with digital display in mm/min

e. Center to center distance between wheels adjustable by means of bolts and nuts

f. Angle between wheel’s center and vessel center must be on the range of 45° to 110°.

Never use less than 45° since produce un-safe condition. For increase traction use

angles from 90° to 110°

g. Increase power rotation capacity up to 50% more by adding extra idler; table sheet

next page. Valid only when: a) Vessel has no eccentricity loads, b) Each rotator

takes one third of the vessel weight

h. Quality: 1. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent; 2.

Open gears made of Q235 steel or equivalent; 3. Shafts made of ANSI-1045 or

equivalent; 4. Motors and control box with IP 54 protection against dust and heavy

rain; 5. Frequency driver made by TECO Westinghouse; 6. Shot blasted to ensure

the paint holds longer

Notes: 1. Rentals: Available in Canada & USA, 2. Custom-built welding rotators

available. 3. The information contained in this brochure is intended to be accurate.

However, the manufacturer reserves the right to make changes in design which may not be

included. Latest revision available online

Standard Package: 1. One Power Roll with Control Box

and Remote Control Box with 12 m cable, 2. One Idler

Roll, 3. Operation Manual with Electric Diagram, 4. One

year Warranty

Optional:

a. Foot Pedal. Control: Forward/Stop/Reverse b. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable speed

adjustment with digital display in mm/min

c. Turning rolls mounted idler or motorized bogies.

Options: Constant speed of 1.5 m/minute, or variable

speed from 0.15 to 1.5 m/minute

d. Screw Device (manual or motorized) for adjust center to

center wheel distance. Available for models up to WR

150 e. Anti-Drift Turning Rolls: Minimize the screw effect

(longitudinal displacement) while vessel is rotating.

Axial vessel accuracy of ± 3.0 mm; Available in rollers

from 100 to 3000 MT.

f. Brake Motors for vessels with large “eccentricity”. It

means, large GC offset from the tank rotation center line.

g. Rotator’s wheels covered with polyurethane HSA95.

Ideal for construction of stainless-steel tanks. Available

for rotators up to WR 300.

h. Rotators for shot blasting and painting with explosion

proof on both motors and main control box

i. Synchronized Device: Synchronize rotation speed of two

power rotators

j. CE Mark

Irizar Model WR 1200

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 5 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

(*) Valid only if vessel has no eccentric loads

Model Vessel Ø

(mm)

Max Load & Rotation

Capacity (MT)

1 Power + 1 Idler 1 Power + 2 Idlers (*)

WR 3 150-2500 3 4.5

WR 5 150-3200 5 7.5

WR 10 250-4800 10 15

WR 20 250-4800 20 30

WR 40 250-4800 40 60

WR 60 300-5200 60 90

WR 80 300-5200 80 120

WR 100 350-7800 100 150

WR 150 350-7800 150 225

WR 250 350-9000 250 375

WR 400 350-7500 400 600

WR 600 550-9000 600 900

WR 800 550-9000 800 1200

WR 1000 1100-12000 1000 1500

WR 1200 1100-12000 1200 1800

WR 1600 1100-12000 1600 2400

WR 2000 1100-12000 2000 3000

Irizar Welding Rotator Model WR 1200

Engineered in Canada. Load & Rotation Capacity: 1,200 MT

At Work in USA, Spain & China

Irizar Power Welding Rotator Model WR 1200

Engineered in Canada. Load Capacity: 600 MT, Rotation Capacity: 1200 MT

Tested at C-FER, Canandian Laboratory in Edmonton, AB

Irizar Model WR 1200

1200 MT Load and Rotation Capacity

January 2017. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in VC Summer, South Carolina USA

Westinghouse Nuclear Power Generator AP 1000 PWR

March 2013. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site in Haiyang, Shandong, China

Westinghouse Nuclear Power Generator AP 1000 PWR

March 2014. Irizar Welding Rotator Model WR 1200

At Nuclear Construction Site CNNC in Sanmen, Tazhou Zhejang, China

The world’s first AP1000 third-generation nuclear unit

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 6 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

Anti-Drift Turning Rolls, AD-WR Series

Anti-Drift Turning Rolls: Also known as Anti-Creep Rotators.

Minimize the screw effect (longitudinal displacement) while vessel is rotating.

Axial vessel accuracy of ± 3.0 mm. Anti-Drift Welding Rotators from 100 to

3000 MT

Standard Package:

1. One Power Roll with Control Box and Remote-Control Box

2. One Idler Roll with up/down servo motor on both wheels

3. Manual Anti-Drift Controlled; it means, controlled by a hand control for

up/down motors

4. Operation Manual with Electrical Diagram

5. One year Warranty

Optional:

Automatic Anti-Drift Controlled; it means, controlled by a PLC & Sensor

Video

3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000

3000 MT (6,600,000 #) Load and Rotation capacity

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Vessel

Diameter

(mm)

Wheel

(mm) Dimensions

L*H*W1*W2 (mm)

Weight

(MT) Diam Width

AD WR 100 100 100-1000 2*3.0 1000-8000 500 260 5300*1070*1000*600 6.24

AD WR 150 150 100-1000 2*4.0 1000-8000 500 260 5700*1140*1050*650 7.15

AD WR 250 250 100-1000 2*5.5 1000-9000 660 260 5700*1250*1140*700 13.00

AD WR 400 400 100-1000 2*5.5 1200-9000 700 300 6600*1450*1320*830 22.75

AD WR 600 600 100-1000 2*7.5 1500-9000 900 360 7200*1845*1650*1000 35.75

AD WR 800 800 100-1000 2*11.0 2000-9000 900 380 7900*1845*2000*1300 45.50

AD WR 1000 1000 100-1000 2*11.0 2000-9000 1000 400 7900*1860*2100*1500 52.00

AD WR 1200 1200 100-1000 2*11.0 2000-9000 1000 450 7900*1860*2150*1600 62.40

AD WR 1600 1600 100-1000 2*20.00 2000-9000 1200 600 7900*1860*2400*1800 143.00

AD WR 2000 2000 100-1000 2*24.0 2000-9000 1200 600 8500*1960*2560*1900 182.00

AD WR 3000 3000 100-1000 2*24 + 30 2000-4000 1500 800 10000*2695*3210*2440 300.00

500 MT, Irizar Model WR 500 with Anti-Drift 3000 MT, Irizar Anti-Drift Welding Rotator Model AD-WR 3000

1600 MT, Irizar Model Anti-Drift Power WR 1600

1600 MT, Irizar Model Anti-Drift Idler IR 1600

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 ` 7 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

Self-Aligned Tank Turning Rolls, SAR Series Self Aligned Rotators also known as: Self Aligning (Adjusted, Alignment, Adjustment) Rollers

Model

Load &

Rotation

Capacity

(MT)

Rotation

speed

(mm/min)

Power

(kW)

Torque

(Nm)

Vessel

Diameter

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diameter Width Power Roll Idler Roll

SAR 5 5 100-1000 0.75 3188

Chart

Next Page

250 140 1620*690*700 1380*380*700 0.85

SAR 10 10 100-1000 1.10 7652 300 170 1880*780*820 1454*390*820 1.20

SAR 20 20 100-1000 1.50 13093 350 180 2150*960*850 1700*480*850 2.00

SAR 40 40 100-1000 3.00 20405 400 200 2600*1000*1100 2200*500*1100 3.00

SAR 60 60 100-1000 4.00 30608 450 220 3000*1100*1150 2500*540*1150 4.00

SAR 80 80 100-1000 4.00 34009 500 240 3200*1200*1200 2700*620*1200 4.50

SAR 100 100 100-1000 5.50 46800 500 260 3500*1200*1400 3000*750*1400 5.50

SAR 150 150 100-1000 3.0*2 51900 500 220 3500*1200*1400 3000*750*1400 6.00

SAR 250 250 100-1000 5.5*2 93600 660 260 5010*1200*1600 3800*790*1600 12.00

SAR 500 500 100-1000 7.5*2 124000 800 300 5800*1400*2000 5000*1000*2000 28.00

Features:

3D Model

SAR 5 - SAR 100

3D Model

SAR 150 - SAR 500 Photos/Video

a. Designed and Engineered in Canada

b. Prototype static and dynamic tested at full capacity by Canadian Testing

Laboratory

c. Rollers align itself with the vessel diameter. Enable weight distribution in four

idler wheels on idler roll and four motorized wheels on power rotator

d. Rotators wheels from SAR 5 up to SAR 100 are made of Cast Iron; covered with

heavy duty rubber HSA80, and two steel rings at the side. Rotators wheels from

SAR 150 up to SAR 150 are made of Cast Steel ASTM 80-40 or equivalent;

then, quenched and tempered at 43 ~ 45 HRC (Rockwell C)

e. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/ Variable

speed adjustment with digital display in mm/min

f. Increase power rotation capacity up to 50% more by adding extra idler; table

sheet next page. Valid only when: a) Vessel has no eccentricity loads, b) Each

rotator takes one third of the weight

g. Quality: 1. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent;

2. Open gears made of Q235 steel or equivalent; 3. Shafts made of ANSI-1045

or equivalent; 4. Motors and control box with IP 54 protection against dust and

heavy rain; 5. Frequency driver made by TECO Westinghouse; 6. Shot blasted to

ensure the paint holds longer

Notes: 1, Rentals: Available in Canada & USA, 2. Custom-built welding rotators

available, 3. The information contained in this brochure is intended to be accurate.

However, the manufacturer reserves the right to make changes in design which may

not be included. Latest revision available online.

Standard Package: 1. One Power Roll with Control Box

and Remote Control Box with 12 m cable, 2. One idler roll,

3. Operation Manual with Electric Diagram, 4. One year

Warranty

Work Pieces with Eccentric Loads ≥ 25 inches of GC.

Select the Rotator Model: Rotation Capacity (MT) ≥ 5 x

Vessel Weight (MT) x GC (inches) / Vessel Radius (inches).

In addition, Brake’s motor may be required if: Vessel

Radius (inches) x 0.7 ≥ GC (inches)

Optional:

a. Foot Pedal. Control: Forward/Stop/Reverse

b. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable speed

adjustment with digital display in mm/min

c. Turning rolls mounted over idler or motorized bogie.

Options: Constant speed of 1.5 m/min, or variable speed

from 0.15 to 1.5 m/minute

d. Brake Motors for vessels with large “eccentricity”. It

means, large GC offset from the tank rotation center line

e. Rotator’s wheels covered with polyurethane HSA95.

Ideal for construction of stainless-steel tanks. Available

for rollers up to SAR 500.

f. Synchronized Device: Synchronize rotation speed of two

power rotators

g. CE Mark

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 8 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

(*) Valid only if vessel has no eccentric loads

Workpiece sits in Four Wheels

Model Vessel Ø

(mm)

Max Load and Rotation Capacity (MT)

1 Power + 1 Idler 1 Power + 2 Idlers (*)

SAR 5 770-2300 5 7.5

SAR 10 920-2800 10 15

SAR 20 1170-3500 20 30

SAR 40 1400-5200 40 60

SAR 60 1550-4800 60 90

SAR 80 1730-5000 80 120

SAR 100 2010-5500 100 150

SAR 150 2810-6000 150 225

SAR 250 2810-8000 250 375

SAR 500 3110-8000 500 750

(*) Valid only if vessel has no eccentric loads

Workpiece sits only on Two Wheels

Model Vessel Ø

(mm)

Max Load and Rotation Capacity (MT)

1 Power + 1 Idler 1 Power + 2 Idlers (*)

SAR 5 250-760 3.75 5.62

SAR 10 320-910 7.50 11.25

SAR 20 500-1160 15.00 22.50

SAR 40 900-1390 30.00 45.00

SAR 60 750-1540 45.00 67.50

SAR 80 850-1720 60.00 90.00

SAR 100 1000-2000 75.00 112.50

SAR 150 1100-2800 112.50 168.75

SAR 250 1800-2800 187.50 281.25

SAR 500 1800-3100 375.00 562.50

500 MT, Irizar Model SAR 500 at work in UAE Welding Rotator Model SAR 100

Engineered in Canada, Tested at C-FER, Canandian Laboratory

500 MT, Irizar Model SAR 500

500 MT Irizar Model SAR 500 at work in Saudi Arabia

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 9 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Chain Welding Rotator, CWR Series

Application: Chain Welding Rotators are used for construction of light gauge vessels made

of stainless steel or aluminum; very common on the Brewing and Food Industries; and, also

on the Cosmetic and Pharmaceutic Industries. This rotator is also used for the construction of

Fiberglass Tanks.

Designed: Rollers are designed to prevent the tank sits on the roller’s wheels, which may lead to produce indentation, scratches and other damages on thin wall tanks. The work piece sits

on a chain covered with heavy duty rubber.

Idler Bogies on CWR 20: For user convenience, power rotator and idler rotator come with

idler bogies; very friendly to adjust tank length, and also to move forward the tank to another station; or even, to move away from the fabrication shop.

Model

Load &

Rotation

Capacity (MT)

Speed

(mm/min)

Power

(kW)

Vessel Diameter

(mm)

Wheel

(mm)

Dimensions

L*W*H (mm) Weight

(MT) Diameter Width Power Roll Idler Roll

CWR-5 5 150 -1500 2 @ 0.37 500 – 2,500 320 150 2800 *600*500 2500*500*500 1.50

CWR-20 20 100-1000 2 @ 1.50 2,000 – 5,000 420 240 3450*1030*658 3450*600*658 3.50

Features:

1. CWR-5: Fix Base

2. CWR-20: Idler Bogies on power and idler rotator

Center to center distance between wheels: 2,350 mm

3. Protection class IP54

Standard Package:

1. One Power Roll with Control Box and Remote-

Control Box with 12 m cable. Control:

Forward/Stop/Reverse/Variable speed adjustment with digital display in mm/min

2. One Idler Roll 3. Operation Manual

4. Electric Diagram

5. One year Warranty

Optional:

1. 1. For Fit Up we can supply additional two idler

rotators. Therefore, the first shell sits on one power and one idler; the second shell sits on two extra idlers.

2. Wireless Remote Control: With 60 m reach and 128

channels. Control: Forward/Stop/Reverse/Variable

speed adjustment with digital display in mm/min

3. Foot Pedal. Control: Forward/Stop/Reverse

Custom Built Rotator

Anti-Drift Turning Rolls

Bed Rollers

Concrete Drum Welding Positioner

Cone Rotators

1BFit Up Rolls

I Beam Rotators

Large Diameter Rotators

Lifting Scissor Rollers

2BPipe Rotator PR-1

3BPower Pole Rotators

Rotators with Bogies

Rotators with Screw Device Adjustment

Shot Blasting & Painting Rotators

Turbine Rotator

Beam Rotator

Dodecagon Power Pole Rotator

Welding Rotator Model WR 100 with Bogies

At work in Calgary, AB, Canada

Double Rubber Wheel Self Aligned SAR 40

Use when large friction is required: For

example, construction of Wind Turbine Blades

Certificates

CE Mark WR 1200 Certificate

Photos/Video

Concrete Drum Positioner

Bed Rolles

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 10 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Fit Up Rolls Growing Line

APPLICATION: Designed for assemble shell-shell or section-

section. Ideal for construction of Monopiles and Transition Pieces

which serve as foundation piles for Offshore Wind Turbines. The

growing line can also be used for the construction of large and

heavy vessels up to 1,750 MT weight, from 2 to 12 m diameter,

and 120 m length. Available custom-built production lines for

lighter applications.

MONOPILE

Wind Power Offshore Magazine

GROWING LINE

Composed of Irizar Welding Rotator Model WR 1200 (Two

Power Rotators + Two Idler Rotators + Two Fit-Up Rotators)

Power Rotator:

• Max Rotation Capacity: 1200 MT @ 2 units = 2,400 MT

• Max Load Capacity: 600 MT @ 2 units = 1,200 MT

• Diameter Range: From 2 to 12 m

• Hydraulic lifting cylinder: 600 MT

• Rotation speed: From 0.4 to 4 m/minute

• Bogie speed: From 1 to 10 m/minute

• Speed wireless control (forward/stop/reverse) for both rotation and

bogie Features: Variable speed adjustment; reach up to 65 m and

digital display in m/minute

Idler Rotator:

• Max Load Capacity: 600 MT @ 2 units = 1,200 MT

• Diameter Range: From 2 to 12 m

• Hydraulic lifting cylinder: 600 MT

• Rotation speed: NA (No apply)

• Bogie speed: From 1 to 10 m/minute

• Speed wireless control: Same as above

Fit Up Rotator:

• Max Load Capacity: 600 MT @ 2 units = 1,200 MT

• Diameter Range: From 2 to 12 m

• Hydraulic lifting cylinder of 300 MT @ 2 units = 600 MT

• Hydraulic fit up cylinder of 200 MT @ 2 units = 400 MT

• Rotation speed: NA (No apply)

• Bogie speed: From 1 to 10 m/minute

INSPECTION & REPAIRS

Composed of Irizar Welding Rotator Model WR 1200

(Two Powers Rotators + Two Idlers Rotators)

Power Rotator:

• Max Rotation Capacity: 1200 MT@ 2 units = 2,400 MT

• Max Load Capacity: 600 MT @ 2 units = 1,200 MT

• Diameter Range: From 2 to 12 m

• Rotation speed: From 0.4 to 4 m/minute

• Bogie speed: From 1 to 10 m/minute

Idler Rotator:

• Max Load Capacity: 600 MT @ 2 units = 1,200 MT

• Diameter Range: From 2 to 12 m

• Rotation speed: NA (No apply)

• Bogie speed: NA

• One Idler rotator with standard size

• One Idler rotator with bolted bench

BLASTING & PAINTING

Same as above with:

• Explosion proof on motors, main control box & remote-

control

• Enclose sealed cabin for motor protection

Offshore Wind Tower Farm

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 11 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

1 MT, Irizar Pipe Rotator Model PR 1

Pipe Rotator,Series

Pipe Rotator Model PR 1

Load and Rotation Capacity: 1 MT

Pipe Diameter: From 20 up to 1,000 mm

Linear Speed: From 80-2,400 mm/minute

Input Power: 110 V, 50/60 Hz, 1 P

Power: 0.18 kW

Torque: 1000 Nm

Wheel Diameter: 200 mm

Wheel Width: 30 mm

Foot Control: Included

Power (L*W*H): 300*250*370 mm

Idler (L*W*H): 500*200*370 mm

Weight: 65 kilos

PR Series

Pipe Rotator PR Series, also known as Pipe Spool Rotator. It is used for pipe spool

fabrication with long pipes with high eccentric loads. It has an assisting pressure column for

pipe clamping.

Technical Information: a) Manual screw adjustment device to modify center to center wheel

distance in both power and idler rolls, b) Column turning: ± 90° (manual), c) Working height

(floor to roll wheels): Approx. 650 mm

Standard Package: 1. One Power Roll with assisting pressure column. Remote Control Box

with 12 m cable. Control: Forward/Stop/Reverse/Variable speed adjustment with digital display

in mm/minute, 2. One Idler Roll, 3. Operation Manual, 4. Electric Diagram, and 5. One year

Warranty

Optional: a) Foot Pedal: Forward/Stop/Reverse, b) Wireless Remote Control: Up to 60 m

reach. Control: Forward/Stop/Reverse/Variable speed adjustment with digital display in

mm/min

Photos/Video

Model

Load &

Rotation

Capacity

(MT)

Rotation

Speed

(mm/min)

Pipe Diameter

(mm)

Column Dimensions

L*W*H

(mm)

Power

(kW)

Weight

(MT) Assisting

Pressure

(kg)

Lifting

Speed

(mm/min)

PR-5 5 100-1000 50-600 ≤ 450 145 1500*1200*1800 0.75 1.30

PR-5L 5 70-1700 100-1200 ≤ 450 145 1500*1200*2300 0.75 1.50

PR-10 10 70-1700 50-600 ≤ 450 145 1700*1300*1800 1.10 2.50

PR-10L 10 70-1700 100-1200 ≤ 450 145 1700*1300*2300 1.10 2.70

PR-25 25 70-1700 100-1500 ≤ 450 500 1900*1500*3000 3.00 3.00

PP Series

Pipe Rotator PP Series is used for pipe spool fabrication with short pipes with high eccentric

loads. It has a tilt angle of ± 45º, and an assisting pressure column for pipe clamping.

Technical Information: a) Manual adjustment for modifying center to center wheel distance, b)

Dimensions and weight subject to change without notice.

Standard Package: 1. Power Roll with Remote Control Box with 12 m cable. Control:

Forward/Stop/Reverse/Variable speed adjustment with digital display in mm/minute, 2.

Operation Manual, 3. Electric Diagram, 4. One year Warranty

Optional: a) Foot Pedal. Control: Forward/Stop/Reverse, b) Idler support with adjustable height

mounted over manual bogies, c) Wireless Remote Control: Up to 60 m reach. Control:

Forward/Stop/Reverse/Variable speed adjustment digital display in mm/min

Photos/Video

Model

Load &

Rotation

Capacity

(MT)

Rotation

Speed

(mm/min)

Tilt

Angle

Pipe

Diameter

(mm)

Column Dimensions

L*W*H

(mm)

Power

(kW)

Weight

(MT) Assisting

Pressure (kg)

Lifting Speed

(mm/min)

PP-1 1 70-1700 ± 45º 50-426 ≤ 450 300 1200*800*1800 0.75 1.00

PP-2 2 70-1700 ± 45º 50-630 ≤ 450 300 1200*800*1800 1.10 1.40

PP-3 3 70-1700 ± 45º 50-800 ≤ 450 300 1300*800*1800 1.10 1.50

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 12 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Welding Positioners, WP Series

WP Series, Fixed height Irizar Model WP 5

AH-WP Series, Adjustable height

100 MT @ 1,200 mm GC, Irizar Model WP 100

Model

Load

Cap

(MT)

Power

(kW)

Max

Gra

vit

y C

ente

r

(mm

)

Max

Ecc

entr

icit

y

(mm

)

Table

Max

Work

Pie

ce

Dia

. @

90°

Til

t

(mm

)

Torque

(Nm)

Til

t A

ng

le (

°)

Dimensions

L*W*H

(mm)

Weight

(MT)

Speed (RPM)

Surf

ace

ro

tati

on ç

(m

m)

Dia

met

er

(mm

)

Rota

tion

Til

t

Rota

tion

Til

t

Rota

tion

Til

t

WP 0.3 0.30 0.37 N/A 200 150 0.10~1.0 N/A 150 600 800 1286 N/A 0-90° 930*660*720 0.3

WP 0.6 0.60 0.75 0.75 200 150 0.10~1.0 1.09 210 1000 1500 2600 2676 0-90° 1200*900*850 0.7

WP 1 1 1.10 1.50 250 200 0.05~0.5 0.80 240 1200 2000 8345 7257 0-120° 1400*1200*1200 1.0

WP 3 3 1.50 2.20 300 200 0.05~0.5 0.23 250 1400 2100 8519 37617 0-120° 2100*1500*1350 2.5

WP 5 5 2.20 3.00 300 200 0.05~0.5 0.16 280 1500 2500 14913 71119 0-120° 2200*1500*1450 3.7

WP 10 10 3.00 5.50 400 200 0.05~0.2 0.24 280 2000 3200 71720 91029 0-120° 2700*2000*1850 5.8

WP 20 20 4.00 7.50 450 200 0.05~0.5 0.10 290 2300 3200 90000 315000 0-135° 3300*2230*2000 11

WP 30 30 7.50 11.0 500 200 0.05~0.5 0.10 290 3000 3400 120000 420000 0-135° 3675*3000*2750 18

WP 40 40 11.0 11.0 500 200 0.05~0.5 0.10 300 3500 3400 142000 500000 0-135° 4000*3000*3300 22

WP 50 50 11.0 15.0 500 200 0.05~0.5 0.10 300 3500 4200 163000 550000 0-135° 4525*3500*4100 27

Features:

3D Model

WP 0.6 - WP 1

3D Model

WP 3 - WP 10 Photos Video

a. Designed and Engineered in Canada

b. Main Control Box controls tilt rotation (*): Forward/Stop/Reverse

c. Remote Control Box with 12 m cable. Control: Forward/Stop/Reverse/Variable

speed adjustment on table rotation. Digital display in mm/min is included

d. Tilt break through gear reducer motor or motor with electric break

e. “T” shaped channels on table surface

f. Octagonal Tables of WP 30 and larger. Octagon size has an inscribed

circumference of 2.3 m Ø.

g. Quality: 1. Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent;

2. Open gears made of Q235 steel or equivalent; 3. Shafts made of ANSI 1045 or

equivalent; 4. Motors and control box with IP 54 protection against dust and

heavy rain; 5. Frequency driver made by TECO Westinghouse; 6. Shot blasted:

Ensure the paint holds longer

h. Safety: WP 20 and larger adopt double motor and double gear on tilt

(*) Variable speed on tilt: Optional

Standard Package: 1. Welding Positioner with

Control Box and Remote Control Box with 12 m

cable, 2. Operation Manual with Electric Diagram, 3.

One year Warranty

Optional:

a. Foot Pedal. Control table rotation:

Forward/Stop/Reverse

b. Tilt variable speed

c. Wireless remote control: With 60 m reach and

128 channels. Control table rotation:

Forward/Stop/Reverse/

Variable speed adjustment with digital display

d. Table extension arms for reach larger work

pieces on WP 30 and larger. Max work piece

diameter in red color table above

e. Synchronized Device: Synchronize rotation

speed of two WP. Increase rotation capacity

100% when both positioners are placed one in

front of other and work piece is loaded on tables

at 90° (vertical position)

f. CE mark

Model Work Piece Gravity Center (mm)* VS Load Capacity (kg or MT) **

Max

Eccentricity Notes:

(*) The maximum

gravity center measured

from the table surface

(**) The maximum load

capacity when the

positioner’s table is at

90° tilt

(mm) 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800

(mm)

WP 0.3 Kgs 300 240 200 171 150 133 120 100 150

WP 0.6 Kgs 600 480 400 342 300 266 240 200 150

WP 1 Kgs 1000 833 714 625 555 500 416 357 312 277 200

WP 3 Kgs 3000 2571 2250 2000 1800 1500 1285 1125 1000 200

WP 5 Kgs 5000 4285 3750 3333 3000 2500 2142 1870 1666 200

WP 10 MT 10 8.8 8 6.6 5.7 5 4.4 4 3.3 2.8 2.5 2.2 200

WP 20 MT 20 17.1 15 13.3 12 10 8.5 7.5 6.6 200

WP 30 MT 30 25.7 22.5 20 18 15 12.8 11.2 10 200

WP 40 MT 40 35 31.1 28 23.3 20 17.5 15.5 200

WP 50 MT 50 44.4 40 33.3 28.5 25 22.2 200

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 13 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

1 MT (2,200 #) @ 250 mm GC, Irizar Model WP 1

Notes:

1. Custom-built Welding Positioners available

2. Rental: Available in Canada and USA

3. Concrete Drum Positioner

4. The information contained in this brochure is intended to be accurate.

However, the manufacturer reserves the right to make changes in

design which may not be included

0.6 MT (1,320 #) @ 200 mm GC, Irizar Model WP 0.6

5 MT (11,000 #) @ 300 mm GC, Irizar Model WP 5

0 MT (22,000 #) @ 400 mm GC, Irizar Model WP 10

At Work in Edmonton, AB, Canada

20 MT (44,000 #) @ 600 mm GC, Irizar Model WP 20

Shipped to Topeka, Kansas USA & Tatsumo, Japan

40 MT @ 1,200 mm GC, Irizar Model CWP 40

At work Portland, Oregon, USA

88,000 # @ 47.25” GC, Irizar Model CWP 40

At work Portland, Oregon, USA

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 14 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Welding Positioners, CWP Series

60 MT @ 1,800 mm GC, Irizar Model CWP 60

132,000 # @ 70.86” GC, Irizar Model CWP 60

60 MT @ 1,800 mm GC, Irizar Model CWP 60

Model

Load

Cap

(MT)

Power

(kW)

Max

Gra

vit

y C

ente

r

(mm

)

Max

Ecc

entr

icit

y

(mm

)

Table

Max

Work

Pie

ce

Dia

. @

90°

Til

t

(mm

)

Torque

(N-m)

Til

t A

ng

le (

°)

Dimensions

L*W*H

(mm)

Weight

(MT)

Speed (RPM)

Tab

le S

urf

ace

to

rota

tio

n ç

(m

m)

Ro

tati

on

Til

t

Ro

tati

on

Til

t

Ro

tati

on

Til

t

CWP 30 30 11 2*5.5 1200 400

0.0

2 ~

0.2

0.0

1 ~

0.1

200 4000 120000 420000 0-90° 6370*2800*2300 33

CWP 40 40 11 2*7.5 1200 400 200 4000 142000 500000 0-90° 6370*2800*2300 34

CWP 50 50 15 2*7.5 1200 400 350 4000 163000 550000 0-90° 6370*2800*2300 35

CWP 60 60 18.50 2*11 1800 300 400 5500 195000 670000 0-90° 8100*4000*3100 65

CWP 70 70 22 2*11 1800 300 450 5500 250000 950000 0-90° 8100*4000*3100 67

CWP 80 80 22 2*15 1800 300 500 5500 335000 1460000 0-90° 8100*4000*3100 68

CWP 90 90 2*15 2*18.5 2000 300 500 6000 425000 1700000 0-90° 9300*4300*3500 72

CWP 100 100 2*15 2*18.5 2000 300 550 6000 470000 1900000 0-90° 9300*4300*3500 75

Features:

a. Designed in Canada

b. Control Box with emergency stop

c. Remote Control Box with 24 m cable. Control: Forward/Stop/Reverse/Variable speed

adjustment on table rotation and tilt. Digital display in RPM

d. Rotation variable speed from 0.02 to 0.20 RPM

e. Tilt variable speed from 0.01 to 0.10 RPM

f. Self lock worm gear boxes with electric brake to prevent table tilt when motor stop

g. Octagon table within an inscribed circumference from 2.20 up to 3.00 m Ø.

Include “T” shaped channels at 45° on table surface

h. Quality:

✓ Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent

✓ Open gears made of Q235 steel or equivalent

✓ Shafts made of ANSI-1045 or equivalent

✓ Motors and control box with IP 54 protection against dust and heavy rain

✓ Frequency driver made by TECO Westinghouse

✓ Shot blasted to ensure the paint holds longer

i. Safety tilt device composed of a gas cylinder support on gear to prevent table tilt in case a

gear box brake

3D Model Photos/Video Standard Package:

1. Welding Positioner with Control Box and

Remote-Control Box with 24 m cable

2. Operation Manual with Electric Diagram

3. One year Warranty

Optional:

a. Table extension arms to reach larger work

pieces. Arm’s length: work piece OD + 0.70 m

b. Tilt angle from 0° to 135° forward

c. CE mark

Model Work Piece Gravity Center (mm)* VS. Load Capacity (MT)**

Max

Eccentricity Notes:

(*) Maximum gravity center measured from the

table surface

(**) Maximum load capacity when the

positioner’s table is at 90 tilt

(mm) 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000

(mm)

CWP 30 MT 30.0 25.7 22.5 20,0 18.0 16.3 15.0 13.8 12.8 12.0 400

CWP 40 MT 40.0 34.2 30.0 26.6 24.0 21.8 20.0 18.4 17.1 16.0 400

CWP 50 MT 50.0 42.8 37.5 33.3 30.0 27.2 25.0 23.0 21.4 20.0 400

CWP 60 MT 60.0 54.0 49.0 45.0 41.5 38.5 36.0 300

CWP 70 MT 70.0 63.0 57.2 52.5 48.4 45.0 42.0 300

CWP 80 MT 80.0 72.0 65.4 60.0 55.3 51.4 48.0 300

CWP 90 MT 90.0 81.8 75.0 69.2 64.2 60.0 300

CWP 100 MT 100.0 91.0 83.3 76.9 71.4 66.6 300

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 15 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Head & Tail Stock, (Adjustable Center Rotation) HT Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Rotation

Center

(mm)

Rotation

Speed

(RPM)

Elevation

Speed

(m/min)

Max

Eccentricity

(mm)

Torque

(Kg-m)

Power

(kW)

Weight

(MT)

HT 1 1.0 800 800~1,500 0.15~1.50 1.0 150 210 0.75 1.50

HT 3 3.0 800 800~1,500 0.15~1.50 1.0 150 640 1.50 3.20

HT 5 5.0 800 800~1,500 0.10~1.00 0.6 150 900 1.50 5.10

HT 10 10 1,000 1,000~1,500 0.10~1.00 0.6 200 1,880 2.20 10.0

HT 15 15 1,000 1,000~1,500 0.05~0.50 0.6 200 3,360 4.00 13.0

HT 20 20 1,000 1,000~2,000 0.05~0.50 0.6 250 6,700 4.00 14.0

HT 30 30 1,000 1,000~2,000 0.05~0.50 0.6 250 8,500 5.50 16.0

HT 40 40 1,000 1,000~2,000 0.05~0.50 0.6 250 12,000 7.50 18.0

HT 50 50 1,000 1,000~2,000 0.04~0.40 0.6 250 15,000 7.50 23.0

HT 75 75 1,500 1,200~2,000 0.04~0.40 0.5 250 23,000 11.00 24.0

HT 100 100 1,500 1,200~2,000 0.04~0.40 0.5 250 31,000 15.00 26.0

Model Work Piece Gravity Center (mm)* VS Load Capacity (MT)**

Configuration

Head Stock:

Fixed

Tail Stock

Mounted over

idler bogies for

adjust work

piece length

(mm) 250 350 450 550 650 750 850 950 10000

HT 1 MT 1 0.70 0.50 0.45

HT 3 MT 3 2.10 1.50 1.35 1.15 1.00

HT 5 MT 5 3.50 2.50 2.25 1.92 1.66 1.47

HT 10 MT 10 7.00 5.00 4.50 3.80 3.20 2.80 2.63 2.50

HT 15 MT 15 10.50 7.50 6.70 5.70 5.00 4.40 3.90 3.75

HT 20 MT 20 14.20 11.00 9.00 7.70 6.60 5.80 5.20 5.00

HT 30 MT 30 21.40 16.66 13.64 11.54 10.00 8.80 7.80 7.50

HT 40 MT 40 28.57 22.22 18.18 15.38 13.33 11.00 10.40 10.00

HT 50 MT 50 35.70 27.00 22.00 19.00 16.00 14.00 13.00 12.00

HT 75 MT 75 53.00 41.00 34.00 28.00 25.00 22.00 19.00 18.00

HT 100 MT 100 71.00 55.00 45.00 38.00 33.00 29.00 26.00 25.00

Welding Positioner, PL Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Height

Adjustment

(mm)

Rotation

Speed

(RPM)

Elevation

Speed

(m/min)

Max

GC

(mm)

Max

Eccentricity

(mm)

Power

(kW)

Weight

(MT)

PL 1.0 1.00 900 800~1,900 0.15~1.50 1.00 300 200 3.50 1.50

PL 2.5 2.50 900 800~1,900 0.15~1.50 1.00 300 200 4.00 2.50

PL 5.0 5.00 1,200 800~1,900 0.02~0.20 0.45 300 200 8.00 3.50

PL 7.5 7.50 1,800 820~2,300 0.02~0.20 0.45 300 200 12.00 4.50

PL 10.0 10.0 1,800 820~2,300 0.02~0.20 0.45 300 200 18.50 5.50

Turntables, TT Series

Model

Load

Cap.

(MT)

Table

Diameter

(mm)

Rotation

Speed

(RPM)

Max

Eccentricity

(mm)

Dimensions

L*W*H

(mm)

Torque

(Nm)

Power

(kW)

Weight

(MT)

TT 0.5 0.5 800 0.10~1.00 200 800*800*400 80 0.18 0.90

TT 1 1 1000 0.10~1.00 200 1000*1000*500 100 0.25 1.00

TT 3 3 1500 0.05~0.50 200 1500*1500*600 400 0.55 1.10

TT 5 5 1500 0.05~0.50 200 1500*1500*650 600 0.75 1.30

TT 10 10 1800 0.05~0.50 200 1800*1800*650 1200 1.10 1.50

TT 20 20 2000 0.02~0.20 200 2000*2000*750 2400 1.50 2.50

TT 50 50 2500 0.015~0.15 200 2500*2500*750 6000 2.20 4.50

TT 75 75 2800 0.015~0.15 200 2600*2600*850 9000 3.00 6.00

TT 100 100 2800 0.010~0.10 200 2800*2800*1000 12000 4.00 7.80

Features:

a. Designed and Engineered in Canada

b. Remote Control Box with 12 m cable length: 1) On Head Stock Model HT. Includes:

Variable speed on table rotation: Forward / Stop / Reverse; Digital display in RPM; and,

adjustable center rotation height: Up / Down; 2) On Turntable Model TT: Variable speed

on table rotation: Forward / Stop / Reverse; Digital display in RPM; 3) On Welding

Positioner Model PL. Includes: Variable speed on table rotation: Forward / Stop /

Reverse; Digital display in RPM; and, tilt speed control, and height adjustment: Up / Down

c. “T” shaped channels on table surface

Standard Package: a) Welding Positioner PL or Head

& Tail Stock or Turntable, b) Control Box and Remote

Control Box, c) Operation Manual with Electric

Diagram, d) One year Warranty

Optional: a) Foot control pedal. Control:

Forward/Stop/Reverse, b) Extension arms on Turntable

for increase table diameter, c) CE mark

Photos

Photos-Video

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 16 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Welding Manipulators, WM Series Manufacture Welding Manipulators, also known as: Welding Booms and Welding Columns

IRIZAR 3D Model WM 4040 & SAR 40

Model

WM YYXX

SS = Self Stand

Boom Column Trolley or Base Self Stand

Po

wer

(k

W)

Est

imat

ed P

ack

ing

Dim

.

Co

lum

-Bo

om

(L

*W

*H

)

(m

)

Wei

gh

t (M

T)

(A)

Vertical

Expansion (m)

(B)

Horizontal

Expansion (m)

Up

–D

ow

n

Sp

eed

(m

/min

)

In–

Ou

t

Sp

eed

(m

/min

)

Tra

vel

ing

Pre

cisi

on

Sp

eed

(%

)

Max

lo

ad a

t b

oo

m

extr

emit

y (

Kil

os

@ 1

2”

GC

)

Ro

tati

on

An

gle

± 1

80

º

(C)

hei

gh

t (m

)

Pac

kin

g D

im

D*

E*

0.3

0

(m)

(F)

Rai

l ç

to ç

(m

m)

spee

d (

m/m

in)

Effective Min-Max Effective Min-Max

SS WM 1530 1.5 0.53~2.03 3.0 1.0~4.0 1.00

0.1

2 t

o 1

.20

± 2

%

200 manual 3.20 N/A N/A N/A 2.75 3.50*1.40*0.60 2.00

WM 3030 3.0 0.75~3.75 3.0 1.0~4.0 1.00 200 motorized 5.50 2.40*1.90*0.3 1600 1.50 2.75 5.50*1.40*0.70 3.00

WM 4040 4.0 0.75~4.75 4.0 1.0~5.0 1.00 200 motorized 6.50 2.40*1.90*0.3 1600 1.50 2.75 6.50*1.50*0.80 4.00

WM 5050 5.0 1.10~6.10 5.0 1.0~6.0 0.90 300 motorized 7.80 2.40*2.10*0.3 1798 1.50 3.35 7.80*1.60*0.90 5.00

WM 6060 6.0 1.10~7.10 6.0 1.0~7.0 0.90 300 motorized 9.00 2.40*2.10*0.3 1798 1.50 3.35 9.80*1.70*1.00 6.50

SS WM 7060 7.0 1.20~8.20 6.0 1.0~7.0 0.90 300 motorized 10.00 3.20*2.40*0.3 NA NA 4.25 10.80*1.70*1.1 11.00

SS WM 8060 8.0 1.20~9.20 6.0 1.0~7.0 0.90 300 motorized 11.00 3.20*2.40*0.3 NA NA 4.25 11.80*1.70*1.2 13.00

Standard Package: 1) Welding Manipulator mounted on motorized

trolley; 2) Control Box & Remote-Control Box, 3) Operation Manual

with Electrical Diagram. 4) One year Warranty

Features:

a. Designed and Engineered in Canada

b. Boom expansion speed (in-out): From 0.12 to 1.20 m/min

c. Boom lifting (up-down) speed: Constant

d. Trolley motorized travel speed: 1.5 m/minute

e. Column rotation angle: ± 180º

f. Column rotation speed: Approx. 0.30 RPM

g. Main Control Box fixed on trolley: Control column rotation:

Forward/Stop/Reverse.

h. Remote Control Box with 12 m cable length. Control: Variable

speed on boom in-out: Forward/Stop/Reverse. Digital display in

mm/min Also control boom lifting: Up/Stop/Down

i. Boom Features:

• Standard: For Min 1.50 m ID.

• Custom Built: Min 20” ID using WM 3030

• Counterweight system to ensure smooth vertical travel

• Cable organizer: Included

j. Power Source Platforms: Available on Trolley. Max load

capacity of 1.5 MT. Platforms can handle: Lincoln Power Waves

AC/DC 1000, or DC-1500/AC-1200, or equivalent

3D Model Photos Videos

k. Quality:

✓ Gearbox’s shells made of cast iron ASTM-A48-A48M or equivalent

✓ Open gears made of Q235 steel or equivalent

✓ Shafts made of ANSI 1045 or equivalent

✓ Motors and control box with IP 54 protection against dust and heavy rain

✓ Frequency driver made by TECO Westinghouse

✓ Stress Relieved on Column and Boom

✓ Shot Blasted to ensure the paint holds longer

l. Safety

• Boom anti-fall safety device on WM 3030 and up

• Trolley anti-fall safety device

• Limit switches in all directions

m. Set up at Job Site: Erection Supervision, On site Commissioning, Operation,

and Training

Welding Manipulator Guide Selection:

1. Determine the largest tank diameter to be fabricated

2. Determine the largest longitudinal seam to be welded

3. Select the WM YYXX

Y = Maximum effective boom vertical expansion (up-down) in m

X = Maximum effective boom horizontal expansion (in-out) in m

4. Check if column height of the selected WM fits below your overhead crane;

otherwise, we can custom built column height

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 17 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

Boom Configuration for Longitudinal and Circumferential

(SAW) Submerged Arc Welding

3D Model for Single Head

Optional:

1. Wireless Control

2. Submerged Arc Welding Equipment

For Single Wire with Idealarc Lincoln Power Source DC 1000

For Tandem Wire with Lincoln Power Wave AC/DC 1000

3. Irizar Manual Cross Slide for Single Head

Max 50 kilos @ 12” GC. Stroke 80 x 80 mm

4. Irizar Motorized Cross Slide for Single Head

Max 100 kilos @ 12” GC. Stroke: 80 x 80 mm

5. Seam Tracker Model 100 for Single Head

Max 100 kilos @ 12” GC. Stroke: 200 x 200 mm

6. Irizar Motorized Cross Slide for Tandem Head

Max 200 kilos @ 24” GC. Stroke 250 x 250 mm

Wireless control: Included

Tandem Bracket w/two manual cross slides of 300 mm x 300 mm

7. Flux Recovery Model FRU-80: 50 kilos flux capacity

8. Flux Recovery Model FRU-100: 100 kilos flux capacity

9. Flux Oven: 50 & 100 kilos

10. Welding Wire Drum Feed Assist

Drum weight: 500 to 1,000 lbs

Drum diameter: 20 to 26”

Turn table w/brake: Included

11. Camera Monitoring System

12. Welding Manipulator Trolley variable speed: 0.15 - 1.50 m/minute

13. Trolley with Ultra Fine pression transmission:

Applicable: For welding long seams or I beams

14. Wireless Remote Control: With 60 m reach and 128 channels. Control

Boom (in-out): Forward/Stop/Reverse/Variable speed adjustment

15. CE Mark

Custom Built:

1. Self Stand Welding Manipulators (Fixed base): SS WM

2. WM 4040 for welding Steel Box Columns

3. For TIG applications: 1. WM with linear drive. 2. welding rotator with

servomotors, 3. Arc Length Controller

4. Welding Gantry

Note: The information contained in this brochure is intended to be accurate.

However, the manufacturer reserves the right to make changes in design

which may not be included. Latest revision available online

Irizar Motorized Cross Slide for Tandem Head

Irizar Welding Manipulator with SAW Lincoln Welding Head and

Controller; Wire Reel, Seam Tracker Model 100 & Flux Recovery

Model FRU-80. Minimum ID 25” (63.5 mm) with boom efective

horizontal stroke from 3 up to 6 m (10’ up to 20’)

IRIZAR 3D Model WM 4040 & WR 40

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 18 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

Irizar Magnetic Device (optional):

Apply horizontal IF Submerged Arc

Welding (SAW) fillets, outside/inside

the Annular Plate to the Tank Bottom,

by means of a Lincoln LT-7 Tractor

Automatic Girth Welder, AGW Series Girth Welders, also known as: Tank Welder and 3 O’ Clock Welder

The AGW is a self-propelled frame designed to apply efficient horizontal seam welds by means of the Submerged Arc Welding (SAW) Process. The AGW

rides along the upper edge of a large diameter field storage tank while applying inside and/or outside welding. Compared with conventional techniques, the

AGW reduces the construction rate 25 times and cuts welding time by 2.

Model AGW-1 AGW-2 AGW-1- C LNG AGW-1 Motorized Basket

Application

Click for 3D Model

Traditional Method

Tank Jacking Method Traditional Method TM, TJ & LNG Tanks Traditional Method

Traditional Method

Tank Jacking Method

Type Single Side Double Side Single Side Single Side Single Side

Speed (mm/min) 200 to 2,900 200 to 2,900 200 to 2,900 200 to 2,900 2,900

Manual Operated (by clutch lever) No No Yes No Yes

Plate Height (m) 1.25-3.0 TJ & 1.80-3.0 TM 1.80 to 3.0 Min 0.80 m (**) 1.80 to 3.0 1.80 to 3.0

Tank Diameter (m) Min 5.0 Min 8.0 Min 3.0 Min 8.0 Min 5.0

Plate Thickness (mm) 8 to 50 8 to 50 6 to 50 8 to 50 8 to 50

Weight Fixture (kgs) 680 1,360 208 580 380

Weight Power Storage & Cables (kgs) 150 + 70 = 220 150 @ 2 + 140 = 440 150 + 180 + 70 = 400 150 + 70 = 220 Not Apply

Weight (kgs) (*) 900 1,800 608 800 380

Package Dimensions W*D*H (m) 1.55 x 1.20 x 2.65 3.10 x 2.50 x 2.65 1.10 x 0.62 x 1.73 1.55 x 0.85 x 2.65 1.55 x 1.10 x 2.65

Power Source Dimensions L*W*H (m) 1.30 x 1.10 x 1.30 1.30 x 1.10 x 1.30 @ 2 1.30 x 1.10 x 1.30 1.30 x 1.10 x 1.30 Not Apply

Input Power (V, Hz, P) 240/60/3 or 380/50/3 240/60/3 or 380/50/3 240/60/3 or 380/50/3 240/60/3 or 380/50/3 240/60/3 or 380/50/3

Power (kW) 0.19 0.19 0.19 0.19 0.19

Notes: 1) TM: Traditional Tank Construction Method (Down-Top); 2) TJ: Tank Jacking Method (Top–Down); 3) (*) Weight does not include Lincoln Power Source; 4) Power

Source Options: Lincoln Flex Tech 650 X or Lincoln DC 1000; Both units came with NA3S single welding head. Power source weight: 74.8 kilos / 372 kilos; 5) Conversion Kit

available to split one AGW-2 in two AGW-1; or to convert one AGW-2 in two AGW-1; 6) Motorized Basket is useful for welding inspections and repairs; control cable not

included; 7) (**) AGW-1-C plate height: Minimum 0.8 m; only on the first/top shell; 8) Electric Winch: Not included. Max. load capacity of 100 kilos; 9) Welding Tractor &

Video; 10) Irizar Magnetic Device, 3D Model/Video; 11) Welding Procedure Specifications (WPS), Procedure Qualifications Records (PQR) and Welder Qualification Test

(WQT) must be prepared and qualified in accordance with the applicable Codes and Standards and Project Specifications; and, remain full responsibility of the buyer; 12)

Buyer/End-User must built a Frame (see 3D model) for qualification of WPS, PQR and WQT; prior to deploy the AGW at jobsite. Also, the frame is recommended to be used for

hanging the unit when it is not in operation.

Features: 1) Designed and Engineered in Canada, 2) Control Box: Forward/Stop/Reverse & Digital display with variable

speed; Flux recovery: On/Off; Four plug in of 110 V, 50/60 HZ, 1 P or 220 V, 50/60 HZ, 1P; and, Emergency Stop; 3)

Quality: a) Motors and control box with IP 54 protection against dust and heavy rain, b) Frequency Driver made by TECO

Westinghouse or Panasonic

Application: a) AGW-1: It is compatible with Traditional Tank Construction Method driving hanged on the upper edge of

the tank. It is also compatible with Tank Jacking Method driving at ground level on a rail outside and around the tank; b)

For LNG Double Wall Tank built with Traditional Method use LNG AGW-1. This unit fits on 1.0 m space between inner

& outer tanks. c) For LNG built with Jacks select the AGW-1-C. This unit apply welding inside and outside the tank; fits

on 850 mm space driving on a flat bar of ½” thickness x 4” (W) hanged on bracket supports.

(*)

Selection of Lincoln Power Source Flex Tec 650 X or DC 1000, depends of working amperes of Buyer’s Welding Procedure

Standard units come with one wire of 120 mm, rated up to 600 amps. For 800 amps require two wires; for 1000 amps three wires

Item Standard Package Composed

AGW-1

Single

Side

AGW-2

Double

Side

AGW-1-C

Single Side

Compact

1 Lincoln Electric Power Source FlexTec 650 X or DC-1000. Include: Lincoln NA3S

Welding Head Controller & NA3S Wire Feeder; Lincoln wire reel, brackets & cables. 1 set 2 sets 1 set

2 Irizar Heavy duty motorized carriage 1 unit 1 unit 1 unit

3 Irizar Control Box: Forward/Stop/Reverse/Speed Adjustment with display in mm/min.

Four plugs in of 110 V, 50/60 HZ, 1 P or 220 V, 50/60 HZ, 1P 1 unit 1 unit 1 unit

4 Flux recovery & delivery system; flux belt 4” width x 40”. Flux assembly 150 mm

wheel’s diameter. Flux capacity: 25 kg on AGW-1/AGW-2; and, 20 kg on AGW-1-C 1 set 2 sets 1 set

5 Manual welding head (X-Y) cross slide w/ 6” stroke 1 unit 2 units 1 unit

6 Operator seat with toolbox 1 unit 2 units N/A

7 TECO Westinghouse frequency driver 1 unit 1 unit 1 unit

8 Power source storage steel box 1 unit 2 units 1 unit

9

Welding cable 120 mm²: 60 m, 1 wire (*)

Power cable 2.5 mm²: 60 m, 4 wires

Control cable 1.5 mm²: 60 m, 10 wires

1 set 2 sets 1 set

10 Electric control panel 1 unit 1 unit 1 unit

11 Operation Manual & Electric Diagram 1 set 1 set 1 set

12 Warranty 1 year 1 year 1 year

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 19 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

AGW-1 (Traditional Method)

Circumferential Welding for Outside the Tank

AGW-2 (Traditional Method)

Circumferential Seam Inside/Outside simultaneously

AGW-1 (Compatible with Lifting Jacks)

Circumferential Welding for Outside the Tank

3D AGW-1-C (Compact)

Motorized Basket (For Inspections & Repairs) Video

3D Traditional & 3D Jacking Tank Construction Method

3D AGW-1 (Traditional Method)

Driving hung on the upper edge

Electric Winch: Not included

3D AGW-1 (Compatible with Lifting Jacks)

Running outside on rail at floor level

3D AGW-2 (Traditional Method)

Electric Winch: Not included

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 20 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

Linear Oscillator Welding Tractor

Linear Oscillator Welding Tractor: Apply Vertical-Up & Circumferential

MIG/MAG Seam Welds.

Specifications:

✓ On/Off Switch

✓ Quick Clamping Torch Holder for MIG/MAG welding gun

✓ Forward/Reverse Travel Switch

✓ Interface Welding Machine Switch

✓ Variable Speed Knob: From 100 to 1040 mm/minute (4 - 41 IPM)

✓ Oscillation Weaving Knob: From 0 - 2 seconds

✓ Oscillation Stroke Knob (crown width): 0 - 34 mm (± 17)

✓ Oscillation Left Time Knob: 0 – 2 seconds

✓ Oscillation Right Time Knob: 0 – 2 seconds

✓ Origin Location Knob (Left, Zero, Right)

✓ Oscillation Pattern Selection Knob: Five types

✓ Power Supply: AC 110 V, 50/60 HZ, single

✓ Flexible Rail Track: Two of 1,800 mm length each; plus, twelve magnets

Irizar Magnetic Device

Irizar Magnetic Device: Useful to apply inside & outside Submerged Arc

Welding (SAW) fillets on Annular Plate vs Tank Bottom; specially, when

the annular plate is not wide enough, and one of the two rear wheels of the

Lincoln LT-7 Tractor is floating.

Included: Irizar Device (only)

Not included: Lincoln LT-7 Tractor, Lincoln Power Source, cables, etc.

Specifications:

✓ Minimum OD Tank: 5 m (16.4’)

✓ Minimum Outside Annular Plate: 50.8 mm (2”)

✓ Magnetic Device can roll over a crown of 3 mm (1/8”) maximum

✓ Packing (m): 0.60 (L) x 0.40 (W) x 0.28 (H) @ 17 kg

3D Model Video

Video

SAW Lincoln LT-7 Welding Tractor

With Irizar Magnetic Device (red color)

Packing:

Tractor: 500 mm (L) x 400 mm (W) x 250 mm (H) @ 11 kg

Tracks: 2000 mm (L) x 50 mm (W) x 50 mm (H) @ 8 kg

Magnets: 500 mm (L) x 200 mm (W) x 200 mm (H) @ 25 kg

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 21 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada Phone: 1 780 450 6695, Fax: 1 780 485 6677

Email: jirizar@jirizar.com Website: www.jirizar.com

Tank Jacking System Tank Jacking, also known as: Tank Erection, Hydraulic Tank Jacks, and Tank Lifting Jacks

Corpus Christi Texas USA, 40 m OD. SS Tank

Applications:

Tank Construction

1. API 650 Welded Tanks for Oil Storage

2. API 620 Welded Low-Pressure Storage Tanks

3. LNG Double Wall API 620 Tanks

4. Grain Bin or Corrugated Bolted Tanks

5. Bolted Tanks

Tank Repairs & Modifications / Alterations

1. Tank Dismantling & Removal

2. Tank Floor & Annular Plate Replacement

3. Tank Bottom Shell Replacement

4. Tank Capacity Expansion

Industry Segment Used: Oil refineries, petrochemical plants, fertilizer

plants, power generating stations, petroleum product installations &

depots, and liquid storage terminals ports.

Experience: Irizar lifting jacks have been used for worldwide

construction of over five thousand field erected tanks. Maximum lifting

to 2,650 MT.

Standard Package: 1. Jacks with Trestles, 2. Power Pack, 3. Operation

Manual and Electrical Diagram, 4. One year Warranty

Welcome to visit:

3D Model (*) Video 6B(*) Get password access by

7Brequesting to jirizar@jirizar.com

Key Features:

1. Designed and Engineered in Canada

2. Constructing Procedure: Tank erection from top course

downwards.

3. Erection Safe: The lifted tank will be hold in place -will not slide

down-, even in the case of power pack failure/removal, electrical

power shutdown, or hydraulic hose burst; since the tank is hold

mechanically.

4. Flexible: The Tank Jacking can be split for erection of smaller

tanks; or expand, by adding extra jacks for erection of larger

tanks.

5. Cost- Effectiveness

• Large cranes: No longer required; roof is built over the first

course.

• Scaffolding: Minimized

• Tank shell plates: Fed at floor level

6. Personal work inside the tank under roof cover at a maximum

height of 6.50 m: For tank shell plate assembling, tack welding,

inside circumferential and longitudinal welding, welding

inspections, and repairs.

7. Personal work outside the tank at a maximum height of 3.50 m:

For outside circumferential and longitudinal welding, welding

inspections, and repairs.

Tank Lifting Certificate

Our company has developed a unique and sophisticate software for

calculation of the numbers of jacks; required, to guarantee the lifting

jacking system will withstand: tank load, snow load, wind load, and

seismic load; for a particular construction site. Before jacking a tank,

request a Tank Lifting Certificate; our company is not liable for any

misuse, or accident caused by inappropriate selection. Our priority is

safety first!

To obtain a certificate, provide: 1) Tank Diameter (m), 2) Tank Height

(m), 3) Tank Weight (MT) not including bottom shell, neither base plate,

4) Number of roof column(s) support. If any, provide roof weight

transfer to the column(s), 5) Snow Load (MT), 6) 3-Second Gust Wind

Speed (Km/h) from ASCE 7-10 or the National Building Code; and, 7)

Seismic Geometric Data from USGS or the National Building Code.

Laboratory Tested

Irizar Lifting Jacks has been tested and found satisfactory at full load

capacity plus a safety factor of fifty percent. Test has been conducted by

C-FER Technologies, a well-known Canadian Laboratory; include a)

Test of the jack along with its structural parts, b) Test of the hydraulic

lifting system, and c) Test of mechanical load holding system. Report is

available; for safety reasons this report is required in many jobsites prior

to using the equipment.

Attributes:

Power Packs come with high-end Motor Starter, Safety Release Valve,

and Electric Diagram. Optional Wireless Control. It has sixty-meter

reach and control: Motor on/off & oil flow in/out. Advantage: One

operator can lift/lower the tank

Irizar Double Action Jacks has been tested at job sites at extreme

temperatures from minus 30 ͦC up to 45 ͦC

© 2020 Irizar Heavy Industries Inc. All rights reserved

Exceeding International Standards since 1999 22 | P a g e

IRIZAR HEAVY INDUSTRIES INC Head Office: 1512 Adamson View, Edmonton, Alberta T6W 0V4, Canada

Factory: 464014 RR 235, County of Wetaskiwin, AB, T0C 1Z0, Canada

Phone: 1 780 450 6695, Fax: 1 780 485 6677 Email: jirizar@jirizar.com Website: www.jirizar.com

Grain Bins Jacking System (Advantages)

1) Irizar Jacks working capacity: 12 MT (26,400 #). Competitor’s offer two models:

3.4 MT (7,500 #) & 5.68 MT (12,500 #). Having only one model for all applications,

this saves you money; 2) Competitive Price. Irizar 12 MT jack beats the price of our

competitor, even the 3.4 MT jack; 3) Irizar Jacks climbs continuously in strokes of 100

mm up to 1,200 mm (46”). Competitor’s jacks require pin/un-pin three times for lift

the full stroke; this saves you lifting time and labor; 4) 13 HP Irizar Gas Power Pack

is required for lifting up to 34 jacks. Competitor’s require power packs of 6.5 HP, 13

HP, and 38 HP; this saves you money; 5) Quality: Irizar Jacking System is

Engineered in Canada and Tested by a Canadian Laboratory in Edmonton; 6)

Support: Our Engineered Software helps our customers to determine the number of

jacks required for a particular project built in any jobsite worldwide.

Jacks for Welded Tanks:

Description Jack Model

12 MT - 3000

Jack Model

25 MT - 3000

Working capacity (metric tons) 12 25

Tested load (metric tons) 18 37.5

Double action jack Yes Yes

Minimum outside diameter (m) 3.50 3.50

Minimum shell thickness (mm) 3.175 (1/8”) 3.175 (1/8”)

Shell height (mm) Up to 3,000 Up to 3,000

Arc-distance between jacks (m) 1.50 - 3.0 1.50 - 3.0

Jack unitary climb (mm/stroke) 100 100

Lifting time per shell (min) Approx. 30 to 45 30 to 45

Jack weight (kg) 64 90

Trestle & Stay Pipes weight (kg) 250 410

Approx. weight/set (kg) 314 500

Packing weight (kg) 40 40

Notes:

1. Standard trestle can accommodate up to 3.0 m shell plate. Custom built trestles can reach up to 4.0 m shell plate

2. Tank supports of 0.5 m height can provide personal entrance/exit, air

ventilation flow, power cables and tools access all around the tank.

Jacks for Grain Bins & Bolted Tanks:

Video Irizar Lifting Jacks for Grain Bin Construction

3D Lifting Jack12 MT-1200

Description

Grain Bins

Jack Model

12 MT - 1200

Bolted Tanks

Jack Model

12 MT - 3000

Working capacity (metric tons) 12 12

Tested load (metric tons) 18 18

Double action jack Yes Yes

Minimum outside diameter (m) 2.50 3.50

Minimum shell thickness (mm) 1.75 3.175

Shell height (inch) 46” 120”

Arc-distance between jacks (m) Max 3.0 Max 3.0

Jack unitary climb (mm/stroke) 100 100

Lifting time per shell (minutes) 12 – 18 30 - 45

Jack weight (kg) 64 64

Trestle & Stay Pipes weight (kg) 110 250

Approx. weight/set (kg) 174 314

Packing weight (kg) 40 40

Power Packs Specifications:

Description

Tank

Capacity

(Liters)

Pump

Flow

(LPM)

Working

Pressure

(PSI)

Weight

(Kilos)

Electric Power Pack / Jack Model 12

10 HP, Max 34 jacks 350 22 1,750 350

20 HP, Max 65 jacks 350 45 1,750 375

40 HP, Max 115 jacks 500 96 1,750 575

Two of 40 HP, Max 230 jacks 1,000 192 1,750 1,150

Gas Power Pack for Grain Bins

13 HP, Max 34 jacks 227 22 1750 350

Electric Power Pack / Jack Model 25

20 HP, Max 20 jacks 350 45 2,400 375

40 HP, Max 38 jacks 500 96 2,400 575

Two of 40 HP, Max 76 jacks 1,000 192 2,400 1,150

Three of 40 HP, Max 114 jacks 1,500 288 2,400 1,725

Note: Oil heater is required for power packs working subzero temperatures

Quality:

1. Ball Valves: Easy operation. It require only with 90-degree turn to

open/close. Instead, the needle valves require eight full turns.

2. Trestle Box Indentations: Made to match the jack’s grip jaw pitch;

which is the mechanism that holds the tank weight mechanically

3. Grip Jaws: Heat treated with 48 to 50 RC hardness; avoid

premature wearing

4. Finishing: Shot blasted at SA 1½ before been prime and painted.

Coating thickness is 150 microns minimum on trestles & stay

pipes; 250 microns minimum on jacks & power packs.

Jack’s Test Certificate: It is provided for each PO

Spare Parts can be ordered by using 3-D Exploded Solid Works

Drawing available in our Operation Manual. Spare Parts are in stock.

Payment can be made by Wire Transfer or Credit Card (Visa, Master or

American Express). Parts are usually shipped within 24 hours by FedEx.

Packing: Irizar Products are professionally packaged. It provides

protection during storage, transportation, loading and un-loading.

Packaging also minimizes the floor space required for storage &

transport. All packages have lifting lugs and forks access. Steel crates

for jacks & accessories have pallet jack access.

Stock: The Largest World-Wide available in Canada

Notes:

Training: We offer a) Tutorial Lifting Jacks Set up Video, b) Tutorial

Lifting Jacks Operation Video, c) Training in our Alberta Canadian

Facility, and d) Training at Jobsite Worldwide.

Technical Support: 24 Hours by WhatsApp

Delivery Time: a) In North America, Canada & USA: We can deliver

at buyer’s shop floor at the latest in five business days; b) In South

America: Delivery takes four to five weeks at any Container’s Sea Port;

c) Word Wide: Delivery takes five to six weeks at the most important

Container’s Sea Ports. Also, we can ship Word-Wide by air cargo.

Plate Fit Up Tools Devices: Shell Vertical Fit Up Video; Shell

Horizontal Fit Up Video; Floor Plate Fit Up Video; Plate Fit Up Tools

Supplier

Welding Equipment: a) SAW Irizar Tank Welder Model AGW-1-C for

inside/outside circumferential seams, b) SAW Irizar Tank Welder Model

AGW-1 for outside circumferential, c) MIG/MAG Irizar Linear Welding

Oscillation Tractor for longitudinal seams