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screw compressors Ingersoll Rand
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Webcast launch 2008
X8I Product Introduction
Ingersoll Rand System Automation
Controls & Automation2
Why system control?
X8I product introduction
Features and functionality
Connectivity & Architecture
Marketing documentation
Support documentation
Availability and launch
Agenda
Ingersoll Rand System Automation X Series
Controls & Automation3
System Automation
More compressors are
running than required
The wrong combination of compressors are running
System pressure is much higher than required
Why System Control?
As much as 20%-60% of the energy used to operate
typical compressed air systemsis wasted!
Common findings with unmanaged systems:
Actual m/min demand
Controls & Automation4
System Automation
Advanced system control
High value/low cost
Standard to custom configurations
Leverage Nirvana efficiency attributes
Easy to install, setup and operate
2-8 unit compressor installations
Multi-unit new installations
Nirvana addition to existing system
Optimizing retrofit for existing system
X8I Market Positioning and Opportunity
16,000+ installations have multiple 7.5-350 kW compressors
more every day!
Controls & Automation5
X8I Product Introduction
Microprocessor or electro-pneumatic
Ingersoll Rand or competitive
Nirvana 5.5 160 kW
Any combination or configuration
Energy Control Mode
Automatic sequence selection
High value features & functionality
Replaces
IEO & ISM
Controls up to 8 Compressors
Controls & Automation6
System Automation
1. Operate compressors only as needed
Single point pressure control
Common control set points
Anti-cycling control
Real time schedules
System standby mode
System pre-fill
Key controller functionality
Control Objective
Energy reduction & increased reliability
Controls & Automation7
System Automation
2. Leverage the most efficient trim control Nirvana VSD
Base load & trim - FILO
Multiple Nirvana 5.5 160kW
Bolt-on VFD integration
30 millisecond scan rate
Priority sequence selection
Control Objective
Key controller functionality
Energy reduction & increased reliability
Controls & Automation8
System Automation
Key controller functionality
Control Objective
Energy reduction & increased reliability
3. Operate the most efficient set of compressors
Energy Control Mode
Ingersoll Rand or Competitive
Multiple Nirvana and Bolt-on
VFD
Programmable compressor
and compressor group priority
Controls & Automation9
System Automation
4. Maintain tight and repeatable pressure control
Key controller functionality
Single point pressure control
Common control set points
30 millisecond scan rate
Multiple pressure profiles
Control Objective
Energy reduction & increased reliability
Increase in Pressure
Controls & Automation10
System Automation
5. Provide system reliability
Control Objective
Controls & Automation11
X8I Product Introduction
Additional X8I functionality:
Custom sequence programming
Equal hours scheduling
Power outage restart
Controller failure revert to local
Network Communication
System Component monitoring &
control
Pressure control up to
1000 psig (70 bar)
Auxiliary input and output
field configurable
IP65/NEMA 4 enclosure
More Features and Benefits
Controls & Automation12
Questions?
Moving on to:
Compressor Connectivity
and System Architecture
X8I Product Introduction
Controls & Automation13
Nirvana rotary 20 hp (15 kW) and above
-RS485 Network
All IntelliSys controlled compressors
-RS485 Network
S3 controlled compressors will direct
connect to the X8I
-RS485 Network
All competitive compressors
And ALL pressure switch controlled
compressors .
-Hardwire direct connect
X8I Compressor control interface/integration
Nirvana 7.5 15 hp (5.5-12 kW)
-Hardwire direct connect
Direct Connect
over RS 485
Network
Nirvana
IntelliSys
R- Series
Competitor X or Press. Sw. Control
Controls & Automation14
RS485 Communication Network (1219m / 4000 ft. Max)
Up to 8 Ingersoll Rand Fixed-speed or Nirvana CompressorsX8I System Controller
RS485 Cable (10m / 33 ft. Max)X8I System Controller
Hardwire
Direct Connection
(100m / 330 ft. Max)
Up to 4 Mixed Manufacturer Compressors Up to 4 Mixed Manufacturer Compressors
Ingersoll Rand Compressors: Connected over a RS485
Competitive or Pressure Switch Compressors: Hardwire Connection
Hardwire
Direct Connection
(100m / 330 ft. Max)
X8I Control Architecture
Controls & Automation15
RS485 Communication Network (1219m / 4000 ft. Max)
Ingersoll Rand Fixed-speed or Nirvana Compressors
X8I System Controller 8 Compressor Integration
Mixed Manufacturer
Compressors
Ingersoll Rand & Competitive (or Pressure Switch) Compressors:
Connected over RS485 and Hardwire
Management of 8 compressors in any combination
regardless of connection strategy
X8I Control Architecture
Hardwire Direct Connection
(100m / 330 ft. Max)
Controls & Automation16
Up to 8 Ingersoll Rand Fixed-speed or Nirvana CompressorsX8I System Controller
Communication
Gateway
IR- 485 to
Modbus RTU
Optional:
Ingersoll Rand Automation
RS485 Communication Network (1219m 4000 ft. Max)
Networked I/O
Configurable:
8 Digital Inputs
6 Digital Outputs
4 Analog Inputs
Optional:
Bolt-on VSD
Network Integration for
Compressors with
Add-on VSD
Optional:
L
E
D
1
L
E
D
2
C01
C02
C04
C03
ir-PCB
From VSD PressureTransducer
To VSD PressureTransducer Input
Optional:
Remote Expansion
Network Integration of up to
2 Mixed Manufacturer
Compressors (ir-PCB
Hardwire Connection)
Controls & Automation17
Brochure
Functional Specs
Comparisons
Full Range of Sales Documentation
Controls & Automation20
Full Range of Support Documentation
Operations
System Automation X8I
Operators Manual - X8I
Operators Manual - Opt
Set-up
System Automation X8I
Quick Set-up Manual
Application & Integration
System Automation X- Series
Interconnect Manual
Service Training
Training Overview - CD
Tech 350 - Classroom
Controls & Automation21
Sales Library Information
Brochure (CCN-38455283)
Detailed Specifications
Quick Set-up Guide
Operations Manual
Interconnection Guide
Competitive comparison
Pricing
http://www.iremea.com/esa%20web/Index.asp
Controls & Automation22
X- Series Automation - Summary
X8I System ControllerX4I System Controller
Position Entry Level Advanced
Control Type Positive Displacement Positive Displacement
Number of Compressors 4 8
Nirvana 5.5-30 kW only All Nirvana
Control Scheme FILO, FIFO, E.H.R ENER, FILO, E.H.R
Sequence Selection Programmable Automatic & Programmable
Interconnection Hardwire RS485 & Hardwire
Interface IR-PCB IR-485, IRV-485, IR-PCB
Wiring Distance - Hardwire 330 ft (100 M) 330 ft. (100 M)
Cable Distance - RS485 N/A 4000 ft. (1219 M)
Remote Communication N/A Option - System Gateway
Bolt-on VFD N/A Option - VFD Module
Remote Hardwired Compressors N/A Option - EX Module
System Instrumentation N/A Option - IO Module
Controls & Automation23
System Automation
Summary
Unmanaged systems contribute to high operating
costs and compromised reliability
Large opportunity to create customer value through system
control applications
High value product is now available from Ingersoll Rand