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IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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Page 1: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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ENG

Page 2: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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Combining creativity and control

Anyone can cut or bend a piece of metal, but at IQ Metal we take pride in doing it our way. We combine creativity in solving a task with control of the process to suit your specific needs. Nothing more – nothing less.

No two customers are alike. Therefore, we differen-tiate the services and flows to every customer. We are equally thrilled to act as competitive supplier of components as we are to take care of the whole supply chain and delivery of integrated metal solu-tions.

What is OK today is NOT OK tomorrow, and there-fore we continuously develop our competencies and solutions. Our company is developed according to a fixed strategy and business plan, and based on a high-quality and competitive cost approach.

Team up with IQ Metal and get a whole new experi-ence working with a sub-supplier who covers all of Europe from two modern factories.

Anyone can cut or bend a piece of metal, but at IQ Metal we take pride in doing it our way.

” ”

GLOBAL FOOTPRINT

Page 3: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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www.iqmetal.com

Employees

Locations

180 in the Group

IQ Metal A/SHead office in Hasselager, DenmarkEstablished: 1965

IQ Metal Polska, Stettin Poland Established 2010

Page 4: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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Electronic equipment

HVAC

Servicing global industries

Industries we serve include:

Wind turbinesElectronic equipment HVACVending machinesMedico technical equipmentFurnitureGraphic printing machinesRehabSignageInternal and external logisticsRetail interior and shop fittingsFood processing machineryExhibition systems and fittingsStovesCabinetsRefrigeratorsSanitary industryMachinery

IQ Metal supplies components and subassemblies to a wide range of industries. We manage complete supply chains upstream or downstream, and establish partnership manufacturing with our customers. This makes it possible for customers to focus on key competence, and utilize IQ Metal efficient, unique and scalable supply chain.

We do not market our own products, and are totally committed to being the most effective supplier of integrated metal solutions for our customers.

INDUSTRIES

Vending machines

Page 5: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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Page 6: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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Design and constructionThe key to a cost effective product is to integrate production know-how early on in the design phase. At IQ Metal we offer a wide ranging know-how and specialist knowledge on manufacturing products made out of metal, and we suggest you consult us for crucial input already in the idea phase when you develop new products. Our engineers uti-lize 3D software and integrate seamlessly with your construction staff, creating the perfect foundation for a close co-operation.

Laser cuttingLaser cutting is an extremely precise and cost effective method of processing sheet metal, and typical for series of small to medium volume. At IQ Metal we perform laser cutting efficiently and with a high degree of flexibility for all batch volumes. We are able to make even large series cost effectively, owning to our high speed laser cutting machines. We can combine laser cutting and turret punching with threading and other forming processes in one flexible machine, reducing cueing up of parts and eliminating risks of failures. In other words, processes that are traditionally carried out in several steps are reduced to one closed process only.

Turret punchingTurret punching is performed efficiently on our CNC machines, for which we have a very high number of tools. Among the key advan-tages of turret punching are that the speed of punching is very high, and the metal is not subjected to heat. Turret punching is primarily used for relatively thin sheets, or when there is a high number of holes in a product. The efficiency is determined by the speed of the machinery and the number of tools on-hand, and at IQ Metal we have control of both. Turret punching is suitable from batches ranging from medium to high volume, and we offer integrated shearing, tapping and forming.

BendingOur machinery spans from traditional CNC bending machines over advanced semiautomatic panel bending machines to fully automated robotic cells. A wide variety of standard and special tools are avail-able. Based on our expertise we determine the best process for the job, and this way we can manufacture both low volume and high vol-ume production batches cost-effectively. High production speed gives a quick and efficient production, and a large variety of tools means that we can bend in all shapes and angles.

WeldingAll types of welding (aluminium, steel, and stainless steel) can be per-formed at IQ Metal, and we always make sure that we meet the high-est quality demands. Our welders are regularly certified by external certification organizations ensuring a consistently high quality.

PROCESSES

• Low setting up costs• Capacity from 2.5 – 4 kW• Integrated shearing, tapping and

forming • High precision and quality• Optimum utilization of the material• Minimal risk of deformation• Increased productivity• No need for post-process

machining

• Quick service• Flexible external resource• 3D software• Exchange of data in all formats• Design for manufacture

• High punching speed and quality• Minimal thermal distortion from

heat • Optimum process for sheet metal

plates up to 8mm thickness • High utilization of the material• A high number of tools available• Integrated shearing, tapping and

forming

• A high number of machines and tools available

• A highly flexible production• Cost-effective in all volumes• Fully automated robotic cell

available

• Welding of aluminium, steel and stainless steel

• Certified welders• High quality• EN1090/ISO3834 certified• Welding is done manually or by robot

Process know-how warrants results

Page 7: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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MachiningIQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are capable of handling sizes up to X=1600, Y=1100, Z=1100, and in this way we are able to service very diverse demands from our customers.Since part of our production is carried out on very efficient unmanned robotic cells, we are experts in serial production of batches with a volume higher than 200 pcs, but we can also handle lower series efficiently.

3D measurementQuality and process control are key performance parameters for IQ Metal, and we use regularly calibrated 3D measurement technology to control that our products fit the dimensions and parameters specified by our customers. Our 3D measurement equipment is semi-automatic, which means that we can quickly change products, which is very relevant in a production with a wide variety of components supplied to many different industries.

FinishingAll usual finishing processes are available in our own factory. Large orders are supplied cost effectively in co-operation with our subsidi-ary in Poland or local as well as global partners. We have a long experience and a large capacity in brush and drum deburring, and in throughfeed grinding and cosmetic grinding. As part of the finishing process, we carry out mechanical joining of components by means of rivets or alternative technical solutions, either on automated machines or manually. Mounting of pressure nuts, pressure bush, and pressure stay are also handled internally, and thereby reducing costly logistic time.

Surface treatmentAll types of surface treatment is handled in-house as well as using regular and approved partners. We hold extensive experience in all types of surface treatment, and quality is delivered according to relevant standards as well as specific customer requirements. Our day-to-day logistic flow with our partners guarantees a minimum of time lost in transit, and reduces our overall delivery time.

AssemblyExtensive experience in subassemblies and delivery of complete products. We utilize both internal staff and partner companies to cor-respond quickly to customer demands, making it possible to stay com-petitive while ensuring an overall high quality and a competitive total cost. Let IQ Metal handle your integrated metal solution and reduce costs in your value chain, while making sure that only one supplier is responsible for the quality of your complete product.

• Very competitive supply of serial products

• Automated and fast machines• High quality

• Certainty of quality of products supplied

• Documentation of quality control • Batch control• Fulfilling specific industry stand-

ards• Efficient quality control increases

production speed

• All finishing processes available• Automated or manual mechani-

cal joining of components • Saving logistic time reduces

manufacturing costs• High quality output• High efficiency

• All types of surface treatment• According to relevant standards• Specific requirements are

welcomed• Quick response time

• Remove unclear areas of responsibility when using many partners

• Reduce the risk of late delivery• Reduce costs• Increase your competitiveness

Page 8: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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QUALITY

Recent years’ increasing demands for documenta-tion and control of processes from major customers in global industries have set new standards among industrial sub-suppliers.

PPAP stands for Product Part Approval Process, and it was originally developed in the automotive indus-try. It is now spreading to other industries, and IQ Metal is fully PPAP compliant and delivers level 5 PPAP documentation. With the implementation of PPAP, Six Sigma, GPS and related frameworks have become everyday terms in the factory of IQ Metal.

Our key competence is not only the physical product you hold in your hands, but all the invisible and intangible processes surrounding the product, that makes it possible for our customers to achieve the lowest total cost.

Our aim is to develop IQ Metal into one of the suppliers on the cutting-edge of the market, and in the future, we will develop our competences even further to optimize the role as an integrator of value chains, an innovation-factory, and of course a com-petitive sub-supplier.

er i overensstemmelse med kravene i fulfils the requirement in EN 3834-2:2006

Sagsnummer:

rev. :31.3.2014 Page 1 of 2

K0373408

EN 3834-2:2006

IQ Metal Polska Sp. z o.o.

Certifikat gyldig fra: Certificate is valid from:

Certifikatet gyldig til: Certificate is valid until:

18-08-19

inden for materialegruppeEN 3834-2:2006 1.1-1.2-1.4-21-22-23

2014.7239.0014

Product Certification

IQ Metal Polska Sp. z o.o Goleniowska 56D 70-847 Szczecin

Certificering til smeltesvejsning af metalliske materialer for overensstemmelse standarden

Certifikatets gyldighedsområde: Scope of the Certification:

Inspecta A/S

18-08-14

Nr./No:Inspecta attesterer hermed at kvalitetsstyringssystemet ved:

Inspecta hereby declares that the Quality System by:

Inspecta Danmark A/SVadgårdsvej 25, 6830 Nr. Nebel

Telefon +4570229770Mail : [email protected]

for

i henhold til tabel

EN 1090-1+A1:2011

06-05-15

Nr. Nebel 06-05-14By/dato

rev. :P 5a rev. 20.12.2013

2014.7239.0001aSide 1 af 2

Nr.:1727-CPR- K0367994

Inspecta A/S Vadgaardsvej 25

6830 Nr. Nebel , Danmark Tlf: +4570229770

Harmoniseret standard Deklarationsmetode

fabrikkens egen produktionskontrol

I overensstemmelse med forordning 305/2011/EU Europa-Parlamentets og Rådets afgørelse af 9. marts 2011 (forordningen om byggevarer) gælder dette certifikat for byggevaren.

Byggevare

Byggevare

Overensstemmelsesattest

Udførelsesklasse på

og/eller kontrolkravene til fabrikkens produktion, der indgår i den harmoniserede standard, der anvendes til at vurdere resultaterne af de deklarerede egenskaber, ikke ændres, og produktet og fremstillingsforholdene i anlægget ikke ændres væsentligt. (I henhold til bilag 1.)

Dette certifikat attesterer, at alle bestemmelser vedrørende vurdering og kontrol af ydeevnens konstans, der er beskrevet i bilag ZA af standarderne

A.1 af EN 1090-1:2009+A1:20111 og 3a

Ikke relevant

Dette certifikat blev udstedt første gang og vil forblive gyldigt indtil 06-05-14 så længe testmetoderne

Fremstillet af

EN 1090-1:2009 +A1:2011 Kan udføres op til og med:

efter system 2+ anvendes, og at fabrikkens produktionskontrol opfylder alle de foreskrevne krav som anført ovenfor.

EXC 3

IQ Metal A/SBirkemosevej 18361 Hasselager

Omfang:

Inspecta sagsnr.:

JBCertificeringsleder

Fremstilling af stålkonstruktioner

Fremstillet på fabrik(kerne)

EN 1090-2+3 :2008+A1:2011

Inspecta Danmark A/SVadgårdsvej 25, 6830 Nr. Nebel

Telefon: +4570229770Mail: [email protected]

Execution Class of the

and

EN 1090-1+A1:2012

19-08-15

Nr. Nebel / 19-08-14City/ Date

rev. :P 5a rev. 20.12 .2013

Side 1 of 2

Declaration Method

A.1 of EN 1090-1:2009+A1:2012

according table

Manufacture of steel structures.Fremstilling af stålkonstruktioner.

EXC 3Scope:

EN 1090-2,-3:2008+A1:2011

EN 1090-1:2009 +A1:2012 Can carry up to and including: 1 og 3a.

Inspecta case No:

This certificate attests that all provisions concerning the assessment and verification of constancy of performance described in Annex ZA of the standards

No.:1727-CPR- K0372936

Certificate

Harmonised Standard

conformity of the factory production control

Construction Product

Construction Product

In compliance with Regulation 305/2011/EU of the European Parliament and of the Council of 9 March 2011 (the Construction Products Regulation or CPR), this certificate applies to the construction product.

of

Inspecta A/S Vadgaardsvej 25

6830 Nr. Nebel , Denmark Tlf: +4570229770

Produced by

under system 2+ are applied and that the factory production control fulfils all the prescribed requirements set out above.

Produced in the manufac-turing plant

N/A

This certificate was first issued on and will remain valid until 19-08-14

IQ Metal Polska Sp. z o.o. Goleniowska 56 D

70-847 Szczecin

Polska

2014.7239.0014

as long as the test methods

Certification Manager

and/or factory production control requirements included in the harmonised standard, used to assess the performance of the declared characteristics, do not change, and the product, and the manufacturing conditions in the plant are not modified significantly. ( According to Annex 1.)

Inspecta Danmark A/SVadgårdsvej 25, 6830 Nr. Nebel

Telefon +4570229770Mail : [email protected]

er i overensstemmelse med kravene i fulfils the requirement in EN 3834-2:2006

2014.7239.0001arev. :31.3.2014 Page 1 of 2

K0363748

EN 3834-2:2006

IQ Metal A/S

Certifikat gyldig fra: Certificate is valid from:

Certifikatet gyldig til: Certificate is valid until:

06-05-19

inden for materialegruppeEN 3834-2:2006 1.1-1.2-1.4-22.

Product Certification

Birkemosevej 18361 Hasselager

Certificering til smeltesvejsning af metalliske materialer for overensstemmelse standarden

Certifikatets gyldighedsområde: Scoope of the Certification:

Inspecta A/S

06-05-14

Nr./No:Inspecta attesterer hermed at kvalitetsstyringssystemet ved:

Inspecta hereby declares that the Quality System by:

Inspecta Danmark A/SVadgårdsvej 25, 6830 Nr. Nebel

Telefon +4570229770Mail : [email protected]

Page 9: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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Total Cost Total Quality Total Delivery

Page 10: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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STRATEGY

Page 11: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

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If you decide to work with IQ Metal, you also decide to leave nothing to chance. We are experts in controlling processes, because we understand how important it is to have your products supplied on-time in the right quality.

We supply components, subassemblies and totalsolutions on the basis of the same process that guarantees efficiency, performance and compliancewith whatever quality systems you require. We are used to working with and utilizing systems such as ISO9001:2008, EN1090/ISO3834, Six Sigma, Lean and PPAP, and we are regularly audited by our customers.

Tomorrow better than today

When it comes to services, we provide high quality assistance with prototypes, engineering, design, sourcing, production preparation and supporting the value chain of our partners. All in all, this adds up to an integrated metal solution, where we become your partner for the long term.

Ongoing focus on innovating for efficiency and quality is expressed in our goal of making ”Tomorrow better than Today”. We aim to be among the best suppliers of quality products when compared to similar companies.

IQ Metal always follows all relevant environmen-tal requirements, and is never in conflict with the law. We do not use solvents, chlorine or any oth-er environmentally hazardous consumables. Our working environment is screened and approved regularly and our very active safety organization is headed up by the top management.

Page 12: IQ Metal imagebrochure in English · 2014-10-28 · 7 Machining IQ Metal offers machining on 3 and 4-axis CNC centers able to handle products from 35 g to 350 Kg. Our machines are

IQ Metal A/S IQ Metal Sp. z o.o.

www.iqmetal.com