IPL, 235, 235e, 240, 240e, 2008-01, 506 95 59-01

506 95 59-01

Spare parts

235, 235e240, 240e

Illustrated 2008-01

I0801001Parts List

235e, 240e

34

6

10

11

19

2

20

5

9

8

17

16

15

18

14

12

13

A

Page A235e, 240eCHAIN BRAKE ASSY 545 071101

Pos. Description Compl No. (pos no.) Part No. Quantity Notes

2 ASSEMBLY KNOB EZT 545-146401 13 PIN, DOWEL 20 530-057950 14 ASSY, FRONT LINK 20 530-057940 15 M3.83 X 1.81 X 9 PLASTITE 20 530-015911 16 SPRING COMPRESSION 20 530-016415 1

8 PIN, BAND RETAINER 20 530-015913 19 BRAKE BAND 20 530-057923 110 COVER, BRAKE BAND 20 545-071001 111 SCP#6-19 X .437 .PL. PAN. 20 530-016064 312 GEAR, IDLER 20 545-060201 113 WHEEL, GEAR ADJUSTER 20 545-090502 114 PIN, BAR ADJUSTING 20 545-060501 115 ASSY ADJUSTER SCREW 20 545-065901 116 COVER, GEAR 20 545-059201 117 SCP#6-19 X .437 .PL. PAN. 20 530-016064 318 Clip, EZT Spring 20 545-149301 119 Decal, EZT Clutch Cover 545-118601 120 Chain brake assembly 545-071101 1 Incl 3,4,5,6,8,9,10,11,12,13,14,15,16,17,18

235, 240

5

32

14

13

11 12

10

14

16

15

4

876

B

Page B235/240CHAIN BRAKE ASSY 545 07 11-03

Pos. DescriptionCompl No. (pos no.) Part No. Qty Notes

2 PIN, DOWEL 16 530-057950 13 ASSY, FRONT LINK 16 530-057940 14 M3.83 X 1.81 X 9 PLASTITE 16 530-015911 15 SPRING COMPRESSION 16 530-016415 16 SCREW BAR ADJUSTING 16 530-016110 17 RETAINER PUSH NUT 16 530-038593 18 PIN BAR ADJUST 16 530-015826 1

10 PIN, BAND RETAINER 16 530-015913 111 BRAKE BAND 16 530-057923 112 COVER, BRAKE BAND 16 545-071001 113 SCP#6-19 X .437 .PL. PAN. 16 530-016064 314 NUT, BAR MTG 530015917 215 Decal 545-118701 116 CHAIN BRAKE ASS'Y FRT ADJ 545-071103 1 Incl 2,3,4,5,6,7,8,10,11,12,13

235, 235e/240, 240e1

5

2

8

3

7

6

10

9

16

11

12

14

13

15

C

Page C235/235e/240/240eCLUTCH AND OIL PUMP

Pos. Description Compl No. Part No. Qty Notes1 ASSY- CLUTCH 530-014949 12 WASHER, CLUTCH (LARGE) 530-015611 13 3/8-6 TOOTH DRUM ASEMBLY 530-047061 13 .325-7 TOOTH DRUM ASEMBLY 530-048132 1

5 WASHER, THRUST 530-015907 16 ASSEMBLY OIL PUMP 530-057935 1 INCL 7,9,107 HOUSING, PUMP 6 530-057935 18 GEAR- WORM 530-037820 19 PLUNGER & GEAR 6 530-057932 1

10 BARREL, PUMP 6 530-057930 111 OIL BLOCK 545-069201 112 ELBOW FITTING 530-049477 113 PICK UP ASSEMBLY OIL TANK 545-069501 1 INCL 14,1514 PICK-UP SEAL 13 115 SPRING, FILTER 13 116 SCP#6-19 X .437 .PL. PAN. 530-016064 2

235, 235e/240, 240e

2

3

1

2

2

D

Page D235/235e/240/240eCOVER

Pos. Description Compl No. Part No. Qty Notes1 CYLINDER SHIELD 545-061301 1 INCL 2,32 SCREW, CYL SHIELD 1 545-070001 33 Starting reminder decal 1545-1165011

235e, 240e

53 421

8

11

9

7

12

6

10

14

13

E1

Page E1235e/240eEPS STARTER

Pos. Compl No. Compl No. Part No. Qty Notes1 SCREW SHOULDER 7,12 530-021179 12 STARTER HUB EPS 7,12 530-059677 13 SPRING EPS 7,12 530-021180 14 SCREW, ROPE RETAINER 7,12 530-016080 15 PULLEY- STARTER EPS 7,12 545-058201 16 SPRING- RECOIL 12 530-042095 17 KIT, EPS STARTER 235e/240e 12 530-071966 0 Incl 1,2,3,4,58 BAFFLE 545-063801 19 FAN HOUSING 12 545-063701 110 HANDLE & ROPE assy 12 545-010010 111 SCREW, FAN HOUSING 12 530-016432 412 KIT, complete EPS 235e/240e 545-008024 0 Incl 1,2,3,4,5,6,8,9,10,1113 DECAL 235e 545-118502 114 DECAL 240e 545-118501 1

235, 240

7

9

8

432

1

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6

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11

E2

Page E2235/240STANDARD STARTER

Pos. Compl No. Compl No. Part No. Qty Notes1 KIT, STD STARTER 235,240 545-008028 incl 1,2,32 SCREW SHOULDER 1,1 530-015920 13 SCREW, ROPE RETAINER 1,1 530-016080 14 PULLEY- STARTER standard 1,1 530-057890 15 HANDLE & ROPE assy 10 545-010010 16 SPRING- RECOIL 10 530-042095 17 BAFFLE 545-063801 18 FAN HOUSING 10 545-063701 19 SCREW, FAN HOUSING 10 530-016432 410 Kit complete 235/240 545-008025 INCL 2,3,4,5,6,8,911 DECAL 235 545-118503 112 DECAL 240 545-165947

235, 235e/240, 240e

6

3

2

4

5

1

F

Page F235/235e/240/240eIGNITION SYSTEM

Pos. Compl No. Compl No. Part No. Qty Notes1 FLYWHEEL ASSY 530-039147 12 WASHER, FLYWHEEL 530-015127 13 NUT, FLYWHEEL 530-016134 14 MODULE- IGNITION 530-039143 15 SCREW, IGN MODULE 545-121901 26 ASSY- WIRE HARNESS 545-079901 1

235, 235e/240, 240e

764

3

8

1 2

9

G

Page G235/235e/240/240eMUFFLER

Pos. Description Compl No. Part No. Qty Notes1 NUT, #10-24 BRASS 8,9 530-016359 12 exhaust plate 8,9 545-076901 13 SCREEN-ARRESTOR, Gasket 8,9 545-167401 14 muffler bolt 9 530-016338 2

6 muffler gasket 9 530-054884 17 muffler back plate 9 545-066901 18 Kit spark arrestor 545-008027 0 Incl. 1,2,39 Kit Muffler complete 545-008026 1 Incl. 2,4,6,7, current purchased part

A

A

A

235, 235e/240, 240e

8

97

10

2

1

13

11

15

16

16

3

4

17

18

19

6

20

5

H

Page H235/235e/240/240eCARBURETOR AND AIR FILTER

Pos. Compl No. Compl No. Part No. Qty Notes1 CARBURETOR (ZAMA) - Ref. 545-072601 12 THROTTLE WIRE 545-062801 13 FILTER HOUSING 545-062101 14 AIR FILTER 545-061801 15 FILTER PLATE 545-151801 16 NUT, CARB 530-016101 27 ISOLATOR FILTER HOUSING 545-061901 18 SWITCH, SPRING 545-063401 19 SWITCH LEVER 545-061701 110 CHOKE KNOB 545-061601 111 CARB ADAPTOR SEAL 545-061501 1

13 CARB ADAPTOR 545-061401 1

15 STUD-CARBURETOR 545-033701 216 CARB ADAPTOR SCREW 545-158301 417 SCREW SWITCH 530-016080 118 TOP STUD-CARBURETOR 545-074901 119 GASKET KIT 545-081892 1 incl 12,1420 SCREW, FILTER PLATE 530-016349 1

235, 235e

5

9

8

10

1

2

8

4

3

J1

Page J1235/235eCYLINDER PISTON 34cc

Pos. Compl No. Compl No. Part No. Qty Notes1 12 BOLT, CYLINDER 545-081501 43 TRANSFER INSERT LEFT 34c 545-101501 14 TRANSFER INSERT RIGHT 34cc 545-101401 15 PISTON RING 10 545-101701 1

8 PISTON PIN RETAINER 10 530-015697 29 PLUG-SPARK (RCJ-7Y) 503-235108 110 KIT PISTON 34cc 235/235e 545-081893 0 Incl. 5,6,7,811 KIT, CYLINDER & PISTON 545-050418 0 Incl. 1, 2, 3, 4, 10

240, 240e

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9

8

10

1

2

8

4

3

J2

Page J2240/240eCYLINDER PISTON 38CC

Pos. Compl No. Compl No. Part No. Qty Notes12 BOLT, CYLINDER 545-081501 43 INSERT, TRANSFER LEFT 530-012607 14 INSERT, TRANSFER RIGHT 530-012606 15 PISTON RING 10 530-012608 1

8 PISTON PIN RETAINER 10 530-015697 29 PLUG-SPARK (RCJ-7Y) 503-235108 110 KIT 38cc PISTON 545-081894 0 Incl. 5,6,7,811 KIT, CYLINDER & PISTON 545-050417 0 Incl. 1, 2, 3, 4, 10

235, 235e/240, 240e

1

1

2

K

Page K235/235e/240/240eCRANKSHAFT

Pos. DESCRIPTION Compl No. Part No. Qty Notes1 ASSY' MAIN BEARING & SEAL 530-056363 22 ASSEMBLY CRANKSHAFT 530-012605 1

235, 235e/240, 240e

20

17

18

15

16

5

1

8

7

6

13

21

22

4

2

21

22

25

14

23

27

11

3

26

28

29

30

32

31

L

Page L235/235e/240/240eCHASSIS & HAND GUARD

Pos. DESCRIPTION Compl No. Part No. Qty Notes1 HANDGUARD 545-066701 12 BOSS SCREW, HANDGUARD 545-127301 13 REAR WALL 545-061201 14 SCREW, MTG REAR WALL 530-016064 15 GROMMET, REAR WALL 545-075401 16 PLATE BAR MOUNTING 545-071401 17 CAP, SPRING HANDGUARD 545-071301 18 SPRING, HANDGUARD POSITION 545-071201 1

11CHASSIS ASSEMBLY 545-061101 0

Incl. 13,14,15,16,17,18,19,20,21,22,23,25,26,27

13 BOLT, BAR 11 530-016133 214 ASSY, VENT LINE 11 545-033501 115 PLUG VENT (BRONZE) 11 530-029868 116 CHECK VALVE (DUCK BILL) 11 530-026119 117 LINE-RETURN PURGE 11 530-021132 118 FITTING- FUEL LINE 11 530023877 1

20 ISOLATOR FILTER HOUSING 11 545-061901 121 ASSY-OIL/FUEL CAP W/RET. 11 545-070801 222 SCREW M5.28X1.81X16MM PLAS 11 530-015906 223 ASS'Y FRONT ISOLATOR 11 545-033801 124 125 REAR ISOLATOR SPRING 11 545-063101 126 ASSY- PICK-UP 11 530-095646 127 LINE, FUEL 11 545-078302 128 Screw catcher 530-015814 129 Chain catcher 530-029850 230 SPIKE 32 530-038990 131 SCREW SPIKE 32 530-016439 232 KIT SPIKE 530-014381 0 INCL 30,31

235, 235e/240, 240e

2

11

1

9

7

8

3

10

11

10

4

6

12

M

Page M235/235e/240/240eHANDLE AND CONTROLS

Pos. Description Compl No. Part No. Qty Notes1 FRONT HANDLE 545-062401 12 REAR HANDLE W/OVMLD 240e 545-062202 12 REAR HANDLE 235/235e 545-062201 13 REAR HANDLE COVER W/OVMLD 240e 545-062302 13 REAR HANDLE COVER 235/235e 545-062301 14 LOCKOUT- THROTTLE 12 545-062601 1

6 ASSY TRIGGER & SPRING 12 545-121501 1 Includes spring7 ASS'Y FRONT ISOLATOR 545-033901 18 ISOLATION LIMITER SCREW 545-076301 19 SCREW 8-16X15.1 PL PAN.TRX 530-016433 310 SCREW M5.28X1.81X16MM PLAS 530-016349 211 SREW M5.38-14X22.225MM 530-016432 212 KIT TRIGGER & LOCKOUT 545-081013 0

235, 235e/240, 240e

3 4

1

2

N

Page N235/235e/240/240eCARBURETOR DETAILS

Pos. Description Compl No. Part No. Qty Notes1 Carb complete 545-072601 1 INCL 22 Purge and line assembly 1 545-008030 13 Kit carb gasket 545-008031 14 Kit carb repair 545-008032 1

235, 235e/240, 240e

1

P

Page P235/235e/240/240eACCESSORIES

Pos. DESCRIPTION Compl No. Part No. Qty Notes1 SCRENCH 530-031135 1