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INX Global Supply ChainWho’s Printing What Where
Jack KnightGlobal Business Development
Director Rigid PackagingINX International Ink Co.
Metal Global Market
Where globally are we printing?Container types?
What trends?? What ink types?
What’s next?
3P Market
Visual Communication Technology
3P Global Market
• Manufacturing facilities• Presses • Production• Ink• Trends• What's next
Visual Communication Technology
3P Global Market The Plants
Number of 3 piece can plants with print facilities is approximately 1,500+ worldwide.
• With an average of 3 presses per facility.• Average speed 6,000 SPH or up to 100 SPM• Older type machines 3,600 SPH or around 60 SPM• Modern presses KBA/Fuji/Crabtree list speeds between
7,500 SPH and 10,000 SPH. But you can expect production speeds of 5,000 SPH up to 8,000 SPH
Visual Communication Technology
3P Global Market The Presses
Number of printing presses globally in flat sheet Metal Decorating is approximately 5,000. The number of individual print stand units is much more as they range from 1 color machines up to 8 color machines.
We estimate the number of machines in China alone to be around 1,600. That’s 25% of all the worlds deco presses just in China!
Visual Communication Technology
3P Global Market The Presses
Printing press machine sellers in today’s market, KBA Metalprint, Fuji, Crabtree, Hebeinstreit, and some from China/Taiwan offer new and refurbished presses, with some old Hoe Presses still making the rounds in the USA. New units sold per year, around 150, so for example a four color = 4 Units, a six color 6 Units etc. 70% UV 30% Conventional. The segment is strong!
Visual Communication Technology
3P Global Market Production
Average speed 6,000 SPH or up to 100 SPMOlder type machines 3,600 SPH or around 60 SPMThe most modern and fastest machines are manufactured by KBA at 10K SPH. The Fuji/Crabtree list speeds of 7,500 SPH. But you can expect production speeds of 5,000 SPH from Fuji and up to 8,000 SPH with KBA.
Visual Communication Technology
3P Global MarketThe Ink 2015
Region Total Kilo UV/Conv
Americas 600K EMEA 1.75 MAsia + Oceania 3 M
Total 5.35 M Kilos
Visual Communication Technology
3P Global MarketThe Ink
Visual Communication Technology
3P Global Market
Visual Communication Technology
3P Global MarketTrends
AerosolDrawn Cans for meat product and fish product
Beverage cans, coffee and fruit juicesProcessed food Cans
Specialty packaging fancy cansGeneral line, paints, lubricants, oils, etc.
Caps and closuresCrown corks
Visual Communication Technology
3P Global MarketTrends
• Monobloc• Aluminum
• Advanced in-line lithography offers a full spectrum of colors and dramatic design effects. A wide range of specialized, eye-catching decorating capabilities include brushed aluminum, halftones, metallic, high-gloss, Day-Glo, matte and soft touch finishes, in addition to dramatic embossed and textured designs.
Aerosol/Bottle
Visual Communication Technology
3P Global MarketTrends
Aerosol
• Two piece• Laminated Steel
• Two-piece laminated steel construction• Contemporary appearance styling• No side seam• Multiple overcap and dispensing options• Corrosion resistant inside and out• Aerosol, liquid or viscous products• Consumer preferred design• 8 color printing capability
Ball now offering a non laminate
alternative with an applied base coat
Visual Communication Technology
3P Global MarketTrends
Visual Communication Technology
Visual Communication Technology
3P Global MarketTrends
Drawn Cans for Meat Product and Fish Product
Conventional Inks still lead the way for these cans
dominated by EOE
Visual Communication Technology
3P Global MarketTrends
Beverage Cans, Coffee and Fruit Juices
More 3P cans are converting to 2-P aluminum
Visual Communication Technology
3P Global MarketTrends
Processed Food Cans
Still fresher than freshBPA Free coatings for consumer confidence
Visual Communication Technology
3P Global MarketTrends
Specialty Packaging Fancy Cans
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3P Global MarketTrends
General line, paints, lubricants, oils, etc.Adding plastics as part of the container!
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3P Global MarketTrends
Caps and closures
UV inks are now the preferred ink system for
these due to its improved flexibility
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3P Global MarketTrends
Crown Corks & Wine
UV already here for Crowns
UV and LED inks are coming for 60mm!
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3P Global MarketWhat's Next?
Speciality Inks
Visual Communication Technology
3P Global MarketWhat's Next?
Speciality Inks
INX Partner
Visual Communication Technology
3P Global MarketWhat's Next?
LED Curing for UV Inks
• Already in the market for other segments.• In trails on metals and plastics for rigid packaging• Preferred curing application for digital inks• Will greatly reduce operation costs and
footprints of curing system • The next BIG thing in ink curing!
Visual Communication Technology
3P Global MarketWhat's Next?
Visual Communication Technology
3P Global MarketThe MarketGlobal Packaging
Market growth in all sectors with same mix
Jack the KnightMy journey in Metal Decorating world began over 30+
years ago in Seattle Washington working for Sun Chemical. During my tenure in the industry I have worked for, PPG, United Graphics, Sinclair and Valentine, Bowers, Great Western Ink, Valspar, Bway, Bmat, US Can, Spectrum,
Midland Color, and INX. I am currently (and permanently) employed by INX International Ink Co. as Global Business Development Director Rigid Packaging. Traveling all over the world bringing UV technology to where it has never
been before and supporting the ever changing metal decorating industry that has become my life. I have been a member of the IMDA for 15 years and have served on the
Board of Directors since 2003, during my time with the organization I have been active in the planning of the
annual conferences and golf outings since the late 90’s. I am a past President of the IMDA 2011-2013.
My first presentation at AsiaCan was in China in 2005.
Visual Communication Technology
3P Global Supply Chain
2P Market
Visual Communication Technology
2P Global Market
• Manufacturing facilities• Presses • Production• Ink• Trends• What's next• Industry Resources
Visual Communication Technology
2P Global Market
• Manufacturing facilities
Total
Plants Lines
USA 41 129
Canada 3 7
Mexico and the Caribbean 9 22
Central & S. America 25 47
Europe 48 113
Middle East/Africa 25 47
China 51 71
Rest of Asia 37 69
Australia and New Zealand 9 13
Japan 24 93
272 611
Visual Communication Technology
• Presses 2P Global Market
2P Global Market
Visual Communication Technology
The world's beer and soda consumption uses about 200 billion aluminum cans every year. This is 6,700 cans every second - enough to go around the planet every 17 hours.
• Production
2P Global Market
Visual Communication Technology
• Ink
2P Global Market
Visual Communication Technology
• Ink
Visual Communication Technology
3P Global MarketWhat's Next?
Speciality Inks
INX Partner
Visual Communication Technology
2P Global Market
Jack the KnightMy journey in Metal Decorating world began over 30+
years ago in Seattle Washington working for Sun Chemical. During my tenure in the industry I have worked for, PPG, United Graphics, Sinclair and Valentine, Bowers, Great Western Ink, Valspar, Bway, Bmat, US Can, Spectrum,
Midland Color, and INX. I am currently (and permanently) employed by INX International Ink Co. as Global Business Development Director Rigid Packaging. Traveling all over the world bringing UV technology to where it has never
been before and supporting the ever changing metal decorating industry that has become my life. I have been a member of the IMDA for 15 years and have served on the
Board of Directors since 2003, during my time with the organization I have been active in the planning of the
annual conferences and golf outings since the late 90’s. I am a past President of the IMDA 2011-2013.
My first presentation at AsiaCan was in China in 2005.
Visual Communication Technology
2P Global Supply Chain
2P Global Market
Visual Communication Technology
Shaping, digital plates, hi-resolution graphics, bottle cans, new can sizes
• Trends
2P Global Market
Visual Communication Technology
• Trends
2P Global Market
Visual Communication Technology
Half of all aluminum cans are recycled! That's a total of 105 billion cans a year. This is enough to build more than 70,000 Boeing 737 airplanes - almost 10 times the total number of 737's ever build!
• Trends
Visual Communication Technology
2P Global MarketThe MarketGlobal Packaging
Market growth in all sectors with same mix
Visual Communication Technology
2P Global MarketWhat's Next?
Speciality Inks
Visual Communication Technology
2P Global MarketWhat's Next?